Automatic tensioning protection device of intelligent mine belt conveyor

Abstract

The utility model provides an automatic tensioning protection device of an intelligent mine belt conveyor, which belongs to the technical field of mine belt conveyors and comprises a frame. The conveying mechanism is arranged in the frame body; the fixing frame is fixedly connected into the frame body, and the surface of the fixing frame is fixedly connected with a tension sensor; the tensioning adjusting mechanism is arranged in the frame body, the tensioning adjusting mechanism is connected with the conveying mechanism, the tensioning adjusting mechanism comprises an adjusting roller, a rotating shaft, a second motor and two sets of rotating assemblies, the rotating shaft is rotationally connected into the frame body, and the second motor is fixedly connected to the surface of the frame body; by using the device, the tension of the conveying belt is controlled by the tension adjusting mechanism, so that the tension of the conveying belt is regulated and controlled in time, the tension is protected, the problem that the conveying belt slips due to insufficient tension is avoided, and the normal operation of equipment is kept.

Description

Technical Field

[0001] This utility model belongs to the technical field of mining belt conveyors, specifically relating to an intelligent automatic tensioning protection device for mining belt conveyors. Background Technology

[0002] Intelligent mining belt conveyors are modern transportation equipment integrating advanced sensing technology, automated control, and data analysis. Widely used in the mining industry, they efficiently and safely transport materials such as ore and coal. The equipment uses sensors installed at key locations to monitor belt speed, tension, temperature, belt misalignment, and the operating status of rollers and idlers in real time, ensuring stable system operation. Employing a programmable logic controller (PLC) as the core control unit, it automatically adjusts drive power, braking system, and belt correction devices based on preset programs and real-time data, effectively reducing energy consumption and failure rates. Intelligent mining belt conveyors are also equipped with a remote monitoring and fault diagnosis system. Operators can view equipment operating parameters, historical data, and video feeds in real time at the control center via industrial Ethernet or wireless network. In the event of an anomaly, the system immediately issues an alarm and automatically takes emergency measures, while simultaneously pushing fault information to maintenance personnel's mobile terminals for rapid response and precise repair. Furthermore, this equipment supports seamless integration with other intelligent systems in the mine, such as data sharing and collaborative operations with mining equipment, warehousing systems, and dispatch centers, building a complete intelligent production chain for the mine, significantly improving production efficiency, reducing operating costs, and ensuring personnel safety. The application of intelligent mine belt conveyors marks a solid step forward in the mining industry's transformation towards digitalization and intelligence.

[0003] In existing technology, the conveyor belt of a mining belt conveyor needs to maintain appropriate tension to ensure sufficient friction between the conveyor belt and the drive roller; if tension protection is lacking, the conveyor belt will slip due to insufficient tension, causing the equipment to malfunction. Utility Model Content

[0004] The purpose of this utility model is to provide an intelligent automatic tensioning protection device for mining belt conveyors, which aims to solve the problem in the prior art that the conveyor belt of mining belt conveyors needs to maintain appropriate tension to ensure sufficient friction between the conveyor belt and the drive roller; if tension protection is lacking, the conveyor belt will slip due to insufficient tension, causing the equipment to malfunction.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An intelligent automatic tensioning protection device for mining belt conveyors includes:

[0007] Frame;

[0008] The transmission mechanism is housed within the frame.

[0009] A fixing frame is fixedly connected to the frame body, and a tension sensor is fixedly connected to the surface of the fixing frame;

[0010] The tension adjustment mechanism is located within the frame and is connected to the transmission mechanism. The tension adjustment mechanism includes an adjustment roller, a rotating shaft, a second motor, and two sets of rotating components. The rotating shaft is rotatably connected to the frame, and the second motor is fixedly connected to the surface of the frame. The output end of the second motor is fixedly connected to one end of the rotating shaft. Each set of rotating components includes a connecting block, a telescopic rod, a spring, and a rotating block. The rotating block is fixedly connected to the circumferential surface of the rotating shaft, the telescopic rod is fixedly connected to one end of the rotating block, the connecting block is fixedly connected to one end of the telescopic rod, the spring is sleeved on the circumferential surface of the telescopic rod, and the adjustment roller is rotatably connected within the two connecting blocks.

[0011] As a preferred embodiment of this utility model, the transmission mechanism includes a drive roller, a drive shaft, a conveyor belt, and multiple sets of transmission components. There are two drive rollers and two drive shafts. The two drive rollers are rotatably connected to the frame body through the two drive shafts. Each set of transmission components includes a conveyor frame and a conveyor roller. The conveyor frame is fixedly connected to the frame body, and the conveyor roller is rotatably connected to the conveyor frame. The conveyor belt is driven to the circumferential surface of the adjusting roller, the two drive rollers, and the multiple conveyor rollers.

[0012] As a preferred embodiment of this utility model, two mounting plates are fixedly connected to the upper end of the frame.

[0013] As a preferred embodiment of this utility model, a drive assembly is provided on one side of the frame. The drive assembly includes a fixing block, a first motor, a first gear, and a second gear. There are two fixing blocks, and both fixing blocks are fixedly connected to the surface of one of the mounting plates. The first motor is fixedly connected to the surfaces of the two fixing blocks. The first gear is fixedly connected to the output end of the first motor. The second gear is fixedly connected to one end of one of the drive shafts, and the second gear meshes with the first gear.

[0014] In a preferred embodiment of this invention, the tension sensor is connected to the second motor signal.

[0015] As a preferred embodiment of this utility model, a bracket is fixedly connected to the lower end of the frame.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. In this solution, by using this device, the tension adjustment mechanism controls the tension of the conveyor belt, adjusts the tension of the conveyor belt in a timely manner, protects the tension, avoids the problem of the conveyor belt slipping due to insufficient tension, and keeps the equipment running normally.

[0018] 2. In this solution, the fixing frame serves to install the tension sensor. The tension sensor contacts the inner surface of the conveyor belt and detects the tension of the conveyor belt. If the tension is too high or too low, a signal is transmitted to the second motor, which is then intelligently controlled to adjust the tension of the conveyor belt and keep it balanced. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a first-view perspective perspective view of the present invention;

[0021] Figure 2 This is a second-view perspective perspective view of the present invention;

[0022] Figure 3 This is a third-person perspective view of the present invention;

[0023] Figure 4 This is a cross-sectional view of the present invention.

[0024] In the diagram: 1. Frame; 2. Mounting plate; 3. Drive roller; 4. Drive shaft; 5. Conveyor frame; 6. Conveyor roller; 7. Conveyor belt; 8. Fixing frame; 9. Tension sensor; 10. Fixing block; 11. First motor; 12. First gear; 13. Second gear; 14. Adjusting roller; 15. Connecting block; 16. Telescopic rod; 17. Spring; 18. Rotating block; 19. Rotating shaft; 20. Second motor; 21. Support. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] Please see Figures 1-4 The present invention provides the following technical solution:

[0028] An intelligent automatic tensioning protection device for mining belt conveyors includes:

[0029] Frame 1;

[0030] The transmission mechanism is located inside frame 1;

[0031] The fixed frame 8 is fixedly connected inside the frame 1, and a tension sensor 9 is fixedly connected to the surface of the fixed frame 8;

[0032] The tension adjustment mechanism is located inside the frame 1 and is connected to the transmission mechanism. The tension adjustment mechanism includes an adjustment roller 14, a rotating shaft 19, a second motor 20, and two sets of rotating components. The rotating shaft 19 is rotatably connected inside the frame 1, and the second motor 20 is fixedly connected to the surface of the frame 1. The output end of the second motor 20 is fixedly connected to one end of the rotating shaft 19. Each set of rotating components includes a connecting block 15, a telescopic rod 16, a spring 17, and a rotating block 18. The rotating block 18 is fixedly connected to the circumferential surface of the rotating shaft 19, the telescopic rod 16 is fixedly connected to one end of the rotating block 18, the connecting block 15 is fixedly connected to one end of the telescopic rod 16, the spring 17 is sleeved on the circumferential surface of the telescopic rod 16, and the adjustment roller 14 is rotatably connected inside the two connecting blocks 15.

[0033] In a specific embodiment of this utility model, the transmission mechanism is installed inside the frame 1. The transmission mechanism is used to transport minerals. The tension adjustment mechanism is used to adjust the tension of the conveyor belt 7 in the transmission mechanism. The second motor 20 in the tension adjustment mechanism drives the rotating shaft 19 to rotate. The rotating shaft 19 drives two sets of rotating components to rotate. The rotating components are connected to the adjusting roller 14. The rotating components drive the adjusting roller 14 to rotate. The adjusting roller 14 contacts the surface of the conveyor belt 7. The tension of the conveyor belt 7 is controlled by the rotation of the adjusting roller 14. A spring 17 is provided on the circumferential surface of the telescopic rod 16. The spring 17 is connected to the connecting block 15 and the sleeve of the telescopic rod 16. When the adjusting roller 14 supports the surface of the conveyor belt 7, the spring 17 keeps it buffered to avoid excessive tension causing the conveyor belt 7 to break.

[0034] Please refer to the details. Figures 1-4 The transmission mechanism includes a drive roller 3, a drive shaft 4, a conveyor belt 7, and multiple sets of transmission components. There are two drive rollers 3 and two drive shafts 4. The two drive rollers 3 are rotatably connected to the frame 1 through the two drive shafts 4 respectively. Each set of transmission components includes a conveyor frame 5 and a conveyor roller 6. The conveyor frame 5 is fixedly connected to the frame 1, and the conveyor roller 6 is rotatably connected to the conveyor frame 5. The conveyor belt 7 is driven to the circumferential surface of the adjusting roller 14, the two drive rollers 3, and the multiple conveyor rollers 6.

[0035] In this embodiment: the circumferential surface of the drive roller 3 in the transmission mechanism is connected to the conveyor belt 7. The drive roller 3 rotates to drive the conveyor belt 7 to rotate. The conveyor frame 5 in the transmission assembly is fixedly connected to the frame 1. The conveyor roller 6 is rotatably connected to the conveyor frame 5. The conveyor roller 6 contacts the surface of the conveyor belt 7 and plays the role of supporting the conveyor belt 7.

[0036] Please refer to the details. Figures 1-4 Two mounting plates 2 are fixedly connected to the upper end of the frame 1.

[0037] In this embodiment, the mounting plate 2 serves to install the driver components.

[0038] Please refer to the details. Figures 1-4 A drive assembly is provided on one side of the frame 1. The drive assembly includes a fixing block 10, a first motor 11, a first gear 12, and a second gear 13. There are two fixing blocks 10, and both fixing blocks 10 are fixedly connected to the surface of one of the mounting plates 2. The first motor 11 is fixedly connected to the surfaces of the two fixing blocks 10. The first gear 12 is fixedly connected to the output end of the first motor 11. The second gear 13 is fixedly connected to one end of one of the drive shafts 4, and the second gear 13 meshes with the first gear 12.

[0039] In this embodiment: the fixing block 10 in the drive assembly serves to install the first motor 11. When the first motor 11 is running, it drives the first gear 12 connected to its output end to rotate. The first gear 12 drives the second gear 13 to rotate, and the second gear 13 drives the drive shaft 4 to rotate.

[0040] Please refer to the details. Figures 1-4 Tension sensor 9 is connected to the second motor 20 via signal.

[0041] In this embodiment: the fixing frame 8 serves to install the tension sensor 9. The tension sensor 9 contacts the inner surface of the conveyor belt 7 and detects the tension of the conveyor belt 7. If the tension is too high or too low, a signal is transmitted to the second motor 20 to intelligently control the operation of the second motor 20 and adjust the tension of the conveyor belt 7 to keep the tension balanced.

[0042] Please refer to the details. Figures 1-4 The lower end of the frame 1 is fixedly connected to the bracket 21.

[0043] In this embodiment, the bracket 21 serves to support the frame 1.

[0044] It should be noted that the specific models of the first motor 11, the second motor 20, and the tension sensor 9 used shall be selected by those skilled in the art. Furthermore, the first motor 11, the second motor 20, and the tension sensor 9 mentioned above are all existing technologies and will not be elaborated upon in this solution.

[0045] The working principle and usage process of this utility model are as follows: When in use, the device controls the operation of the drive component, which in turn drives the transmission mechanism to transport minerals. The tension sensor 9 detects the tension of the conveyor belt 7. When the tension is too high or too low, the tension sensor 9 sends a signal to the second motor 20 in the tension adjustment mechanism. The second motor 20 then starts running, driving the adjusting roller 14 to rotate via the rotating component. The adjusting roller 14 supports the inner surface of the conveyor belt 7, adjusting the tension of the conveyor belt 7 to a suitable level. By using this device, the tension adjustment mechanism controls the tension of the conveyor belt 7, promptly regulating the tension to ensure proper tension and prevent slippage due to insufficient tension, thus maintaining normal equipment operation.

[0046] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An intelligent mine belt conveyor automatic tensioning protection device, characterized in that, Include: Frame (1); Transmission mechanism, the transmission mechanism is arranged in the frame (1); Fixed frame (8), the fixed frame (8) is fixedly connected in the frame (1), the surface of the fixed frame (8) is fixedly connected with tension sensor (9); Tension adjusting mechanism, the tension adjusting mechanism is arranged in the frame (1), the tension adjusting mechanism is connected with transmission mechanism, the tension adjusting mechanism includes adjusting roller (14), rotating shaft (19), second motor (20) and two groups of rotating components, the rotating shaft (19) is rotatably connected in the frame (1), the second motor (20) is fixedly connected on the surface of the frame (1), the output end of the second motor (20) is fixedly connected to one end of the rotating shaft (19), each group of rotating components includes connecting block (15), telescopic rod (16), spring (17) and rotating block (18), the rotating block (18) is fixedly connected to the circumferential surface of the rotating shaft (19), the telescopic rod (16) is fixedly connected to one end of the rotating block (18), the connecting block (15) is fixedly connected to one end of the telescopic rod (16), the spring (17) is sleeved on the circumferential surface of the telescopic rod (16), the adjusting roller (14) is rotatably connected in two connecting blocks (15).

2. The automatic tensioning protector of intelligent mine belt conveyor according to claim 1, characterized in that: The transmission mechanism includes drive roller (3), drive shaft (4), conveying belt (7) and multiple transmission components, the drive roller (3) and drive shaft (4) are both provided with two, two drive rollers (3) are rotatably connected in the frame (1) through two drive shafts (4), each group of transmission components includes conveying frame (5) and conveying roller (6), the conveying frame (5) is fixedly connected in the frame (1), the conveying roller (6) is rotatably connected in the conveying frame (5), the conveying belt (7) is drivingly connected to the circumferential surface of the adjusting roller (14), two drive rollers (3) and multiple conveying rollers (6).

3. The automatic tensioning protector of intelligent mine belt conveyor according to claim 2, characterized in that: The upper end of the frame (1) is fixedly connected with two mounting plates (2).

4. The automatic tensioning protector of intelligent mine belt conveyor according to claim 3, characterized in that: One side of the frame (1) is provided with a driving assembly, the driving assembly includes fixed block (10), first motor (11), first gear (12) and second gear (13), the fixed block (10) is provided with two, two fixed blocks (10) are fixedly connected to the surface of one of the mounting plates (2), the first motor (11) is fixedly connected to the surface of two fixed blocks (10), the first gear (12) is fixedly connected to the output end of the first motor (11), the second gear (13) is fixedly connected to one end of one of the drive shafts (4), and the second gear (13) is engaged with the first gear (12).

5. The automatic tensioning protector of intelligent mine belt conveyor according to claim 4, characterized in that: The tension sensor (9) is signal connected with the second motor (20).

6. The automatic tensioning protector of intelligent mine belt conveyor according to claim 5, characterized in that: The lower end of the frame (1) is fixedly connected with a support (21).

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