Optical storage and charging integrated grid-connected and off-grid hybrid control device for new energy automobile
By introducing a humidity sensor, a dual-fan system, and an activated carbon plate into the hybrid control device, the problem of moisture entrained in the air during rainy days is solved, achieving efficient heat dissipation and safety protection under different weather conditions, and improving the stability and service life of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-13
AI Technical Summary
When cooling the hybrid control unit in rainy weather, the outside air may carry moisture, affecting the heat dissipation effect and damaging electrical components.
A hybrid control device component was designed, comprising a humidity sensor, a dual-fan system, and an activated carbon plate. It automatically adjusts the heat dissipation method by detecting humidity, prevents moisture from entering and filters impurities, optimizes the air circulation path on sunny days, and uses hot air to dry the filter.
It improves the stability and safety of the device, enhances its adaptability and practicality in different environments, and extends the service life of the device.
Smart Images

Figure CN223993565U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of control device technology, specifically to a hybrid control device for integrated photovoltaic, energy storage and charging systems for new energy vehicles, operating both on and off the grid. Background Technology
[0002] The integrated photovoltaic-storage-charging hybrid control device for new energy vehicles is an energy management system that integrates photovoltaic power generation, energy storage systems, and charging facilities. Through intelligent control technology, it enables flexible switching between grid-connected and off-grid modes. This device uses photovoltaic modules to generate electricity, and the energy storage system stores excess electrical energy for nighttime and peak-hour use. At the same time, it provides power services to terminal devices such as electric vehicles, achieving efficient coordination of energy production, storage, and consumption. This system not only improves energy utilization efficiency but also reduces dependence on the traditional power grid, thereby reducing energy consumption and environmental pollution.
[0003] The integrated photovoltaic, energy storage, and charging hybrid control device for new energy vehicles requires internal heat dissipation, mainly because electronic components generate heat during operation. High temperatures accelerate component aging, reduce performance and lifespan, affect system efficiency and stability, and may even lead to thermal runaway and electrical faults. An effective heat dissipation system can keep components operating within a suitable temperature range, improve system efficiency, prevent shutdowns caused by overheating protection, ensure the safe and reliable operation of the equipment, adapt to different weather conditions, and enhance user experience and equipment lifespan.
[0004] When cooling down the hybrid control device in rainy weather, the large amount of heat inside means that if outside air is introduced into the device, it may carry moisture. This will not only affect the heat dissipation effect but may also damage the electrical components of the device, increasing the risk of short circuits and corrosion, thus hindering the safe use of the hybrid control device. Therefore, in order to address the above issues, a new energy vehicle photovoltaic-storage-charging integrated off-grid hybrid control device is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide an integrated photovoltaic, energy storage, and charging control device for new energy vehicles that is off-grid, in order to solve the problem that when cooling the hybrid control device in rainy weather, due to the large amount of heat inside, if external air is delivered into the device, it may carry moisture, which will not only affect the heat dissipation effect, but may also damage the electrical components of the device.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A hybrid control device for integrated photovoltaic, energy storage, and charging systems for new energy vehicles, operating off-grid, includes a substrate, photovoltaic equipment, and a hybrid control device assembly. A protective component is fixedly connected to the front end of the hybrid control device assembly. The assembly includes a control housing with a cable routing hole at its lower end. A humidity sensor is fixedly connected to the inner side of the control housing. A first mounting groove is provided at the rear end of the control housing, and a second mounting groove is provided at the front end. A first fan assembly is fixedly connected to the inner side of the first mounting groove. A first protective shell is bolted to the rear end of the control housing. The lower end of the first protective shell has a... The control box housing has filter holes. A second fan assembly is fixedly connected to the inner side of the second mounting groove. The protective assembly includes a second protective shell with an opening at its lower end. An activated carbon plate is fixedly connected to the inner side of the second protective shell. An air guide hole is provided on the inner side of the second protective shell. A connecting plate is fixedly connected to the rear end of the second protective shell near the air guide hole. A through hole is provided on the inner side of the connecting plate. A spring telescopic rod is fixedly connected to the front end of the connecting plate. A spherical block is fixedly connected to the front end of the spring telescopic rod. A rubber ring is fixedly connected to the rear end of the spherical block. The front end of the control box housing is fixedly connected to the rear end of the second protective shell by bolts.
[0008] As a further optimization of this utility model, the substrate is fixedly connected to a bracket at its top, a photovoltaic device is fixedly connected to the top of the bracket, and the top of the substrate is fixedly connected to the bottom of the control box.
[0009] As a further optimization of this utility model, the cable routing hole penetrates the lower end of the control box housing, the inner side of the control box housing is hollow, the first mounting groove penetrates the rear end of the control box housing, and the second mounting groove penetrates the front end of the control box housing.
[0010] As a further optimization of this utility model, the first fan assembly and the second fan assembly have the same structure, the first fan assembly has an electric fan installed inside, and the first fan assembly has a through hole near the electric fan inside.
[0011] As a further optimization of this utility model, the filter hole penetrates the lower end of the first protective shell, the inner side of the first protective shell is hollow, the front end of the first protective shell has a through structure, and the filter hole is connected to the inner side of the first protective shell.
[0012] As a further optimization of this utility model, the inner side of the second protective shell is hollow, the rear end of the second protective shell is a through structure, the opening penetrates the lower end of the second protective shell, and the opening communicates with the inner side of the second protective shell.
[0013] As a further optimization of this utility model, the through hole is connected to the air guide hole, the spring telescopic rod is embedded in the air guide hole, a gap is provided between the outer side of the spring telescopic rod and the inner side of the air guide hole, the rear end of the spherical block has an arc-shaped groove structure, and the rear end of the rubber ring is attached to the front end of the activated carbon plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In this utility model, through the provision of a hybrid control device component and a protective component, the device can automatically adjust the heat dissipation method according to different weather conditions, effectively reducing the internal temperature of the hybrid control device, while preventing water vapor and debris from damaging the internal electrical equipment.
[0016] Specifically, in rainy weather, the system filters and dries the outside air before dissipating heat, preventing the entry of moisture and impurities. In sunny weather, the system optimizes the airflow path to improve heat dissipation efficiency and uses hot air to dry and clean the filter, extending its service life. This heat dissipation system not only improves the stability and safety of the device but also enhances its adaptability and practicality in different environments. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the humidity sensor structure of this utility model;
[0019] Figure 3 This is a cross-sectional structural diagram of the control box housing of this utility model;
[0020] Figure 4 This is a schematic diagram of the protective component structure of this utility model;
[0021] Figure 5 This is a cross-sectional structural diagram of the activated carbon plate of this utility model;
[0022] Figure 6 This is a cross-sectional structural diagram of the spherical block of this utility model.
[0023] In the diagram: 1. Substrate; 2. Photovoltaic equipment;
[0024] 3. Hybrid control device assembly; 31. Control box housing; 32. Cable routing hole; 33. Humidity sensor; 34. First mounting groove; 35. Second mounting groove; 36. First fan assembly; 37. First protective shell; 38. Filter hole; 39. Second fan assembly;
[0025] 4. Protective components; 41. Second protective shell; 42. Opening; 43. Activated carbon plate; 44. Air guide hole; 45. Connecting plate; 46. Through hole; 47. Spring telescopic rod; 48. Spherical block; 49. Rubber ring;
[0026] 5. Bracket. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0029] Please see Figure 1-6 This utility model provides a technical solution:
[0030] A hybrid control device for integrated photovoltaic, energy storage, and charging systems for new energy vehicles, operating both on and off the grid, includes a substrate 1, photovoltaic equipment 2, and a hybrid control device assembly 3. A protective assembly 4 is fixedly connected to the front end of the hybrid control device assembly 3. The hybrid control device assembly 3 includes a control housing 31, with a cable routing hole 32 at the lower end of the control housing 31. A humidity sensor 33 is fixedly connected to the inner side of the control housing 31. A first mounting groove 34 is provided at the rear end of the control housing 31, and a second mounting groove 35 is provided at the front end. A first fan assembly 36 is fixedly connected to the inner side of the first mounting groove 34. A first protective shell 37 is fixedly connected to the rear end of the control housing 31 by bolts. A filter hole 3 is provided at the lower end of the first protective shell 37. 8. A second fan assembly 39 is fixedly connected to the inner side of the second mounting groove 35 opened in the control box housing 31. The protective assembly 4 includes a second protective shell 41. An opening 42 is opened at the lower end of the second protective shell 41. An activated carbon plate 43 is fixedly connected to the inner side of the second protective shell 41. An air guide hole 44 is opened in the inner side of the second protective shell 41. A connecting plate 45 is fixedly connected to the rear end of the second protective shell 41 near the air guide hole 44. A through hole 46 is opened in the inner side of the connecting plate 45. A spring telescopic rod 47 is fixedly connected to the front end of the connecting plate 45. A spherical block 48 is fixedly connected to the front end of the spring telescopic rod 47. A rubber ring 49 is fixedly connected to the rear end of the spherical block 48. The front end of the control box housing 31 is fixedly connected to the rear end of the second protective shell 41 by bolts.
[0031] As a further implementation of this solution, a bracket 5 is fixedly connected to the top of the substrate 1, and a photovoltaic device 2 is fixedly connected to the top of the bracket 5. The top of the substrate 1 is fixedly connected to the bottom of the control box shell 31. Through the above arrangement, the photovoltaic device 2 charges the hybrid control device assembly 3. The bracket 5 supports the photovoltaic device 2, and the photovoltaic device 2 can provide certain protection for the hybrid control device assembly 3.
[0032] As a further implementation of this solution, the wiring hole 32 penetrates the lower end of the control box housing 31, the inner side of the control box housing 31 is hollow, the first mounting groove 34 penetrates the rear end of the control box housing 31, the second mounting groove 35 penetrates the front end of the control box housing 31, the first fan assembly 36 and the second fan assembly 39 have the same structure, the first fan assembly 36 is equipped with an electric fan, the first fan assembly 36 has a through hole near the electric fan, the filter hole 38 penetrates the lower end of the first protective shell 37, the inner side of the first protective shell 37 is hollow, the front end of the first protective shell 37 has a through structure, and the filter hole 38 is connected to the inner side of the first protective shell 37. Through the above settings, the humidity of the outside and inside of the control box housing 31 can be detected in real time, and then the controller can control the direction of air blowing of the electric fans of the first fan assembly 36 and the second fan assembly 39. This can change the heat dissipation method inside the control box housing 31, improve the stability and safety of the device, and enhance its adaptability and practicality in different environments.
[0033] As a further implementation of this solution, the inner side of the second protective shell 41 is hollow, and the rear end of the second protective shell 41 is a through structure. The opening 42 penetrates the lower end of the second protective shell 41 and communicates with the inner side of the second protective shell 41. The through hole 46 communicates with the air guide hole 44. The spring telescopic rod 47 is embedded in the air guide hole 44. A gap is provided between the outer side of the spring telescopic rod 47 and the inner side of the air guide hole 44. The rear end of the spherical block 48 is an arc-shaped groove structure. The rear end of the rubber ring 49 is attached to the front end of the activated carbon plate 43. Through the above settings, moisture and impurities in the air can be absorbed and filtered, thereby ensuring that the gas entering the control box shell 31 contains low moisture content, improving the safety of the device. At the same time, when the mixing control device assembly 3 changes the airflow direction, the activated carbon plate 43 can be dried and impurities removed, thereby improving the service life of the activated carbon plate 43.
[0034] Workflow: During rainy weather, when the control box 31 is cooled, the humidity sensor 33 detects the humidity inside the control box 31. Humidity sensors 33 are installed both inside and outside the control box 31 to sense the humidity of the external environment and simultaneously detect the humidity inside the control box 31. This allows control over the drying time of the activated carbon plate 43. Wiring can be threaded through the wiring hole 32 to connect to the electrical equipment inside the control box 31. The control box 31 contains a controller, humidity sensor 33, an electric fan in the second fan assembly 39, and an electric fan in the first fan assembly 36. The controller is electrically connected to the control box housing 31. When the humidity inside the control box housing 31 is high, the controller starts the electric fans of the second fan assembly 39 and the first fan assembly 36. At this time, the airflow is from front to back. The outside air enters the second protective housing 41 through the opening 42, and then passes through the activated carbon plate 43 to filter the moisture and impurities in the air. The filtered air enters the control box housing 31 through the second fan assembly 39, and then enters the first protective housing 37 through the first fan assembly 36, and then flows out through the filter hole 38, thereby achieving the effect of heat dissipation inside the control box housing 31.
[0035] On sunny days, the humidity sensor 33 detects the humidity inside and outside the control box housing 31. If the humidity inside the control box housing 31 is low, the controller activates the electric fans of the second fan assembly 39 and the first fan assembly 36. The air flows from back to front, with outside air entering the control box housing 31 through the filter 38, the inside of the first protective shell 37, and the inside of the first fan assembly 36, thus achieving heat dissipation. Simultaneously, the hot air from the control box housing 31 can be brought into contact with the activated carbon plate 43 via the second fan assembly 39. The airflow from the second fan assembly 39 flows through the through hole 46 and the air guide hole 44. The airflow from the second fan assembly 39 is greater than the elastic force of the spring telescopic rod 47. At this time, the spherical block 48 will move forward and drive the spring telescopic rod 47 to extend. At this time, the rubber ring 49 moves away from the activated carbon plate 43. The rubber ring 49 can improve the sealing effect between the through hole 46 and the activated carbon plate 43. At this time, the hot air is blown out from the arc groove of the spherical block 48 to the surrounding area. The hot air dries the front end of the activated carbon plate 43 and removes the debris from the front end of the activated carbon plate 43, thus improving the service life of the activated carbon plate 43.
[0036] In summary, the device can implement different heat dissipation methods for the inside of the control box 31 in rainy or sunny weather, thereby ensuring that the control box 31 is cooled down. At the same time, it can prevent moisture from affecting the electrical equipment inside the control box 31 and improve the practicality of the device.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A new energy vehicle light storage charging integrated and off-grid hybrid control device, comprising a substrate (1), a photovoltaic device (2) and a hybrid control device assembly (3), characterized in that: The front end of the mixed control device assembly (3) is fixedly connected with a protection assembly (4); The mixed control device assembly (3) comprises a control box shell (31), the lower end of the control box shell (31) is provided with a wire discharge hole (32), the inner side of the control box shell (31) is fixedly connected with a humidity sensor (33), the rear end of the control box shell (31) is provided with a first mounting groove (34), the front end of the control box shell (31) is provided with a second mounting groove (35), the inner side of the first mounting groove (34) provided in the control box shell (31) is fixedly connected with a first fan assembly (36), the rear end of the control box shell (31) is fixedly connected with a first protection shell (37) through bolts, the lower end of the first protection shell (37) is provided with a filter hole (38), and the inner side of the second mounting groove (35) provided in the control box shell (31) is fixedly connected with a second fan assembly (39). The protection assembly (4) comprises a second protection shell (41), the lower end of the second protection shell (41) is provided with an opening (42), the inner side of the second protection shell (41) is fixedly connected with an activated carbon plate (43), the inner side of the second protection shell (41) is provided with an air guide hole (44), the rear end of the second protection shell (41) close to the air guide hole (44) is fixedly connected with a connecting plate (45), the inner side of the connecting plate (45) is provided with a through hole (46), the front end of the connecting plate (45) is fixedly connected with a spring telescopic rod (47), the front end of the spring telescopic rod (47) is fixedly connected with a spherical block (48), and the rear end of the spherical block (48) is fixedly connected with a rubber ring (49). The front end of the control box shell (31) is fixedly connected with the rear end of the second protection shell (41) through bolts. 2.The new energy vehicle light storage and charging integrated off-grid hybrid control device according to claim 1, characterized in that: The top end of the base plate (1) is fixedly connected with a support (5), the top end of the support (5) is fixedly connected with a photovoltaic device (2), and the top end of the base plate (1) is fixedly connected with the bottom end of the control box shell (31). 3.The new energy vehicle light storage and charging integrated off-grid hybrid control device according to claim 1, characterized in that: The wire discharge hole (32) penetrates the lower end of the control box shell (31), the inner side of the control box shell (31) is hollow, the first mounting groove (34) penetrates the rear end of the control box shell (31), and the second mounting groove (35) penetrates the front end of the control box shell (31).
4. The new energy vehicle light storage and charging integrated off-grid hybrid control device according to claim 1, characterized in that: The first fan assembly (36) and the second fan assembly (39) are the same in structure, the first fan assembly (36) is internally provided with an electric fan, and the first fan assembly (36) is provided with a through hole in the portion close to the electric fan. 5.The new energy vehicle light storage and charging integrated off-grid hybrid control device according to claim 1, characterized in that: The filter hole (38) penetrates the lower end of the first protection shell (37), the inner side of the first protection shell (37) is hollow, the front end of the first protection shell (37) is a penetrating structure, and the filter hole (38) is in communication with the inner side of the first protection shell (37). 6.The new energy vehicle light storage and charging integrated off-grid hybrid control device according to claim 1, characterized in that: The inner side of the second protection shell (41) is hollow, the rear end of the second protection shell (41) is a penetrating structure, the opening (42) penetrates the lower end of the second protection shell (41), and the opening (42) is in communication with the inner side of the second protection shell (41). 7.The new energy vehicle light storage and charging integrated off-grid hybrid control device according to claim 1, characterized in that: The through hole (46) communicates with the air guide hole (44), the spring telescopic rod (47) is embeddedly installed in the inside of the air guide hole (44), a spacing is arranged between the outside of the spring telescopic rod (47) and the inside of the air guide hole (44), the rear end of the spherical block (48) is an arc groove structure, and the rear end of the rubber ring (49) is attached to the front end of the activated carbon plate (43).