Zirconium ball with porous structure

By designing a detachable porous zircon ball structure, the problem of replacing the entire zircon ball in traditional methods is solved, enabling individual replacement and cleaning of through holes when there is local damage, thus improving resource utilization and performance.

CN223996100UActive Publication Date: 2026-03-17PINGXIANG HETIAN CHINAWARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Traditional zirconium spheres have a monolithic structure, and if a part is damaged, the whole sphere needs to be replaced, resulting in serious waste of resources. In addition, the surface pores are easily blocked by impurities, affecting the performance.

Method used

Designed as a detachable, porous structure, it includes a splicing mechanism and a cleaning mechanism. The splicing mechanism is detachable through fixing holes and fixing rods, while the cleaning mechanism removes impurities from the through holes using a brush.

Benefits of technology

It enables individual replacement when partial damage occurs, reducing resource waste; the through holes are unobstructed, improving efficiency and economy; and it is suitable for applications requiring frequent maintenance and high costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a zirconium ball with a porous structure, which comprises a central block, edge blocks are inserted on two sides of the central block, a splicing mechanism is arranged on the central block, a cleaning mechanism is arranged in the splicing mechanism, and the splicing mechanism is used for splicing components. By arranging the splicing mechanism, the zirconium ball is designed to be of a detachable three-part structure, splicing installation and maintenance are convenient, when a certain part is damaged, the part can be independently replaced, overall scrapping treatment is not needed, resource waste and maintenance cost are remarkably reduced, and the design not only improves the use efficiency and economical efficiency of the zirconium ball, but also improves the service life of the zirconium ball. The device also conforms to the concept of sustainable development, is suitable for application scenes needing frequent maintenance or high-cost materials, can efficiently remove impurities or blockages accumulated in the through holes in the surfaces of the zirconium balls by arranging the cleaning mechanism, ensures that the holes are unobstructed, and is particularly suitable for application scenes such as filtration and catalysis which have high requirements on the cleanliness of the holes. And a reliable guarantee is provided for subsequent use.
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Description

Technical Field

[0001] This utility model relates to the field of zirconium ball technology, specifically a zirconium ball with a porous structure. Background Technology

[0002] Zirconium spheres are spherical materials made primarily of zirconium oxide. They possess high melting points, corrosion resistance, heat resistance, and good chemical stability. Zirconium spheres are commonly used in catalyst supports and adsorption separation applications. Their porous structure further increases the specific surface area, enhancing adsorption and catalytic performance, making them widely applicable in chemical, environmental protection, and other industries.

[0003] Zirconium spheres are widely used in industrial catalysis, filtration, and biomedicine due to their excellent properties such as high hardness, high temperature resistance, and corrosion resistance. However, traditional zirconia spheres are mostly monolithic structures, requiring replacement of the entire sphere when a part is damaged, resulting in resource waste. Furthermore, their surface pores are easily clogged by impurities, affecting performance. Therefore, there is an urgent need for a detachable, easy-to-maintain, and self-cleaning porous zirconia sphere.

[0004] Therefore, a zirconium sphere with a porous structure is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a zirconium ball with a porous structure that can be disassembled and separated, avoiding localized damage that could render the entire ball unusable, while also facilitating the cleaning of the through holes.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a zirconium sphere with a porous structure, comprising a central block, side blocks inserted into both sides of the central block, a splicing mechanism provided on the central block, a cleaning mechanism provided within the splicing mechanism, the splicing mechanism comprising a splicing component, the splicing component comprising a first fixing hole, the first fixing hole being formed on the central block, positioning grooves being formed on both sides of the central block, a positioning block being installed on one side of the side block, a groove being formed on the other side of the side block, a second fixing hole being formed on the inner wall of the groove, one end of the second fixing hole communicating with the first fixing hole, a fixing rod being inserted into the inner walls of the second fixing hole and the first fixing hole, a limit ring being fixedly installed on one end of the fixing rod, a thread being provided on the other end of the fixing rod, and a fixing ring being threadedly connected to the other end of the fixing rod;

[0007] The cleaning mechanism includes a cleaning component, which includes a first cavity. The first cavity is opened at one end of a fixed rod. The inner wall of the first cavity is provided with threads. One end of the first cavity is threadedly connected to a first cap. One end of the first cap is provided with a column, and a brush is fixedly installed on the column.

[0008] Preferably, both the center block and the side block are provided with through holes, and the through holes are cylindrical in shape.

[0009] Preferably, the positioning block is in the shape of a cylindrical rod, and the positioning block is adapted to the inner cavity of the positioning groove.

[0010] Preferably, the fixing rod is cylindrical, the first fixing hole and the second fixing hole are cylindrical, and the cross-sectional dimensions of the fixing rod are adapted to the cross-sectional dimensions of the first fixing hole and the second fixing hole, respectively.

[0011] Preferably, one end of the fixing rod has a second cavity, which is cylindrical in shape.

[0012] Preferably, the inner wall of the second cavity is provided with threads, and a second cap is threadedly connected to the inner wall of the second cavity, with a disassembly rod fixedly installed at one end of the second cap.

[0013] Preferably, the fixing ring has a disassembly hole, and the cross-sectional shape of the disassembly hole is adapted to the cross-sectional shape of the disassembly rod.

[0014] Compared with the prior art, this utility model provides a zirconium sphere with a porous structure, which has the following beneficial effects:

[0015] 1. This utility model, by setting up a splicing mechanism, designs the zirconium ball into a three-part decomposable structure, which is convenient for splicing, installation and maintenance. When one part is damaged, it can be replaced separately without the need for overall scrapping, which significantly reduces resource waste and maintenance costs. This design not only improves the efficiency and economy of zirconium ball use, but also conforms to the concept of sustainable development and is suitable for application scenarios that require frequent maintenance or high-cost materials.

[0016] 2. This utility model, by setting up a cleaning mechanism, can efficiently remove impurities or blockages accumulated in the through holes on the surface of the zirconium ball, ensuring that the pores are unobstructed. It is particularly suitable for applications such as filtration and catalysis that require high pore cleanliness, providing a reliable guarantee for subsequent use.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a zirconium sphere with a porous structure proposed in this utility model.

[0019] Figure 2 This is a side view of the overall structure of a zirconium sphere with a porous structure proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the central block of a zirconium sphere with a porous structure proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of a groove in a zirconium sphere with a porous structure proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of a fixing block for a zirconium ball with a porous structure proposed in this utility model;

[0023] Figure 6 This is a schematic diagram of a fixing rod for a zirconium ball with a porous structure proposed in this utility model;

[0024] Figure 7 This is a schematic diagram of a fixing ring for a zirconium ball with a porous structure proposed in this utility model;

[0025] Figure 8 This is a partial cross-sectional view of a fixing rod for a zirconium ball with a porous structure proposed in this utility model;

[0026] Figure 9 This is a schematic diagram of a disassembly rod for a zirconium ball with a porous structure proposed in this utility model;

[0027] Figure 10 This is a schematic diagram of a brush with a porous zirconium ball as proposed in this utility model.

[0028] In the diagram: 1. Center block; 2. Assembly component; 21. Groove; 22. Limiting ring; 23. Positioning groove; 24. First fixing hole; 25. Second fixing hole; 26. Positioning block; 27. Fixing rod; 28. Fixing ring; 29. ​​Disassembly hole; 210. Second cap; 211. Second cavity; 212. Disassembly rod; 3. Cleaning component; 31. First cap; 32. Brush; 33. First cavity; 34. Column; 4. Side block; 5. Through hole. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example:

[0031] Please see Figure 1 - Figure 10This embodiment of a zirconium sphere with a porous structure includes a central block 1, with side blocks 4 inserted on both sides of the central block 1. A splicing mechanism is provided on the central block 1, and a cleaning mechanism is provided inside the splicing mechanism. The splicing mechanism includes a splicing component 2, which includes a first fixing hole 24. The first fixing hole 24 is opened on the central block 1. Positioning grooves 23 are opened on both sides of the central block 1. A positioning block 26 is installed on one side of the side block 4, and a groove 21 is opened on the other side of the side block 4. A second fixing hole 25 is opened on the inner wall of the groove 21. One end of the second fixing hole 25 is connected to the first fixing hole 24. A fixing rod 27 is inserted into the inner wall of the second fixing hole 25 and the first fixing hole 24. A limit ring 22 is fixedly installed on one end of the fixing rod 27, and a thread is provided on the other end of the fixing rod 27. A fixing ring 28 is threaded to the other end of the fixing rod 27.

[0032] Both the center block 1 and the side block 4 have through holes 5, which are cylindrical in shape.

[0033] The positioning block 26 is a cylindrical rod, and the positioning block 26 is adapted to the inner cavity of the positioning groove 23.

[0034] The fixing rod 27 is cylindrical, and the first fixing hole 24 and the second fixing hole 25 are cylindrical holes. The cross-sectional dimensions of the fixing rod 27 are adapted to the cross-sectional dimensions of the first fixing hole 24 and the second fixing hole 25, respectively.

[0035] A second cavity 211 is provided at one end of the fixing rod 27. The second cavity 211 is cylindrical.

[0036] The inner wall of the second cavity 211 is provided with threads, and the inner wall of the second cavity 211 is threadedly connected to a second cap 210. A disassembly rod 212 is fixedly installed at one end of the second cap 210.

[0037] The fixing ring 28 has a disassembly hole 29, and the cross-sectional shape of the disassembly hole 29 is adapted to the cross-sectional shape of the disassembly rod 212.

[0038] When assembling the zircon spheres, first, install the side blocks 4 on both sides of the center block 1 by inserting and positioning them through the positioning grooves 23 and positioning blocks 26. Then, pass the fixing rod 27 through the first fixing hole 24 and the second fixing hole 25. At this time, one end of the fixing rod 27 with the limit ring 22 is in the groove 21 of one side block 4, while the other end of the fixing rod 27 is in the groove 21 of the other side block 4. Then, rotate the second cap 210 to remove it from the second cavity 211. Then, thread the fixing ring 28 to the other end of the fixing rod 27. The disassembly rod 212 is inserted into the disassembly hole 29 and driven to rotate by the second cap 210. When the disassembly rod 212 rotates, it will drive the fixing ring 28 to rotate through the disassembly hole 29, so as to facilitate the threaded connection of the fixing ring 28 to the fixing rod 27 until the fixing ring 28 is rotated into the inner wall of the groove 21 and tightly attached to the inner wall of the groove 21. With the above settings, it is easy to realize the splicing of zirconium balls. When a part of the zirconium ball is damaged, it can be disassembled and replaced, avoiding the scrapping of the whole ball and saving resources.

[0039] The cleaning mechanism includes a cleaning component 3, which includes a first cavity 33. The first cavity 33 is opened at one end of the fixed rod 27. The inner wall of the first cavity 33 is provided with threads. One end of the first cavity 33 is threadedly connected to a first cap 31. One end of the first cap 31 is provided with a column 34. A brush 32 is fixedly installed on the column 34.

[0040] When the through hole 5 on the surface of the zirconium ball needs to be cleaned, rotate the first cap 31 to remove the first cap 31 from the first cavity 33. Then, hold the first cap 31 and insert the column 34 into the through hole 5. Use the brush 32 on the surface of the column 34 to clean the through hole 5, which facilitates the cleaning of the zirconium ball.

[0041] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A zirconium sphere with a porous structure comprising a central block (1), characterized in that: The center block (1) is inserted with the side block (4) on both sides, the center block (1) is provided with a splicing mechanism, and the splicing mechanism is provided with a cleaning mechanism; The splicing mechanism comprises a splicing assembly (2), the splicing assembly (2) comprises a first fixing hole (24), the first fixing hole (24) is arranged on the center block (1), both sides of the center block (1) are provided with a positioning groove (23), one side of the side block (4) is provided with a positioning block (26), the other side of the side block (4) is provided with a groove (21), the inner wall of the groove (21) is provided with a second fixing hole (25), one end of the second fixing hole (25) is communicated with the first fixing hole (24), the inner wall of the second fixing hole (25) and the first fixing hole (24) is inserted with a fixing rod (27), one end of the fixing rod (27) is fixedly installed with a limiting ring (22), the other end of the fixing rod (27) is provided with a thread, and the other end of the fixing rod (27) is screwed with a fixing ring (28). The cleaning mechanism comprises a cleaning assembly (3), the cleaning assembly (3) comprises a first cavity (33), the first cavity (33) is arranged at one end of the fixing rod (27), the inner wall of the first cavity (33) is provided with a thread, one end of the first cavity (33) is screwed with a first cap (31), one end of the first cap (31) is provided with a stand column (34), and the stand column (34) is fixedly installed with a brush (32).

2. The zirconium sphere with porous structure according to claim 1, characterized in that: The center block (1) and the side block (4) are both provided with a through hole (5), and the through hole (5) is a cylindrical hole.

3. The zirconium sphere with porous structure according to claim 1, characterized in that: The positioning block (26) is a cylindrical rod, and the positioning block (26) is matched with the inner cavity of the positioning groove (23).

4. The zirconium sphere with porous structure according to claim 1, characterized in that: The fixing rod (27) is a cylindrical rod, the first fixing hole (24) and the second fixing hole (25) are cylindrical holes, and the cross-sectional size of the fixing rod (27) is matched with the cross-sectional size of the first fixing hole (24) and the second fixing hole (25) respectively.

5. The zirconium sphere with porous structure according to claim 1, wherein: One end of the fixing rod (27) is provided with a second cavity (211), and the second cavity (211) is a cylindrical cavity.

6. A zirconium sphere with a porous structure according to claim 5, characterized in that: The inner wall of the second cavity (211) is provided with a thread, and the inner wall of the second cavity (211) is screwed with a second cap (210), and one end of the second cap (210) is fixedly installed with a dismounting rod (212).

7. A zirconium sphere with a porous structure according to claim 6, characterized in that: The fixing ring (28) is provided with a dismounting hole (29), and the cross-sectional shape of the dismounting hole (29) is matched with the cross-sectional shape of the dismounting rod (212).