Air suspension bearing inner ring piece placing device

Abstract

The utility model relates to the technical field of air suspension bearings, in particular to an air suspension bearing inner ring piece placing device which is reasonable in structural design and mainly comprises a moving carrier, a discharging base and a storage assembly, all the components are matched in a coordinated mode, and the moving carrier is used for driving the whole to adjust the turnover position. A stacking mechanism in the material storage assembly is used for achieving isolated stacking of the air suspension bearing inner ring pieces, and the phenomenon of pressing damage caused by stacking is avoided; and meanwhile, the air suspension bearing inner ring pieces can be released one by one through synchronous displacement of a circulating material supporting unit in the stacking mechanism, the released air suspension bearing inner ring pieces are received through a discharging base and are pushed outwards in a sliding mode, and automatic discharging is achieved.

Description

Technical Field

[0001] This utility model relates to the field of air suspension bearing technology, and in particular to an air suspension bearing inner ring plate placement device. Background Technology

[0002] The main function of the air suspension bearing inner ring plate placement device is to properly place and fix the inner ring plates of the air suspension bearing, ensuring the normal operation and high efficiency of the bearing. The specific functions are as follows: 1) Protecting the inner ring plates: A proper placement device can prevent damage to the inner ring plates during storage, transportation, and installation. This helps extend the bearing's service life and reduces downtime and maintenance costs caused by inner ring plate damage. 2) Improving bearing performance: The performance of an air suspension bearing largely depends on the clearance between the inner and outer ring plates and the lubrication effect of the gas. The placement device ensures that the inner ring plates achieve the required accuracy and position during installation, thereby improving the overall performance of the bearing, including load-bearing capacity, rotational accuracy, and stability. 3) Facilitating installation and maintenance: A well-designed placement device makes the installation and maintenance of the inner ring plates more convenient. Operators can easily place and remove the inner ring plates for necessary inspections and replacements, thereby improving work efficiency and equipment availability.

[0003] Traditional air bearing inner ring placement devices have several shortcomings. First, they cannot achieve automatic material unloading, making the unloading operation cumbersome. Second, the inner rings are mostly stacked, and the stacking of upper and lower layers of inner rings can easily cause damage. Therefore, it is necessary to optimize and improve the traditional air bearing inner ring placement device. Utility Model Content

[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide an air suspension bearing inner ring plate placement device.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] An air suspension bearing inner ring plate placement device includes a movable carrier, a discharge base and a storage assembly arranged at least sequentially from the bottom;

[0007] The discharge base includes an open seat, a sliding plate is installed at the opening of the open seat, a material receiving sensor is embedded in the inner side wall of the open seat, and a material feeding plate and a swing motor for driving the material feeding plate to reciprocate are symmetrically installed on both sides of the open seat.

[0008] The material storage assembly includes two symmetrically distributed stacking mechanisms. Each stacking mechanism includes an arc-shaped cover plate, two circulating material support units located inside the cover plate, and a drive motor located outside the cover plate. Each circulating material support unit includes two roller supports and a circulating belt sleeved between them. Material support plates are evenly distributed on the outer side of the circulating belt. The spacing between two adjacent material support plates is greater than the thickness of the inner ring plate of the air suspension bearing. The two roller supports located on the upper layer each have an outwardly protruding central convex shaft. The two central convex shafts are respectively connected to the output shaft of the drive motor through a steering gear set. A protective box is installed on the outer side of the steering gear set.

[0009] Furthermore, in the aforementioned air suspension bearing inner ring plate placement device, the moving carrier includes a moving plate and moving rollers installed at its lower four corners, and some or all of the moving rollers are equipped with a self-locking mechanism.

[0010] Furthermore, in the above-mentioned air suspension bearing inner ring plate placement device, the material-pushing plate is an arc-shaped plate, and the inner cavity wall of the opening seat is provided with a storage groove to facilitate the storage of the material-pushing plate.

[0011] Furthermore, in the aforementioned air suspension bearing inner ring plate placement device, the bottom surface of the opening seat and the sliding plate is equipped with a silicone rubber pad with a smooth outer surface.

[0012] Furthermore, in the aforementioned air suspension bearing inner ring plate placement device, a hinge structure is formed between the inner end of the material-pushing plate and the opening seat. A first bevel gear is installed on the hinge shaft at the inner end of the material-pushing plate, and a second bevel gear that meshes with the first bevel gear is installed at the output end of the swing motor. The swing motor is a forward and reverse reversing motor.

[0013] Furthermore, in the aforementioned air suspension bearing inner ring plate placement device, the bottom end of the arc-shaped cover plate in the material storage assembly is welded and fixed to the upper side of the opening seat. The arc of the arc-shaped cover plate is 120 to 150 degrees, and the included angle between the centers of the two circulating material support units on the inner side of the arc-shaped cover plate is 90 degrees.

[0014] Furthermore, in the aforementioned air suspension bearing inner ring plate placement device, the circulating belts of the four circulating material support units in the material storage assembly can be raised and lowered synchronously, using four material support plates located at the same height to jointly support the air suspension bearing inner ring plate.

[0015] Furthermore, the aforementioned air suspension bearing inner ring plate placement device also includes a controller and an operation button, wherein the controller is connected to the incoming material sensor, the swing motor, the drive motor, and the operation button respectively.

[0016] The beneficial effects of this utility model are:

[0017] This utility model has a reasonable structural design, mainly consisting of a moving carrier, a discharge base, and a storage component. The components work together to drive the overall adjustment and turnover position. The stacking mechanism in the storage component is used to isolate and stack the inner ring plates of the air suspension bearing, avoiding stacking and crushing. At the same time, the synchronous displacement of the circulating material support unit in the stacking mechanism can realize the release of the inner ring plates of the air suspension bearing one by one. The discharge base receives the released inner ring plates of the air suspension bearing and slides them outward to realize automatic discharge.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional schematic diagram of the entire utility model;

[0021] Figure 2 This is a front view schematic diagram of the entire utility model;

[0022] Figure 3 This is a top view of the entire utility model;

[0023] Figure 4 This is a schematic diagram of the material discharge base in this utility model;

[0024] Figure 5 This is a schematic diagram illustrating the use of the material discharge base in this utility model;

[0025] Figure 6 This is a schematic diagram of the material storage component in this utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the inner ring of the air suspension bearing in this utility model;

[0027] In the attached diagram, the components represented by each number are as follows:

[0028] 1-Mobile carrier;

[0029] 2-Discharge base, 201-Open seat, 202-Sliding plate, 203-Incoming material sensor, 204-Pulling plate, 205-Oscillating motor;

[0030] 3-Material storage assembly, 301-Arc-shaped cover plate, 302-Protective box, 303-Roller bracket, 304-Circulating belt, 305-Material support plate, 306-Central convex shaft, 307-Drive motor;

[0031] 4-Inner ring of air suspension bearing. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0033] like Figures 1-7 As shown, this embodiment provides an air suspension bearing inner ring plate placement device, including a mobile carrier 1, a discharge base 2 and a storage component 3 arranged in at least the following order.

[0034] In this embodiment, the mobile carrier 1 includes a mobile platform and mobile rollers installed at its four lower corners, and some or all of the mobile rollers are equipped with a self-locking mechanism.

[0035] In this embodiment, the discharge base 2 includes an opening seat 201, a sliding plate 202 is installed at the opening of the opening seat 201, a material receiving sensor 203 is embedded in the inner side wall of the opening seat 201, and a material feeding plate 204 and a swing motor 205 for driving the material feeding plate 204 to reciprocate are symmetrically installed on both sides of the opening seat 201.

[0036] In this embodiment, the material storage assembly 3 includes two symmetrically distributed stacking mechanisms. Each stacking mechanism includes an arc-shaped cover plate 301, two circulating material support units located inside the arc-shaped cover plate, and a drive motor 307 located outside the arc-shaped cover plate. Each circulating material support unit includes two roller supports 303 and a circulating belt 304 sleeved between them. Material support plates 305 are evenly distributed on the outer side of the circulating belt 304, and the spacing between two adjacent material support plates 305 is greater than the thickness of the inner ring plate 4 of the air suspension bearing. The two roller supports 303 located on the upper layer each have an outwardly protruding central convex shaft 306. The two central convex shafts 306 are respectively connected to the output shaft of the drive motor 307 through a steering gear set. A protective box 302 is installed on the outer side of the steering gear set. The upper roller connected to the central convex shaft 306 serves as the driving roller, and the lower roller serves as the driven roller. To prevent slippage, a gear groove anti-slip structure can be provided between the roller body and the belt body.

[0037] In this embodiment, the material feeding plate 204 is an arc-shaped plate, and the inner wall of the opening seat 201 is provided with a storage groove to facilitate the storage of the material feeding plate 204.

[0038] In this embodiment, a silicone rubber pad with a smooth outer surface is installed on the bottom surface of the opening seat 201 and the sliding plate 202. The silicone rubber pad is conducive to receiving the inner ring plate 4 of the air suspension bearing released by the material storage component 3, and avoids scratching during material pushing.

[0039] In this embodiment, a hinge structure is formed between the inner end of the feeding plate 204 and the opening seat 201. A first bevel gear is installed on the hinge shaft at the inner end of the feeding plate 204. A second bevel gear that meshes with the first bevel gear is installed at the output end of the swing motor 205. The swing motor 205 is a forward and reverse reversing motor.

[0040] In this embodiment, the bottom end of the arc-shaped cover plate 301 in the material storage assembly 3 is welded and fixed to the upper side of the opening seat 201. The arc of the arc-shaped cover plate 301 is 120 to 150 degrees, and the included angle between the centers of the two circulating material support units on the inner side of the arc-shaped cover plate 301 is 90 degrees.

[0041] In this embodiment, the circulation belts 304 of the four circulation support units in the material storage assembly 3 can be raised and lowered synchronously, and the four support plates 305 located at the same height position are used to jointly support the inner ring plate 4 of the air suspension bearing.

[0042] In this embodiment, a controller and operation buttons are also included. The controller is connected to the incoming material sensor 203, the swing motor 205, the drive motor 307, and the operation buttons. The operation buttons can be set to single displacement control and continuous displacement control. When the single displacement control button is pressed, the controller controls the drive motor 307 to move, causing the material guide plate 204 to move down one layer, which can realize the release of the bottom single air suspension bearing inner ring plate 4 and the storage operation of the top single air suspension bearing inner ring plate 4. When the continuous displacement control button is pressed, the controller controls the drive motor 307 to move continuously at intervals, causing the material guide plate 204 to move down continuously at intervals, which can realize the release of the bottom single air suspension bearing inner ring plate 4 one by one. When the incoming material sensor 203 detects that an air suspension bearing inner ring plate 4 has fallen, it sends a signal to the controller. The controller controls the swing motor 205 to move, using the material guide plate 204 to slide and push the air suspension bearing inner ring plate 4 outward. Then the swing motor 205 moves in the opposite direction, causing the material guide plate 204 to reset.

[0043] A specific application of this embodiment is as follows: This device mainly consists of a mobile carrier 1, a discharge base 2, and a storage component 3. The components work together to drive the overall adjustment and turnover position using the mobile carrier 1; the stacking mechanism in the storage component 3 is used to realize the isolated stacking of the inner ring plates 4 of the air suspension bearing, avoiding the phenomenon of stacking and crushing; at the same time, the synchronous displacement of the circulating material support unit in the stacking mechanism can realize the release of the inner ring plates 4 of the air suspension bearing one by one, and the discharge base 2 is used to receive the released inner ring plates 4 of the air suspension bearing and slide them outward to realize automatic material discharge.

[0044] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A device for placing the inner ring plate of an air suspension bearing, characterized in that, The mobile carrier, the discharging base and the material storage assembly are sequentially arranged from bottom to top. The discharging base comprises an opening seat, a sliding plate is installed at the opening of the opening seat, a material inlet sensor is embeddedly installed on the inner wall of the opening seat, a poking plate is symmetrically installed on both sides of the opening seat, and a swing motor is installed to drive the poking plate to reciprocate. The material storage assembly comprises two symmetrically distributed stacking mechanisms, each of which comprises an arc-shaped cover plate, two circulating material supporting units arranged on the inner side of the arc-shaped cover plate, and a driving motor arranged on the outer side of the arc-shaped cover plate.

2. The air-levitated bearing inner race placement device of claim 1, wherein, The circulating material supporting unit comprises two roller supports and a circulating belt sleeved between the two roller supports, the outer side of the circulating belt is uniformly distributed with material supporting plates, the spacing value between adjacent two material supporting plates is greater than the thickness value of the inner ring piece of the air suspension bearing, each of the two roller supports on the upper layer is provided with a center protruding shaft protruding outward, the two center protruding shafts are respectively connected with the output shaft of the driving motor through a steering gear set, and a protective box is installed on the outer side of the steering gear set.

3. The air-levitated bearing inner race placement device of claim 1, wherein, The mobile carrier comprises a mobile plate and mobile rollers installed at the lower side of four corners of the mobile plate, and self-locking mechanisms are installed on part or all of the mobile rollers.

4. The air-levitated bearing inner race placement device of claim 1, wherein, The poking plate is an arc-shaped plate, and the inner cavity wall of the opening seat is provided with a receiving groove for receiving the poking plate.

5. The air-levitated bearing inner race placement device of claim 1, wherein, The bottom surface of the opening seat and the sliding plate is provided with a silicone rubber pad with a smooth outer surface.

6. The air-levitated bearing inner race placement device of claim 1, wherein, A hinge structure is formed between the inner end of the poking plate and the opening seat, a first bevel gear is installed on the hinge shaft at the inner end of the poking plate, a second bevel gear meshing with the first bevel gear is installed on the output end of the swing motor, and the swing motor is a forward and reverse motor.

7. The air-levitated bearing inner race placement device of claim 1, wherein, The bottom end of the arc-shaped cover plate of the material storage assembly is welded and fixed on the upper side of the opening seat, the arc of the arc-shaped cover plate is 120-150 degrees, and the included angle of the centers of the two circulating material supporting units on the inner side of the arc-shaped cover plate is 90 degrees.

8. The air-levitated bearing inner race placement device of claim 1, wherein, The circulating belts of the four circulating material supporting units in the material storage assembly can be synchronously lifted, and four material supporting plates at the same height position are used to jointly support the air suspension bearing inner ring piece. A controller and an operation button are further included, and the controller is connected with the material inlet sensor, the swing motor, the driving motor and the operation button.

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