Winding structure for reducing noise of electromagnetic wire
By introducing noise-reducing cotton tubes and protective jackets into the winding structure, combined with fixed baffles and disassembly structures, the heat dissipation and noise reduction problems of the winding structure are solved, achieving more efficient heat dissipation and noise reduction effects, while improving the adaptability and convenience of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-13
AI Technical Summary
Existing winding structures have poor heat dissipation and noise reduction effects, and their fixed structure results in low adaptability and a limited range of applications.
The device employs a noise-reducing cotton tube wound inside the shaft tube and a protective jacket, combined with a functional coil, a fixed baffle, and a disassembly structure, to enhance heat dissipation and noise reduction, and improve the ease of use of the device.
It improves the heat dissipation and noise reduction of the winding structure, enhances the adaptability and convenience of the device, and reduces maintenance costs and time.
Smart Images

Figure CN223993205U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a winding structure for reducing electromagnetic noise, and belongs to the technical field of winding structure. Background Technology
[0002] A winding structure refers to a set of turns of wire that constitute the electrical circuit corresponding to a specific voltage value marked on a transformer. The basic unit of a winding is a coil, which is usually composed of multiple turns of wire, but can also be composed of a single turn. Multiple coils are combined together to form a winding, which is arranged in a specific way within the iron core and wound around the core posts to form a closed magnetic circuit system.
[0003] A winding structure for a wound iron core transformer, with application number CN201720727692.9, includes an electromagnetic coil (1) wound around the wound iron core transformer and upper insulating end rings (2) and lower insulating end rings (3) located at both ends of the transformer. The structure is characterized in that: the upper insulating end rings (2) and lower insulating end rings (3) are located at both ends of the electromagnetic coil (1); the starting end of the electromagnetic coil (1) is bound to the upper insulating end ring (2) with insulating straps (4); the bottom end of the electromagnetic coil (1) is bound to the lower insulating end ring (3) as a single unit with insulating straps (4); and the upper insulating end rings (2) and lower insulating end rings (3) are respectively composed of trapezoidal insulating pads (5) stacked and wound. This invention has strong short-circuit resistance, is simple to operate, and uses a soft material for the insulating end rings, resulting in good stacking toughness and ease of use. It avoids the risk of easy breakage and unusability of traditional phenolic molding structure end rings.
[0004] The above-mentioned device improves the short-circuit protection of the winding. However, when in use, the heat dissipation and noise reduction of the winding are poor, and the fixed structure has low adaptability to the external structural environment and a small range of applications. Utility Model Content
[0005] The purpose of this invention is to provide a winding structure that reduces electromagnetic noise in order to solve the above problems, thereby increasing the heat dissipation and noise reduction effects of the structure and improving the ease of assembly and disassembly of the device.
[0006] This utility model achieves the above-mentioned objective through the following technical solution: a winding structure for reducing electromagnetic wire noise, comprising a winding shaft tube, a noise-reducing cotton tube installed inside the winding shaft tube, a functional coil wound on the outside of the winding shaft tube, a protective jacket fitted on the outside of the functional coil, and fixing baffles of different specifications installed at both ends of the winding shaft tube, the fixing baffles having a disassembly and assembly structure designed on the inner side.
[0007] Preferably, in order to improve the ventilation effect of the device, a coil storage groove is designed on the outer side of the winding shaft tube, and sound guide holes are evenly opened around the coil storage groove.
[0008] Preferably, in order to increase the noise reduction effect of the device, the noise reduction cotton tube is slidably engaged inside the winding shaft tube, and the functional coil is tightly wound around the outer surface of the winding shaft tube.
[0009] Preferably, in order to achieve the normal function of the device, the functional coil includes a functional core and an insulating tube, the functional core is located at the center of the functional coil, and the insulating tube is wrapped around the outer surface of the functional core.
[0010] Preferably, in order to improve the safety of the structure, the isolation conduit is made of fireproof and heat-insulating material, and hexagonal vent holes are evenly designed around the perimeter of the isolation conduit.
[0011] Preferably, in order to enhance the working effect of the functional coil, the protective jacket tightly covers the outside of the functional coil, and the protective jacket is made of heat-resistant and breathable material.
[0012] Preferably, in order to facilitate the disassembly and assembly of the fixed baffle, the disassembly and assembly structure includes a connecting block, the connecting block being uniformly welded to the inner side of the fixed baffle, and the two ends of the winding shaft tube being uniformly provided with mounting slots, the connecting block being slidably engaged with the inside of the mounting slot.
[0013] Preferably, in order to improve the stability of the fixed baffle, a fixed threaded hole is provided on the outer side of the mounting slot. The fixed threaded hole passes through the connecting block. A fixed bolt is threaded into the inside of the fixed threaded hole. A fixed storage groove is designed on the outer side of the fixed threaded hole. One end of the fixed bolt is stored inside the fixed storage groove.
[0014] The beneficial effects of this utility model are: by using noise-reducing cotton tubes, the noise reduction effect inside the device is improved; by using a protective jacket, the anti-interference effect of the device surface is enhanced, while the sound absorption effect of the device surface is increased; at the same time, the detachable structure allows for the installation of fixed baffles of different specifications as needed, enabling the device to be used in different structural environments and improving the convenience of use. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a side sectional view of the present invention.
[0017] Figure 3 This is a schematic diagram of the internal structure of this utility model.
[0018] Figure 4 This is a schematic diagram of the protective outer jacket portion of this utility model.
[0019] Figure 5 This is a schematic diagram of the structure of the winding shaft tube in this utility model.
[0020] Figure 6 This is a schematic diagram of the disassembly and assembly structure in this utility model.
[0021] In the diagram: 1. Winding shaft tube; 2. Noise-reducing cotton tube; 3. Functional coil; 301. Functional wire core; 302. Isolation tube; 4. Protective jacket; 5. Fixing baffle; 6. Disassembly and assembly structure; 601. Connecting clip; 602. Fixing bolt. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-6 As shown, a winding structure for reducing electromagnetic noise includes a winding tube 1, which serves as the foundation of the winding structure and provides a stable support structure for the functional coil 3. Noise-reducing cotton tubes 2 are installed inside the winding tube 1. The noise-reducing cotton material is selected for its excellent sound absorption and heat resistance properties to ensure stable noise reduction even under long-term high-load operation. The functional coil 3, the core part of the winding structure, is wound around the outside of the winding tube 1 and is responsible for generating or transmitting electromagnetic energy. A protective jacket 4 is fitted over the functional coil 3, primarily to protect it from damage caused by the external environment. Fixed baffles 5 of different specifications are installed at both ends of the winding tube 1. These baffles not only fix the position of the functional coil 3 to prevent it from moving or deforming during operation, but also allow for quick and convenient disassembly and assembly through their internal disassembly and assembly structure 6, facilitating maintenance and replacement. The internal design of the disassembly and assembly structure 6 on the fixed baffle 5 not only improves the convenience of maintenance but also reduces the cost and time of replacing damaged parts.
[0024] The outer side of the winding shaft tube 1 is designed with a coil storage groove. The shape and size of the coil storage groove are customized according to the specifications of the functional coil 3 to ensure that the coil can be tightly and evenly attached to the winding shaft tube 1, thereby improving the electromagnetic conversion efficiency. This design makes the winding of the functional coil 3 more orderly and stable. The coil storage groove is evenly provided with sound guide holes around its perimeter. Its main function is to help reduce noise. When the electromagnetic wire is running, the noise generated will be more effectively absorbed and isolated by the noise reduction cotton tube 2 through the sound guide holes. The design of the sound guide holes needs to take into account the noise propagation path and the sound absorption performance of the noise reduction cotton tube 2 to ensure the best noise reduction effect. The noise reduction cotton tube 2 is slidably snapped into the inside of the winding shaft tube 1. This connection method not only facilitates installation and disassembly, but also ensures a tight contact between the noise reduction cotton tube 2 and the winding shaft tube 1. The functional coil 3 is tightly wound on the outer surface of the winding shaft tube 1. Tight winding can ensure that the electromagnetic induction between the coils is more uniform and efficient, thereby improving the performance of the entire winding structure.
[0025] The functional coil 3 includes a functional core 301 and an insulating tube 302. The functional core 301 is located at the center of the functional coil 3. In the winding structure, the functional core 301 is positioned at the center of the functional coil 3 to ensure stable transmission and efficient utilization of electromagnetic energy. The material and specifications of the functional core 301 are usually selected according to specific application requirements to meet the requirements of electromagnetic performance and durability. The insulating tube 302 wraps around the outer surface of the functional core 301. Since the functional core 301 may generate high temperatures or electromagnetic interference during operation, the insulating tube 302 is made of fire-resistant and heat-insulating materials to ensure stability and safety even under extreme conditions. In addition, the insulating tube 302 also... It can effectively prevent the functional core 301 from directly contacting the external environment, extending its service life. The isolation tube 302 is made of fireproof and heat-insulating material. The isolation tube is uniformly designed with hexagonal vent holes around its perimeter. When the functional coil 3 is running, it will generate a certain amount of heat. The hexagonal vent holes can help dissipate the heat more quickly, preventing the performance from deteriorating or being damaged due to excessive temperature. At the same time, the vent holes can also increase air circulation, which helps to reduce electromagnetic interference and noise. The design of the hexagonal vent holes not only improves heat dissipation performance and air circulation efficiency, but also enhances the mechanical strength of the isolation tube 302. Compared with round or other shaped holes, hexagonal holes have better structural stability and resistance to deformation while maintaining the same area.
[0026] The protective jacket 4 tightly covers the outside of the functional coil 3. The main function of the protective jacket 4 is to provide additional protection and isolation to ensure that the functional coil 3 remains stable and safe in harsh environments or during long-term operation. It fits tightly against the outer surface of the functional coil 3 to prevent damage to the functional coil 3 from the external environment, such as moisture, corrosion, mechanical impact, etc. The protective jacket 4 is made of heat-resistant and breathable material. The heat-resistant material ensures that the protective jacket 4 will not melt, deform or lose its protective function at high temperatures, thereby protecting the internal functional coil 3 from damage. At the same time, the design of the breathable material helps heat dissipation and gas circulation, preventing performance degradation or damage caused by heat accumulation.
[0027] The disassembly and assembly structure 6 includes a connecting block 601, which is responsible for connecting the fixed baffle 5 and the winding shaft tube 1. The connecting block 601 is uniformly welded to the inner side of the fixed baffle 5. The two ends of the winding shaft tube 1 are uniformly provided with mounting slots. The connecting block 601 is slidably engaged in the inside of the mounting slot. The outer side of the mounting slot is provided with a fixing threaded hole, which passes through the connecting block 601. The inside of the fixing threaded hole is connected with a fixing bolt 602, which is used to fix the connecting block 601 in the mounting slot, thereby ensuring a stable connection between the fixed baffle 5 and the winding shaft tube 1. The outer side of the fixing threaded hole is designed with a fixing storage groove. One end of the fixing bolt 602 is stored inside the fixing storage groove. After the fixing bolt 602 is installed, its excess part can be stored inside the fixing storage groove to avoid safety hazards caused by protrusion or loosening.
[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A winding structure for reducing noise in an electromagnetic wire, characterized by: Including winding shaft pipe (1), the inside of winding shaft pipe (1) is installed with noise reduction cotton pipe (2), the outside of winding shaft pipe (1) is wound with functional coil (3), the outside of functional coil (3) is equipped with protective outer cover (4), the both ends of winding shaft pipe (1) are installed with fixed baffle (5) with different specifications, the inside of fixed baffle (5) is designed with dismounting structure (6).
2. The reduced noise winding structure of claim 1, wherein: The outside of winding shaft pipe (1) is designed with coil storage groove, and sound guide holes are uniformly arranged around the coil storage groove.
3. The reduced noise winding structure of claim 1, wherein: The noise reduction cotton pipe (2) is slidably connected to the inside of the winding shaft pipe (1), and the functional coil (3) is tightly wound on the outer surface of the winding shaft pipe (1).
4. The reduced noise winding structure of claim 1, wherein: The functional coil (3) includes a functional wire core (301) and an isolation wire tube (302), the functional wire core (301) is arranged at the center of the functional coil (3), and the isolation wire tube (302) is wrapped on the outer surface of the functional wire core (301).
5. The reduced noise winding structure of claim 4, wherein: The isolation wire tube (302) is made of fireproof and heat-insulating material, and six-petal air holes are uniformly arranged around the isolation wire tube (302).
6. The noise reducing winding structure of claim 1, wherein: The protective outer cover (4) is tightly wrapped on the outside of the functional coil (3), and the protective outer cover (4) is made of heat-resistant and breathable material.
7. The noise reducing winding structure of claim 1, wherein: The dismounting structure (6) includes a connecting clamping block (601), the connecting clamping block (601) is uniformly welded on the inside of the fixed baffle (5), the both ends of the winding shaft pipe (1) are uniformly provided with mounting clamping grooves, and the connecting clamping block (601) is slidably connected to the inside of the mounting clamping groove.
8. The reduced noise electromagnetic wire winding structure of claim 7, wherein: A fixing threaded hole is arranged on the outside of the mounting clamping groove, the fixing threaded hole penetrates the connecting clamping block (601), a fixing bolt (602) is screw-connected in the fixing threaded hole, a fixing storage groove is arranged on the outside of the fixing threaded hole, and one end of the fixing bolt (602) is stored in the fixing storage groove.
Citation Information
Patent Citations
Roll up iron core transformer winding construction
CN206877806U