Automatic charging basket stacking machine

Abstract

The utility model provides an automatic charging basket stacking machine which comprises a bottom plate and a placing plate, a stacking machine rack is installed on the left side of the upper surface of the bottom plate, a lifting part used for controlling a charging basket to ascend and descend is fixedly connected to the left side of the upper surface of the bottom plate, and a translation part used for controlling the charging basket to move is arranged on the upper side of the bottom plate; and the lower surface of the placing plate is fixedly connected with a buffer piece. The four rigid chain lifters synchronously ascend and descend through work of the first motor in the lifting part, meanwhile, through the performance of the rigid chain lifters, the ascending stability of the charging basket is greatly improved, the charging basket is prevented from sliding or inclining possibly, and the stacking precision and safety are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of basket stacking machine technology, and more specifically, to an automatic basket stacking machine. Background Technology

[0002] A material basket stacker is an automated logistics device mainly used to stack material baskets according to specific rules and order to achieve efficient storage and management of materials. It is an indispensable part of modern warehousing and logistics systems and can significantly improve the utilization rate of storage space and the efficiency of cargo handling.

[0003] Existing palletizing machines generally use screw synchronous lifters to lift and lower material baskets. However, the self-locking property of screw synchronous lifters often performs poorly when bearing heavy material baskets. When the weight of the material basket is too large, the friction and self-locking force of the screw are insufficient to maintain stability during the lifting and lowering process. This may cause the material basket to slide or tilt, affecting the palletizing accuracy and safety.

[0004] Therefore, we made improvements and proposed an automatic basket stacker. Utility Model Content

[0005] The purpose of this invention is to address the issue that when the weight of the material basket is too large, the friction and self-locking force of the screw are insufficient to maintain stability during the lifting process, which may cause the material basket to slide or tilt, affecting the stacking accuracy and safety.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] Automatic basket stacking machines are designed to address the aforementioned issues.

[0008] The application is as follows:

[0009] The device includes a base plate and a placement plate. A stacker frame is installed on the left side of the upper surface of the base plate. A lifting component for controlling the lifting and lowering of the material basket is fixedly connected to the left side of the upper surface of the base plate. A translation component for controlling the movement of the material basket is provided on the upper side of the base plate. A buffer component is fixedly connected to the lower surface of the placement plate.

[0010] The operation of motor one in the lifting component enables the four rigid chain lifters to lift synchronously. At the same time, the performance of the rigid chain lifters themselves greatly improves the stability of the material basket's ascent, preventing the material basket from sliding or tilting, thus ensuring stacking accuracy and safety.

[0011] In a preferred embodiment of the automatic basket stacking machine provided by this utility model, the lifting component includes a rigid chain lifter. Four rigid chain lifters are fixedly installed on the upper surface of the base plate. Two mounting plates are fixedly connected to the left side of the upper surface of the base plate. A motor is fixedly connected to one side of one of the mounting plates. A rotating shaft is fixedly connected to the output end of the motor. The rotating shaft is rotatably connected to the mounting plate. Two mounting plates are fixedly connected to the front and rear sides of the rotating shaft on the upper surface of the base plate. Rotating shafts are installed on the four rigid chain lifters. The four rotating shafts are rotatably connected to the four mounting plates. Two bevel gears are fixedly connected to the outer surface of the rotating shaft. One end of each of the four rotating shafts is fixedly connected to a bevel gear. The bevel gears mesh with each other.

[0012] In a preferred embodiment of the automatic basket stacker provided by this utility model, a lifting plate is installed between the upper surfaces of the four rigid chain lifters.

[0013] In a preferred embodiment of the automatic basket stacking machine provided by this utility model, the translation component includes a guide rail, and two guide rails are provided. Six support rods are fixedly connected between the two guide rails and the outer surface of the base plate. A sliding plate is slidably connected to the upper surface of the guide rail. A connecting plate is fixedly connected between the outer surfaces of the two sliding plates. Limiting blocks are fixedly connected to the left and right sides of the outer surface of the guide rail.

[0014] In a preferred embodiment of the automatic basket stacker provided by this utility model, a second motor is fixedly connected to one side of the outer surface of the slide plate, an installation groove is provided inside the slide plate, the output end of the second motor extends into the installation groove and is fixedly connected to a gear, and a toothed groove is provided on the upper surface of the guide rail, and the gear meshes with the toothed groove.

[0015] In a preferred embodiment of the automatic basket stacker provided by this utility model, the buffer includes a mounting plate three, nine mounting plates three are fixedly disposed on the lower surface of the placement plate, nine mounting plates four are fixedly connected to the upper surface of the connecting plate, four springs are fixedly connected between the outer surfaces of the mounting plates three and four, and a damper is fixedly connected between the outer surfaces of the mounting plates three and four.

[0016] In a preferred embodiment of the automatic basket stacker provided by this utility model, four limiting cylinders are fixedly connected to the upper surface of the mounting plate four, and four sliding rods are fixedly connected to the lower surface of the mounting plate three, with the sliding rods sliding inside the limiting cylinders.

[0017] In a preferred embodiment of the automatic basket stacker provided by this utility model, mounting frames are fixedly connected to both the front and rear sides of the outer surface of the stacker frame, a cylinder is fixedly connected to one side of the mounting frame, and a control block is fixedly connected to the output end of the cylinder.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] The operation of motor one in the lifting component enables the four rigid chain lifters to lift synchronously. At the same time, the performance of the rigid chain lifters themselves greatly improves the stability of the material basket's ascent, preventing the material basket from sliding or tilting, thus ensuring stacking accuracy and safety. Attached Figure Description

[0020] Figure 1 This is a structural schematic diagram of the automatic basket stacker provided in this application;

[0021] Figure 2 A schematic diagram of the guide rail of the automatic basket stacker provided in this application;

[0022] Figure 3 An enlarged structural schematic diagram of A, the automatic basket stacker provided in this application;

[0023] Figure 4 A side sectional view of the sliding plate of the automatic basket stacker provided in this application;

[0024] Figure 5 This is a structural schematic diagram of the mounting plate three of the automatic basket stacker provided in this application.

[0025] The image shows:

[0026] 1. Base plate; 11. Stacker frame; 2. Rigid chain lifter; 21. Mounting plate one; 22. Motor one; 23. Rotating shaft one; 24. Mounting plate two; 25. Rotating shaft two; 26. Bevel gear one; 27. Bevel gear two; 28. Lifting plate; 3. Guide rail; 31. Support rod; 32. Slide plate; 33. Connecting plate; 34. Limit block; 35. Motor two; 36. Mounting slot; 37. Gear; 38. Gear groove; 4. Placement plate; 41. Mounting plate three; 42. Mounting plate four; 43. Spring; 44. Damper; 45. Limit cylinder; 46. Slide rod; 5. Mounting frame; 51. Cylinder; 52. Control block. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0028] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0029] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0032] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0033] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0035] Example 1

[0036] Please refer to Figure 1-5An automatic basket stacker includes a base plate 1 and a placement plate 4. A stacker frame 11 is mounted on the left side of the upper surface of the base plate 1. A lifting component for controlling the lifting and lowering of the basket is fixedly connected to the left side of the upper surface of the base plate 1. A translation component for controlling the movement of the basket is provided on the upper side of the base plate 1. A buffer component is fixedly connected to the lower surface of the placement plate 4. The buffer component includes mounting plates 3 41, nine of which are fixedly installed on the lower surface of the placement plate 4. Nine mounting plates 42 are fixedly connected to the upper surface of the connecting plate 33. Four springs 43 are fixedly connected between the outer surfaces of mounting plates 3 41 and 42, and a damper 44 is fixedly connected between them. Four limiting cylinders 45 are fixedly connected to the upper surface of mounting plates 42, and four sliding rods 46 are fixedly connected to the lower surface of mounting plates 3 41. The sliding rods 46 slide inside the limiting cylinders 45.

[0037] Implementation process: The worker uses a forklift to place the basket on the upper surface of the placement plate 4, so that the placement plate 4 and the mounting plate 31 move downward under their own weight and compress the spring 43, which initially buffers the impact force generated by the basket and absorbs some energy. Then, the damper 44 further consumes the remaining impact force, so that the basket is placed stably on the upper surface of the placement plate 4 and the slide plate 32, effectively reducing the damage to the basket and the stacker itself. The sliding setting of the slide rod 46 inside the limiting cylinder 45 ensures that the mounting plate 31 and the placement plate 4 can only move vertically and will not tilt. The damper 44 is existing technology and will not be explained here.

[0038] Benefits of implementation: Prevents damage to the slide plate 32 during the placement of the material basket.

[0039] Example 2

[0040] The translation component includes two guide rails 3. Six support rods 31 are fixedly connected to each guide rail 3 and the outer surface of the base plate 1. A sliding plate 32 is slidably connected to the upper surface of each guide rail 3. A connecting plate 33 is fixedly connected between the outer surfaces of the two sliding plates 32. Limiting blocks 34 are fixedly connected to both sides of the outer surface of the guide rail 3. A second motor 35 is fixedly connected to one side of the outer surface of the sliding plate 32. An installation groove 36 is provided inside the sliding plate 32. The output end of the second motor 35 extends into the installation groove 36 and is fixedly connected to a gear 37. A toothed groove 38 is provided on the upper surface of the guide rail 3, and the gear 37 meshes with the toothed groove 38. Mounting frames 5 are fixedly connected to both the front and rear sides of the outer surface of the stacker frame 11. A cylinder 51 is fixedly connected to one side of each mounting frame 5, and a control block 52 is fixedly connected to the output end of the cylinder 51.

[0041] Implementation process: After the material basket is placed, motor 35 starts to work and drives gear 37 to rotate. Since gear 37 and tooth groove 38 are meshed and connected, the rotation of gear 37 drives slide plate 32 to move linearly along guide rail 3, thereby driving connecting plate 33, placement plate 4 and material basket to move into the inside of stacker frame 11. Then cylinder 51 works to move control block 52 to one side of material basket. Then motor 35 works again to drive gear 37 to rotate in the opposite direction to reset. Under the limiting action of control block 52, material basket falls on the upper surface of guide rail 3 inside stacker frame 11. At this time, material basket is attached to the inner surface of stacker frame 11 and the left side of control block 52 respectively. The setting of limit block 34 prevents slide plate 32 from detaching from the surface of guide rail 3.

[0042] Benefits of implementation: Enables the transfer of material baskets.

[0043] Example 3

[0044] The lifting system includes four rigid chain lifters 2, which are fixedly mounted on the upper surface of the base plate 1. Two mounting plates 21 are fixedly connected to the left side of the upper surface of the base plate 1. A motor 22 is fixedly connected to one side of one of the mounting plates 21. A rotating shaft 23 is fixedly connected to the output end of the motor 22, and the rotating shaft 23 is rotatably connected to the mounting plate 21. Two mounting plates 24 are fixedly connected to both the front and rear sides of the rotating shaft 23 on the upper surface of the base plate 1. Rotating shafts 25 are mounted on each of the four rigid chain lifters 2, and each rotating shaft 25 is rotatably connected to one of the four mounting plates 24. Two bevel gears 26 are fixedly connected to the outer surface of the rotating shaft 23, and bevel gears 27 are fixedly connected to one end of each of the four rotating shafts 25. The bevel gears 26 and 27 mesh with each other. A lifting plate 28 is installed between the upper surfaces of the four rigid chain lifters 2.

[0045] Implementation process: When the material basket is transferred into the stacker frame 11, motor 22 starts to work and drives rotating shaft 23 to rotate. Rotating shaft 23 transmits power synchronously to four rotating shafts 25 through the meshing of bevel gear 26 and bevel gear 27, thereby driving four rigid chain lifters 2 to achieve synchronous lifting and lowering. This causes the lifting plate 28, which is installed on the upper surface of the four rigid chain lifters 2, to move upward, so that the lifting plate 28 contacts the material basket and drives the material basket to move simultaneously for stacking operation. The rigid chain lifter 2 is existing technology and will not be explained here.

[0046] Benefits of implementation: It enables the lifting and lowering of the material basket inside the stacker frame 11.

[0047] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.

Claims

1. An automatic basket stacking machine, comprising a base plate (1) and a placing plate (4), a stacking machine frame (11) is installed on the upper surface of the left side of the base plate (1), characterized in that, The left side of the upper surface of the bottom plate (1) is fixedly connected with a lifting piece for controlling the lifting of the material basket, the upper side of the bottom plate (1) is provided with a translation piece for controlling the movement of the material basket, and the lower surface of the placing plate (4) is fixedly connected with a buffer piece.

2. The automatic basket piler according to claim 1, characterized in that, The lifting piece comprises a rigid chain elevator (2), four of which are fixedly arranged on the upper surface of the bottom plate (1), two mounting plates one (21) are fixedly connected to the left side of the upper surface of the bottom plate (1), one side of one of the mounting plates one (21) is fixedly connected with a motor one (22), the output end of the motor one (22) is fixedly connected with a rotating shaft one (23), the rotating shaft one (23) is rotatably connected with the mounting plate one (21), two mounting plates two (24) are fixedly connected to the front and rear sides of the rotating shaft one (23) on the upper surface of the bottom plate (1), rotating shaft two (25) is arranged on each of the four rigid chain elevators (2), four rotating shaft two (25) are rotatably connected with four mounting plates two (24), two bevel gears one (26) are fixedly connected to the outer surface of the rotating shaft one (23), one end of each of the four rotating shaft two (25) is fixedly connected with a bevel gear two (27), the bevel gear one (26) is meshingly connected with the bevel gear two (27).

3. The automatic basket piler according to claim 2, characterized in that, The upper surfaces of the four rigid chain elevators (2) are mounted with a lifting plate (28).

4. The automatic basket piler according to claim 1, characterized in that, The translation piece comprises a guide rail (3), two guide rails (3) are arranged, six supporting rods (31) are fixedly connected between the outer surfaces of the two guide rails (3) and the bottom plate (1), the upper surface of the guide rail (3) is slidably connected with a sliding plate (32), the outer surfaces of the two sliding plates (32) are fixedly connected with a connecting plate (33), and the left and right sides of the outer surface of the guide rail (3) are fixedly connected with a limiting block (34).

5. The automatic basket piler according to claim 4, characterized in that, One side of the outer surface of the sliding plate (32) is fixedly connected with a motor two (35), the inside of the sliding plate (32) is provided with a mounting groove (36), the output end of the motor two (35) extends into the inside of the mounting groove (36) and is fixedly connected with a gear (37), the upper surface of the guide rail (3) is provided with a gear slot (38), and the gear (37) is meshingly connected with the gear slot (38).

6. The automatic basket piler according to claim 5, characterized in that, The buffer piece comprises a mounting plate three (41), nine mounting plate threes (41) are fixedly arranged on the lower surface of the placing plate (4), the upper surface of the connecting plate (33) is fixedly connected with nine mounting plate fours (42), the outer surfaces of the mounting plate three (41) and the mounting plate four (42) are fixedly connected with four springs (43), and the outer surfaces of the mounting plate three (41) and the mounting plate four (42) are fixedly connected with a damper (44).

7. The automatic basket piler according to claim 6, characterized in that, The upper surface of the mounting plate four (42) is fixedly connected with four limiting cylinders (45), and the lower surface of the mounting plate three (41) is fixedly connected with four sliding rods (46).

8. The automatic basket piler according to claim 1, characterized in that, The front and rear sides of the outer surface of the stacking machine frame (11) are fixedly connected with mounting racks (5), one side surface of the mounting rack (5) is fixedly connected with a gas cylinder (51), and the output end of the gas cylinder (51) is fixedly connected with a control block (52).

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