Plug gauge bracket assembly for vertical honing machine
By designing an assembly that includes a mounting base, a slide mounting seat, a slide cylinder, a positioning plate, a plug gauge bracket, and a sensor, the problems of cumbersome operation and limited applicability of traditional plug gauge brackets are solved, and flexible adjustment of plug gauge height and improved measurement efficiency are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-13
AI Technical Summary
Traditional plug gauge holders are cumbersome to operate on vertical honing machines, and the height of the plug gauge cannot be flexibly adjusted, resulting in a limited range of applications. Furthermore, there is a risk that uneven manual operation may cause wear of the plug gauge or damage to the workpiece.
Design an assembly including a mounting base, a slide mounting seat, a slide cylinder, a positioning plate, a plug gauge bracket, and a sensor. The slide cylinder drives the plug gauge to move up and down, and the height of the plug gauge can be flexibly adjusted by adjusting bolts and scale lines. The sensor is used for real-time detection.
It enables flexible adjustment of the plug gauge height, expands the applicability of the honing machine, reduces operation time, improves measurement efficiency and accuracy, and reduces the risk of damage to the plug gauge and workpiece.
Smart Images

Figure CN223989375U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of honing technology, specifically to a plug gauge bracket assembly for a vertical honing machine. Background Technology
[0002] In the honing process, vertical honing machines are commonly used for precision machining of workpiece inner holes. To ensure machining accuracy, it is necessary to monitor the dimensions of the workpiece inner hole in real time using plug gauges. Traditional plug gauge holders are mostly fixed to the honing machine with bolts, and the height of the plug gauge needs to be adjusted by disassembly and reinstallation, which is cumbersome and time-consuming. When manually operating the plug gauge for measurement, there is a risk of wear on the plug gauge or damage to the workpiece due to uneven force applied by the operator. Therefore, existing holders usually adopt a fixed structure, and the height of the plug gauge cannot be flexibly adjusted according to the size of different workpieces. This results in the same honing machine only being able to accommodate workpieces of specific specifications, limiting its applicability. Utility Model Content
[0003] The purpose of this invention is to provide a plug gauge bracket assembly for a vertical honing machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a plug gauge bracket assembly for a vertical honing machine, comprising a mounting base, a slide mounting seat, a slide cylinder, a positioning plate, a plug gauge bracket, and a sensor mounted on the plug gauge bracket. The slide mounting seat is vertically erected at the front end of the mounting base, the slide cylinder is vertically erected on the side of the slide mounting seat away from the mounting base, the positioning plate is mounted on the side of the slide cylinder away from the slide mounting seat, the plug gauge bracket is mounted on the side of the positioning plate away from the slide cylinder, and the plug gauge is mounted at the bottom end of the plug gauge bracket.
[0005] Preferably, the bottom ends of both sides of the mounting base are provided with screw holes, and the mounting base is installed on the honing machine by bolts.
[0006] Preferably, the bottom end of the plug gauge bracket is provided with a semi-circular sensor mounting base, the sensor is mounted on the sensor mounting base, and the sensor mounting base is provided with a plug gauge fixing plate.
[0007] Preferably, a plug plate is provided on one side of the semi-circular sensor mounting base, and a plug hole is provided at the bottom of the plug gauge bracket. The plug plate is plugged into the plug hole and is provided with fastening screws.
[0008] Preferably, the other end of the plug gauge bracket is provided with two vertical waist holes, and screws are provided in the waist holes. The plug gauge bracket is connected to the positioning plate by the screws.
[0009] Preferably, the top of the positioning plate is provided with an adjusting bolt, the top of the adjusting bolt is connected to the positioning plate through a bolt seat, and the bottom of the adjusting bolt is threadedly connected to the plug gauge bracket.
[0010] Preferably, the positioning plate has scale lines on its side.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting a plug gauge bracket and adjusting bolts, the height position of the plug gauge is adjustable, which can be used with the honing machine to process different workpieces, thus improving the applicability of the honing machine; the slide cylinder can make the plug gauge move up and down, which can conveniently and quickly complete the measurement of the workpiece and improve work efficiency. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a top view of the structure of this utility model;
[0014] Figure 3 This is a side view of the structure of this utility model.
[0015] In the diagram: 1. Mounting base; 2. Slide table mounting base; 3. Slide table cylinder; 4. Positioning plate; 41. Adjusting bolt; 42. Bolt seat; 43. Scale line; 5. Plug gauge bracket; 51. Insertion hole; 52. Waist hole; 6. Plug gauge fixing plate; 7. Sensor mounting base; 71. Plug plate; 8. Sensor. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1 to 3 This utility model provides a technical solution: a plug gauge bracket assembly for a vertical honing machine, including a mounting base 1, a slide mounting seat 2, a slide cylinder 3, a positioning plate 4, a plug gauge bracket 5, and a plug gauge fixing plate 6 mounted on the plug gauge bracket 5. The slide mounting seat 2 is vertically erected at the front end of the mounting base 1, the slide cylinder 3 is vertically erected on the side of the slide mounting seat 2 away from the mounting base 1, the positioning plate 4 is mounted on the side of the slide cylinder 3 away from the slide mounting seat 2, the plug gauge bracket 5 is mounted on the side of the positioning plate 4 away from the slide cylinder 3, and the plug gauge fixing plate 6 is mounted on the plug gauge bracket 5.
[0018] In one embodiment of this utility model, the bottom ends of both sides of the mounting base 1 are provided with screw holes, and the mounting base 1 is mounted on the honing machine by bolts.
[0019] In one embodiment of this utility model, a semi-circular sensor mounting base 7 is provided at the bottom of the plug gauge bracket 5, and a sensor 8 is provided inside the sensor mounting base 7. The plug gauge fixing plate 6 is mounted on the sensor mounting base 7. When the plug gauge is working, it is mounted on the lower side of the plug gauge fixing plate 6. The slide cylinder 3 drives the plug gauge and the plug gauge fixing plate 6 to move downward synchronously. If the circular hole of the workpiece is not machined properly (for example, the diameter of the circular hole is too small or the inner diameter is irregular), the plug gauge stops moving, the plug gauge fixing plate 6 stops synchronously, the sensor 8 receives the stop signal and sends a signal to the control terminal.
[0020] In one embodiment of this utility model, a plug plate 71 is provided on one side of the sensor mounting base 7, and a plug hole 51 is provided at the bottom end of the plug gauge bracket 5. The plug plate 71 is plugged into the plug hole 51 and is provided with fastening screws.
[0021] In one embodiment of this utility model, the other end of the plug gauge bracket 5 is provided with two vertical slots 52, and screws are installed in the slots 52. The plug gauge bracket 5 is connected to the positioning plate 4 by the screws. The slots 52 are used to adjust the relative position of the plug gauge bracket 5 and the positioning plate 4.
[0022] In one embodiment of this utility model, the top of the positioning plate 4 is provided with an adjusting bolt 41. The top of the adjusting bolt 41 is connected to the positioning plate 4 through a bolt seat 42, and the bottom of the adjusting bolt 41 is threadedly connected to the plug gauge bracket 5. The plug gauge bracket 5 can be adjusted up and down by rotating the adjusting bolt 41.
[0023] In one embodiment of this utility model, the side of the positioning plate 4 is provided with scale lines 43. The scale lines 43 are used as a distance reference when the plug gauge bracket 5 is adjusted.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A plug gage carrier assembly for a vertical honing machine characterized by, The application relates to a plug gauge installation base, which comprises a mounting base, a slide table mounting seat, a slide table cylinder, a positioning plate, a plug gauge bracket and a sensor installed on the plug gauge bracket, the slide table mounting seat is vertically arranged at the front end of the mounting base, the slide table cylinder is vertically arranged at the side of the slide table mounting seat away from the mounting base, the positioning plate is installed at the side of the slide table cylinder away from the slide table mounting seat, the plug gauge bracket is installed at the side of the positioning plate away from the slide table cylinder, and the plug gauge is installed at the bottom end of the plug gauge bracket.
2. A plug gage carrier assembly for a vertical honing machine as defined in claim 1 wherein: Screw holes are arranged at the bottom ends of the two sides of the mounting base, and the mounting base is installed on a honing machine through bolts.
3. A plug gage carrier assembly for a vertical honing machine as defined in claim 2 wherein: A semicircular sensor mounting seat is arranged at the bottom end of the plug gauge bracket, a sensor is installed on the sensor mounting seat, and a plug gauge fixing plate is arranged on the sensor mounting seat.
4. A plug gage carrier assembly for a vertical honing machine as defined in claim 3 wherein: One side of the semicircular sensor mounting seat is provided with an insertion plate, the bottom end of the plug gauge bracket is provided with an insertion hole, the insertion plate is inserted into the insertion hole and is provided with a fastening screw.
5. A plug gage carrier assembly for a vertical honing machine as defined in claim 4 wherein: The other end of the plug gauge bracket is provided with two vertical waist holes, screws are arranged in the waist holes, and the plug gauge bracket is connected with the positioning plate through the screws.
6. A plug gage carrier assembly for a vertical honing machine as defined in claim 5 wherein: An adjusting bolt is arranged at the top end of the positioning plate, the top end of the adjusting bolt is connected with the positioning plate through a bolt seat, and the bottom end of the adjusting bolt is threadedly connected with the plug gauge bracket.
7. A plug gage carrier assembly for a vertical honing machine as defined in claim 6 wherein: Scale lines are arranged on the side edges of the positioning plate.