Uncoiling pay-off rack with automatic function
By introducing long dials, short dials, pulleys, and a motor drive system into the uncoiling and unwinding frame, the problem of low efficiency of existing unwinding frames was solved, realizing automated uncoiling of steel wire and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-03-13
AI Technical Summary
Existing uncoiling and unwinding frames are inefficient in use, as the uncoiling of steel wire passively relies on the support shaft, making it impossible to achieve efficient and automated operation.
An automatic unwinding and unwinding frame was designed. By setting components such as a long dial, a short dial, pulleys, a frequency converter motor, and a reducer on the support shaft, the support shaft is rotated by the motor. Combined with the unwinding rollers on the short and long dials, the steel wire is automatically unwound.
It enables automated uncoiling of steel wire, improves production efficiency, reduces manual intervention, and enhances the automation level of the wire feeding process.
Smart Images

Figure CN223988902U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire uncoiling technology, and in particular to an uncoiling and unwinding frame with automatic function. Background Technology
[0002] The wire feeding frame is an auxiliary device in the production of standard parts and other metal products. It is used to continuously feed bundled wire materials to subsequent wire drawing machines or other machinery for further processing. The wire feeding is required to be continuous. It is widely used in the production and pre-processing of metal products such as steel wire, rope, and standard parts. However, in the existing uncoiling and feeding frames, the steel wire is only driven by the support shaft and is passively uncoiled, resulting in low efficiency. To solve the above problems, an uncoiling and feeding frame with automatic function is proposed. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model provides an unwinding and unwinding frame with automatic function, characterized by comprising a wire unwinding frame body, a hook at the front end of the wire unwinding frame body, a support trolley below the wire unwinding frame body, a support shaft inside the wire unwinding frame body, a bearing on the support shaft, a long dial on the support shaft, a short dial on the support shaft, a pulley on the support shaft, a support sleeve at the end of the support shaft, a sprocket at the end of the support shaft, the end of the support shaft being mounted on an end support seat, a frequency converter motor on the end support seat, a speed reducer on the end support seat, and an end guide wheel on the end support seat;
[0004] Furthermore, the hook is located at the front end of the wire feeding frame and is rotatable. The upper end of the bracket trolley has a steel plate to support the wire feeding frame, and the lower end rolls on the guide rail via rollers. There are baffles on the guide rail. There are two bracket trolleys, located at the front end and middle of the wire feeding frame respectively.
[0005] Furthermore, the support shaft is located inside the wire-feeding frame and is connected by bearings. The front end of the support shaft is located in the middle of the wire-feeding frame, and the end of the wire-feeding frame is connected to the middle of the support shaft by bearings. A long dial and a short dial are fixedly installed at the rear end of the support shaft in sequence. The rear end of the support shaft has a groove, and the pulley is located in the groove. The rear end of the support shaft is connected to the support sleeve by two bearings, and the support sleeve is fixedly installed on the end support seat.
[0006] Furthermore, the support shaft is hollow, and both the long and short dials have motor-driven reversing rollers.
[0007] Furthermore, the support shaft has a sprocket at its end, and the variable frequency motor on the end support is connected to the reducer and the sprocket. There are two end guide wheels, and the two end guide wheels are set on the end support at different heights via a bracket.
[0008] The beneficial effects of this utility model are:
[0009] This invention uses a hook to hoist raw wire onto a wire feeding frame. The frame can hold two spools. Two support trolleys are pushed along guide rails to support the frame, and baffles limit their movement. The wire end is pulled from the spool, inserted into the support shaft, and extends from its end. Different height guide wheels are selected as needed. The wire end is passed around the guide wheels, through a pulley, and then sequentially through the rewinding rollers of the short and long dials. A variable frequency motor is started, driving the support shaft to rotate via a reducer and sprocket. The support shaft rotates on the wire feeding frame and end support base via four bearings. The short and long dials and pulleys rotate together with the support shaft, unwinding the wire on the spool. Simultaneously, the rewinding rollers driven by the motors on the short and long dials pull the wire outwards, achieving automatic unwinding. Automatic unwinding is achieved through the combined action of the support shaft and the motors on the short and long dials. Attached Figure Description
[0010] Figure 1 This is a front view of an unwinding and unwinding frame with automatic function according to the present invention;
[0011] Figure 2 This is a side view from direction A of an unwinding and unwinding frame with automatic function according to this utility model;
[0012] Figure 3 This is a schematic diagram of the hook structure of an unwinding and unwinding frame with automatic function according to the present invention;
[0013] Figure 4 This is a schematic diagram of the specific structure at point D of the present invention, which describes an unwinding and unwinding frame with automatic function.
[0014] Figure 5 This is a side view from direction B of an unwinding and unwinding frame with automatic function according to this utility model;
[0015] Figure 6 This is a schematic diagram of the specific structure at point E of the present invention, which describes an unwinding and unwinding frame with automatic function.
[0016] As shown in the figure: 1. Wire feeding frame body, 2. Hook, 3. Trolley bracket, 4. Support shaft, 5. Bearing, 6. Long dial, 7. Short dial, 8. Pulley, 9. Support sleeve, 10. End support seat, 11. Sprocket, 12. Variable frequency motor, 13. Reducer, 14. End guide wheel, 15. Baffle, 16. Guide rail, 17. Wire spool, 18. Steel wire. Detailed Implementation
[0017] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other. Example 1
[0020] This utility model provides an unwinding and unwinding frame with automatic function, characterized in that it includes a wire unwinding frame body 1, a hook 2 at the front end of the wire unwinding frame body 1, a bracket trolley 3 at the bottom of the wire unwinding frame body 1, a support shaft 4 inside the wire unwinding frame body 1, a bearing 5 on the support shaft 4, a long dial 6 on the support shaft 4, a short dial 7 on the support shaft 4, a pulley 8 on the support shaft 4, a support sleeve 9 at the end of the support shaft 4, a sprocket 11 at the end of the support shaft 4, the end of the support shaft 4 is mounted on an end support seat 10, a frequency converter motor 12 is mounted on the end support seat 10, a reducer 13 is mounted on the end support seat 10, and an end guide wheel 14 is mounted on the end support seat 10;
[0021] Furthermore, the hook 2 is located at the front end of the wire feeding frame 1 and the hook 2 can rotate. The upper end of the bracket trolley 3 has a steel plate to support the wire feeding frame 1, and the lower end rolls on the guide rail 16 through rollers. There is a baffle 15 on the guide rail 16. There are two bracket trolleys 3, located at the front end and the middle of the wire feeding frame 1 respectively.
[0022] Furthermore, the support shaft 4 is located inside the wire feeding frame 1 and is connected by bearings 5. The front end of the support shaft 4 is located in the middle of the wire feeding frame 1, and the end of the wire feeding frame 1 is connected to the middle of the support shaft 4 by bearings 5. The rear end of the support shaft 4 is sequentially fixed with a long dial 6 and a short dial 7. The rear end of the support shaft 4 has a groove, and a pulley 8 is located in the groove. The rear end of the support shaft 4 is connected to the support sleeve 9 by two bearings 5. The support sleeve 9 is fixedly installed on the end support seat 10.
[0023] Furthermore, the support shaft 4 is hollow, and both the long dial 6 and the short dial 7 have motor-driven reversing rollers.
[0024] Furthermore, the end of the support shaft 4 has a sprocket 11, and the variable frequency motor 12 on the end support seat 10 is connected to the reducer 13 and the sprocket 11. There are two end guide wheels, and the two end guide wheels 14 are set on the end support seat 10 at different heights through the bracket. Example 2
[0025] In use, the bobbin 17 is hoisted onto the pay-off frame 1 using the hook 2. The pay-off frame 1 can hold two bobbins 17. Two support trolleys 3 are then pushed along the guide rail 16 to support the pay-off frame 1, and limited by the baffle 15. The wire end 18 is pulled from the bobbin 17, inserted into the support shaft 4, and extends from the end of the support shaft 4. Depending on the needs, different height guide wheels 14 are selected, and the wire end is passed around the guide wheel 14 before sliding out. The wheel 8 passes through and sequentially enters the rewinding rollers of the short dial 7 and the long dial 6. The variable frequency motor 12 is started, and through the reducer 13 and the sprocket 11, it drives the support shaft 4 to rotate. The support shaft 4 rotates on the wire feeding frame 1 and the end support seat 10 through four bearings 5. The short dial 7, the long dial 6 and the pulley 8 rotate together with the support shaft 4 to unwind the steel wire 18 on the spool 17 and release the tension. At the same time, the rewinding rollers driven by the motor on the short dial 7 and the long dial 6 pull the steel wire 18 outward to realize automatic unwinding.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An uncoiler and pay-off stand with automatic functions, characterized in that, The utility model provides a wire unwinding frame, which comprises a frame body, a hook arranged at the front end of the frame body, a bracket trolley arranged below the frame body, a support shaft arranged in the frame body, a bearing arranged on the support shaft, a long dial plate arranged on the support shaft, a short dial plate arranged on the support shaft, a pulley arranged on the support shaft, a support sleeve arranged at the end of the support shaft, a sprocket arranged at the end of the support shaft, the end of the support shaft being arranged on an end support base, a variable frequency motor arranged on the end support base, a speed reducer arranged on the end support base, and an end guide wheel arranged on the end support base.
2. The open reel according to claim 1, wherein The hook is arranged at the front end of the frame body and can rotate, the upper end of the bracket trolley is provided with a steel plate for supporting the frame body, the lower end of the bracket trolley rolls on a guide rail through a roller, the guide rail is provided with a baffle, and the bracket trolley has two bracket trolleys arranged at the front end and the middle part of the frame body respectively.
3. The open reel according to claim 1, wherein The support shaft is arranged in the frame body and is connected through a bearing, the front end of the support shaft is arranged at the middle part of the frame body, the end of the frame body is connected to the middle part of the support shaft through a bearing, the rear end of the support shaft is sequentially provided with a long dial plate and a short dial plate, the rear end of the support shaft is provided with a groove, the pulley is arranged in the groove, the rear end of the support shaft is connected to the support sleeve through two bearings, and the support sleeve is fixedly arranged on the end support base.
4. The open reel according to claim 1, wherein The support shaft is hollow, and the long dial plate and the short dial plate are both provided with a motor-driven material reversing roller.
5. The open reel according to claim 1, wherein The end of the support shaft is provided with a sprocket, the variable frequency motor on the end support base is connected to the speed reducer and the sprocket, the end guide wheel has two end guide wheels, and the two end guide wheels are arranged on the end support base through a support in a high-low mode.