Chip removing and cleaning device for sensor shell machining
By designing an automatic flip-up sensor housing processing chip removal and cleaning device, the problem of blind spots in cleaning was solved, achieving efficient cleaning and water resource recycling, thus improving cleaning efficiency and environmental friendliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-17
AI Technical Summary
Existing sensor housing processing equipment cannot achieve automatic flipping, resulting in blind spots in cleaning and affecting the comprehensiveness and thoroughness of cleaning.
A chip removal and cleaning device was designed, comprising a support base, a fixed cleaning chamber, a cleaning mechanism, and a circulation mechanism. The device uses a cylinder to drive a telescopic column to move a support sliding block and a rotating connecting plate, thereby achieving automatic flipping of the sensor body. Combined with the cleaning methods of the cleaning brush roller and nozzle, the device also utilizes an activated carbon filter plate for water recycling.
The system enables automated flipping and cleaning of the sensor housing, improving cleaning efficiency and saving water resources and reducing environmental pollution by recycling the cleaning fluid.
Smart Images

Figure CN223996772U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sensor housing technology, and in particular to a chip removal and cleaning device for sensor housing processing. Background Technology
[0002] A sensor is a device that can detect changes in physical, chemical, and biological quantities and convert them into measurable electrical signals. Its main function is to monitor the state of the environment and objects and respond accordingly. Sensors are widely used in various fields, such as industry, medicine, smart homes, and automation control. A chip removal and cleaning device is used to remove metal shavings, debris, impurities, and other substances generated during production and processing. It is commonly used in the processing industry, especially in machining, metal cutting, casting, and forging processes, to ensure clean workpiece surfaces, guarantee processing quality, and prevent damage to cutting tools.
[0003] In the prior art, chip removal and cleaning devices for some sensor housing processing typically include a high-pressure jet system, a vibration and brushing device, and a dust collection system. These devices use high-pressure jet cleaning fluid to impact and remove metal chips and debris generated during processing. The vibration device can loosen the debris through vibration, thereby accelerating the cleaning process. The dust collection system is responsible for sucking away loose particles to ensure a clean processing environment.
[0004] However, in practical use, some sensor housing cleaning devices adopt static cleaning methods, which cannot achieve automatic flipping during the cleaning process, resulting in cleaning blind spots and affecting the comprehensiveness and thoroughness of cleaning. In order to address the above problems, a chip removal and cleaning device for sensor housing processing is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a chip removal and cleaning device for sensor housing processing, which aims to improve the problem that some devices in the prior art cannot be self-rotating.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A chip removal and cleaning device for sensor housing processing includes a support base, a fixed cleaning chamber fixedly connected to the top of the support base, a cleaning mechanism fixedly connected inside the fixed cleaning chamber, a fixed water storage tank fixedly connected to the top of the support base, and a circulation mechanism fixedly connected to the outside of the fixed water storage tank.
[0008] The cleaning mechanism includes two fixed support plates, which are externally fixedly connected to the left and right sides of the interior of the fixed cleaning chamber. Two fixed limiting posts are fixedly connected to the side of the two fixed support plates that is close to each other, i.e., the side away from the fixed support plates. A driving assembly is fixedly connected to the outside of one of the fixed support plates. Multiple supporting sliding blocks are slidably connected to the outside of the two fixed limiting posts. A rotating connecting post is rotatably connected to the top of the supporting sliding block. An L-shaped flip plate is fixedly connected to the top of the rotating connecting post. A fixed connecting post is fixedly connected to the outside of the L-shaped flip plate. Limiting assemblies are slidably connected to the outside of the two fixed limiting posts.
[0009] As a further description of the above technical solution:
[0010] The circulation mechanism includes two air pumps, which are fixedly connected to the outside of the fixed water storage tank. The drive end of the air pump is fixedly connected to a transport connection pipe, and a fixed water storage pipe is fixedly connected to the outside of the transport connection pipe. Multiple cleaning nozzles are fixedly connected to the bottom of the fixed water storage pipe, and a filter assembly is fixedly connected to the inside of the fixed water storage tank.
[0011] As a further description of the above technical solution:
[0012] The drive assembly includes a waterproof protective shell, the exterior of which is fixedly connected to the exterior of one of the fixed support plates. A cylinder is fixedly connected inside the waterproof protective shell, and a connecting telescopic column is fixedly connected to the drive end of the cylinder. The exterior of the connecting telescopic column is fixedly connected to the exterior of the L-shaped flip plate.
[0013] As a further description of the above technical solution:
[0014] The limiting assembly includes multiple fixed connecting plates, the interior of which is slidably connected to the exterior of the two fixed limiting posts, the exterior of which is fixedly connected to the exterior of the waterproof protective shell, and the top of which is rotatably connected to a rotating connecting plate.
[0015] As a further description of the above technical solution:
[0016] The filtration assembly includes a fixed filter plate, the outside of which is fixedly connected to the inside of the fixed water storage tank, and an activated carbon filter plate is fixedly connected to the inside of the fixed water storage tank.
[0017] As a further description of the above technical solution:
[0018] A sensor body is placed inside the fixed cleaning chamber, and the sensor body is slidably connected to the outside of the L-shaped flip plate.
[0019] As a further description of the above technical solution:
[0020] Multiple cleaning brush rollers are rotatably connected inside the fixed cleaning chamber, and the cleaning brush rollers are slidably connected to the top of the sensor body.
[0021] As a further description of the above technical solution:
[0022] The other end of the rotating connecting plate is rotatably connected to the outside of the fixed connecting column, and the outside of the rotating connecting plate is slidably connected to the outside of the L-shaped flip plate.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, the connecting telescopic column is moved back and forth by starting the cylinder, so that the supporting sliding block slides on the outside of the fixed limiting column. Since the supporting sliding block and the fixed connecting plate are connected by rotating connecting plate, the supporting sliding block slides and the rotating connecting plate rotates under the action of force, which drives the internal fixed connecting column to rotate, so that the sensor body on the conveyor belt flips 90 degrees, thereby realizing the automation of cleaning and flipping and improving the working efficiency of the device.
[0025] 2. In this utility model, the clean water inside the fixed water storage tank is transported to the fixed water storage pipe by starting the air pump, and then transmitted to multiple cleaning nozzles at the bottom through the fixed water storage pipe to rinse the sensor body. The rinsed water droplets fall into the fixed water storage tank and are filtered by the fixed filter plate and activated carbon filter plate to achieve secondary recycling of clean water and save water resources. Attached Figure Description
[0026] Figure 1 This is a three-dimensional schematic diagram of a chip removal and cleaning device for sensor housing processing proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the structure of an L-shaped flip plate of a chip removal and cleaning device for sensor housing processing proposed in this utility model;
[0028] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0029] Figure 4 This is a schematic diagram of the supporting sliding block of a chip removal and cleaning device for sensor housing processing proposed in this utility model.
[0030] Legend:
[0031] 1. Support base; 2. Fixed cleaning chamber; 3. Sensor body; 4. Fixed support plate; 5. Fixed limiting post; 6. Waterproof protective shell; 7. Cylinder; 8. Connecting telescopic post; 9. Support sliding block; 10. Fixed filter plate; 11. Rotating connecting post; 12. L-shaped flip plate; 13. Fixed connecting post; 14. Fixed connecting plate; 15. Activated carbon filter plate; 16. Rotating connecting plate; 17. Cleaning brush roller; 18. Fixed water storage tank; 19. Air pump; 20. Transport connecting pipe; 21. Fixed water storage pipe; 22. Cleaning nozzle. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Reference Figures 1 to 3This utility model provides an embodiment of a chip removal and cleaning device for sensor housing processing, comprising a support base 1. The support base 1 is generally rectangular in shape, providing a solid support foundation for the entire cleaning device and ensuring that the device will not shake or shift during operation. The support base 1 is placed on a stable ground and fixed to the support surface by anchor bolts and other connecting parts. A fixed cleaning cavity 2 is fixedly connected to the top of the support base 1. The fixed cleaning cavity 2 is used to accommodate the sensor body 3 and cleaning mechanism and other components, providing a relatively enclosed space for cleaning work. The sensor body 3 is placed inside the fixed cleaning cavity 2, and the sensor body 3 is slidably connected to the outside of an L-shaped flip plate 12. A cleaning mechanism is fixedly connected inside the fixed cleaning cavity 2. The cleaning mechanism includes two fixed support plates 4, which are rectangular in shape, used to provide support for the fixed limiting post 5, and one of them provides support for the waterproof protective shell 6. The two fixed support plates 4 are fixedly connected to the left and right sides inside the fixed cleaning cavity 2. On one side, two fixed limiting posts 5 are fixedly connected to the side of the two fixed support plates 4 that is close to each other, i.e. the side away from the fixed support plate 4. The fixed limiting posts 5 are cylindrical and are used to support and guide the sliding movement of the support sliding block 9, so as to ensure the stability and accuracy of the cleaning mechanism support sliding block 9 and fixed connecting plate 14 during the operation. A drive assembly is fixedly connected to the outside of one of the fixed support plates 4. The drive assembly includes a waterproof protective shell 6. The waterproof protective shell 6 is rectangular and can effectively prevent the cleaning liquid from entering the interior and protect the electrical components of the drive assembly. The waterproof protective shell 6 is fixedly connected to the outside of one of the fixed support plates 4. A cylinder 7 is fixedly connected to the inside of the waterproof protective shell 6. A connecting telescopic column 8 is fixedly connected to the drive end of the cylinder 7. When the cylinder 7 works, the drive end drives the connecting telescopic column 8 to make linear telescopic movement. By controlling the air intake and exhaust of the cylinder 7, the extension stroke and speed of the connecting telescopic column 8 can be precisely controlled. The connecting telescopic column 8 is fixedly connected to the outside of the L-shaped flip plate 12.
[0034] Multiple supporting sliding blocks 9 are slidably connected to the outside of the two fixed limiting posts 5. The supporting sliding blocks 9 are cuboid in shape and can slide linearly along the axial direction of the fixed limiting posts 5 outside of them. A rotating connecting post 11 is rotatably connected to the top of each supporting sliding block 9. The rotating connecting post 11 is cylindrical and transmits the force of the supporting sliding block 9's movement to the L-shaped flip plate 12. The top of the rotating connecting post 11 is fixedly connected to the L-shaped flip plate 12, which supports the sensor body 3 and, under the action of the driving assembly, drives the sensor body 3 to flip within the fixed cleaning chamber 2, ensuring that all surfaces of the sensor body 3 are thoroughly cleaned. A fixed connecting post 13 is fixedly connected to the outside of the L-shaped flip plate 12. The fixed connecting post 13 is cylindrical and connects the L-shaped flip plate 12 to the limiting assembly. A limiting assembly is slidably connected to the outside of the two fixed limiting posts 5. The limiting assembly includes multiple fixed connecting plates 14, which are rectangular plates and restrict the rotation of the connecting plates. The movement trajectory of 16 is as follows: the inside of the fixed connecting plate 14 is slidably connected to the outside of the two fixed limiting posts 5, and the outside of the fixed connecting plate 14 is fixedly connected to the outside of the waterproof protective shell 6. The top of the fixed connecting plate 14 is rotatably connected to the rotating connecting plate 16, which is long and narrow. Under the restriction of the fixed connecting plate 14, the force supporting the sliding block 9 is converted into rotational force, which is transmitted through the fixed connecting post 13 to make the L-shaped flip plate 12 flip. The other end of the rotating connecting plate 16 is rotatably connected to the outside of the fixed connecting post 13, and the outside of the rotating connecting plate 16 is slidably connected to the outside of the L-shaped flip plate 12. The inside of the fixed cleaning chamber 2 is rotatably connected to multiple cleaning brush rollers 17. The outside of the cleaning brush rollers 17 contacts the top of the sensor body 3. During the rotation, the top of the sensor body 3 is brushed. With the help of cleaning fluid, the cleaning effect is improved. The cleaning brush rollers 17 are cylindrical, and the outside of the cleaning brush rollers 17 is slidably connected to the top of the sensor body 3.
[0035] Reference Figure 1 , Figure 3 and Figure 4A fixed water storage tank 18 is fixedly connected to the top of the support base 1. The fixed water storage tank 18 is rectangular in shape and is used to store cleaning fluid, providing a continuous water source for cleaning operations. A circulation mechanism is fixedly connected to the outside of the fixed water storage tank 18. The circulation mechanism includes two air pumps 19, which are fixedly connected to the outside of the fixed water storage tank 18. A transport connection pipe 20 is fixedly connected to the drive end of the air pump 19. The transport connection pipe 20 is cylindrical and transports the cleaning fluid inside the fixed water storage tank 18 to the fixed water storage pipe 21 through the drive of the air pump 19. The water transported by the transport connection pipe 20 is temporarily stored. A fixed water storage pipe 21 is fixedly connected to the outside of the transport connection pipe 20. Multiple cleaning nozzles 22 are fixedly connected to the bottom of the fixed water storage pipe 21. 2. The cleaning solution is evenly distributed at the bottom of the fixed water storage pipe 21. The cleaning solution in the fixed water storage pipe 21 is sprayed onto the sensor body 3 at a certain pressure and angle to thoroughly rinse the sensor body 3 and further improve the cleaning effect. A filter assembly is fixedly connected inside the fixed water storage tank 18. The filter assembly includes a fixed filter plate 10. The surface of the fixed filter plate 10 has many small holes for filtering larger particles and debris in the cleaning solution. The fixed filter plate 10 is fixedly connected to the inside of the fixed water storage tank 18. An activated carbon filter plate 15 is fixedly connected inside the fixed water storage tank 18. The activated carbon filter plate 15 is rectangular and is used to adsorb small particles, impurities, and odors in the cleaning solution, thereby improving the cleanliness of the cleaning solution and enabling the cleaning solution to be recycled, thus saving water resources.
[0036] Working principle: First, the operator places the sensor body 3 in the fixed cleaning chamber 2. The sensor body 3 is then conveyed by the conveyor belt inside the fixed cleaning chamber 2. After the device is started, the cylinder 7 is activated, which drives the connecting telescopic column 8 to move back and forth in a linear motion through its internal drive end. The force is transmitted to the supporting sliding block 9, causing the supporting sliding block 9 to slide on the fixed limiting column 5. Since the fixed connecting plate 14 is fixed, the rotating connecting plate 16 and the fixed connecting column 13 work together to rotate the rotating connecting column 11 on the supporting sliding block 9. As a result, the L-shaped flipping plate 12 drives the sensor body 3 to flip, ensuring that all surfaces of the sensor body are cleaned evenly.
[0037] Subsequently, the air pump 19 starts working, transporting the clean water in the fixed water storage tank 18 to the fixed water storage pipe 21 through the transport connection pipe 20. At the bottom of the fixed water storage pipe 21, multiple cleaning nozzles 22 spray the cleaning fluid at a certain pressure and angle to thoroughly rinse the sensor body 3. At the same time, the internal cleaning brush roller 17 also rotates to physically brush the top of the sensor body to improve the cleaning effect. The wastewater after cleaning will fall back into the fixed water storage tank 18. During this process, the fixed filter plate 10 and the activated carbon filter plate 15 filter and purify the wastewater, so that the cleaning fluid can be recycled, thereby saving water resources and reducing environmental pollution.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A chip removal cleaning device for sensor housing machining, comprising a support base (1), characterized in that: The top of the support base (1) is fixedly connected with a fixed cleaning cavity (2), the inside of the fixed cleaning cavity (2) is fixedly connected with a cleaning mechanism, the top of the support base (1) is fixedly connected with a fixed water storage pool (18), and the outside of the fixed water storage pool (18) is fixedly connected with a circulating mechanism. The cleaning mechanism comprises two fixed support plates (4), the outside of the two fixed support plates (4) is fixedly connected to the inside of the fixed cleaning cavity (2) left and right, the side close to the two fixed support plates (4) is fixedly connected with two fixed limiting columns (5), one of the two fixed limiting columns (5) is fixedly connected with a driving assembly, the outside of the two fixed limiting columns (5) is slidably connected with a plurality of supporting sliding blocks (9), the top of the supporting sliding block (9) is rotatably connected with a rotating connecting column (11), the top of the rotating connecting column (11) is fixedly connected with an L-shaped turnover plate (12), the outside of the L-shaped turnover plate (12) is fixedly connected with a fixed connecting column (13), and the outside of the two fixed limiting columns (5) is slidably connected with a limiting assembly.
2. A chip removal and cleaning device for machining of sensor housings according to claim 1, characterized in that The circulating mechanism comprises two air pumps (19), the outside of the air pump (19) is fixedly connected to the outside of the fixed water storage pool (18), the driving end of the air pump (19) is fixedly connected with a conveying connecting pipe (20), the outside of the conveying connecting pipe (20) is fixedly connected with a fixed water storage pipe (21), the bottom of the fixed water storage pipe (21) is fixedly connected with a plurality of cleaning nozzles (22), and the inside of the fixed water storage pool (18) is fixedly connected with a filtering assembly.
3. A chip removal and cleaning device for machining of sensor housings according to claim 1, characterized in that: The driving assembly comprises a waterproof protective shell (6), the outside of the waterproof protective shell (6) is fixedly connected to the outside of one of the fixed support plates (4), the inside of the waterproof protective shell (6) is fixedly connected with an air cylinder (7), the driving end of the air cylinder (7) is fixedly connected with a connecting telescopic column (8), and the outside of the connecting telescopic column (8) is fixedly connected to the outside of the L-shaped turnover plate (12).
4. A chip removal and cleaning device for machining of sensor housings according to claim 3, characterized in that The limiting assembly comprises a plurality of fixed connecting plates (14), the inside of the fixed connecting plate (14) is slidably connected to the outside of the two fixed limiting columns (5), the outside of the fixed connecting plate (14) is fixedly connected to the outside of the waterproof protective shell (6), and the top of the fixed connecting plate (14) is rotatably connected with a rotating connecting plate (16).
5. A chip removal and cleaning device for sensor housing machining according to claim 2, characterized in that: The filtering assembly comprises a fixed filtering plate (10), the outside of the fixed filtering plate (10) is fixedly connected to the inside of the fixed water storage pool (18), and the inside of the fixed water storage pool (18) is fixedly connected with an activated carbon filtering plate (15).
6. A chip removal and cleaning device for sensor housing machining according to claim 1, characterized in that: The inside of the fixed cleaning cavity (2) is provided with a sensor body (3), and the outside of the sensor body (3) is slidably connected to the outside of the L-shaped turnover plate (12).
7. A chip removal and cleaning device for sensor housing machining according to claim 6, characterized in that: The inside of the fixed cleaning cavity (2) is rotatably connected with a plurality of cleaning brush rollers (17), and the outside of the cleaning brush roller (17) is slidably connected to the top of the sensor body (3).
8. A chip removal and cleaning device for sensor housing machining according to claim 4, characterized in that: The other end of the rotating connecting plate (16) is rotatably connected to the outside of the fixed connecting column (13), and the outside of the rotating connecting plate (16) is slidably connected to the outside of the L-shaped turnover plate (12).