Rotation support overhauling device of heading machine

By designing a reciprocating and counter-rotating turntable device to drive the vibration of the inner and outer rings of the slewing bearing, the problem of the slewing bearing of the tunneling machine being difficult to rotate due to rust and hardening was solved, thus achieving the effect of simplifying maintenance operations and improving production efficiency.

CN223996843UActive Publication Date: 2026-03-17SHANDONG LUQIAO GROUP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing slewing bearings of tunneling machines are prone to rusting and hardening due to the mixture of groundwater and coal dust during use. After being out of use for a long time, they are difficult to rotate and require manual prying and knocking, which is complicated and laborious and affects production efficiency.

Method used

The design utilizes two reciprocating rotating discs to drive the inner and outer rings of a rotary support to vibrate. The support rod and threaded structure loosen and dislodge dust and impurities, which are then collected by a collection disc, simplifying the operation process.

Benefits of technology

It achieves efficient vibration loosening of the inner and outer rings of the slewing bearing, simplifies the maintenance process, improves the safety and convenience of operation, and reduces the complexity and time of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a roadheader rotation support overhauling device which comprises a base, a sliding groove is formed in the base, supports which are oppositely arranged are arranged on the sliding groove in a sliding mode, a rotating disc with the axis extending in the axial direction of the sliding groove is arranged on the supports in a rotating mode, and the rotating disc is located on the opposite sides of the supports. A plurality of supporting rods with axes extending in the axial direction of the rotary discs are arranged on the rotary discs, the supporting rods are located on the opposite sides of the rotary discs, and the supporting rods on the two rotary discs are matched with screw holes in the inner ring and the outer ring of the rotary support respectively. The inner ring and the outer ring of the rotary support are driven by the two rotary discs which rotate reversely in a reciprocating mode to rotate reversely in a reciprocating mode, so that the rotary support vibrates, dust and impurities hardened in the rotary support loosen and fall off, and the device is simple, efficient, safe and reliable.
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Description

Technical Field

[0001] This utility model relates to the field of slewing bearing maintenance technology, and in particular to a slewing bearing maintenance device for tunneling machines. Background Technology

[0002] The slewing bearing of a tunneling machine, also known as a turntable bearing, slewing bearing, or rotary bearing, is a large bearing capable of withstanding comprehensive loads. It mainly consists of inner and outer rings and rolling elements. The outer ring is connected to the machine body of the tunneling machine through a threaded hole on the outer ring, and the inner ring is connected to the turntable of the tunneling machine through a threaded hole on the inner ring. The cutting part of the tunneling machine is installed on the turntable, allowing the cutting part to be adjusted in the horizontal direction.

[0003] During the use of tunneling machines, groundwater and coal dust can enter the slewing bearing through gaps. Water can cause the slewing bearing to rust, and the water can mix with the lubricating oil and harden together with the coal dust. If the equipment is not used for a long time, the slewing bearing will often become unable to rotate. It is necessary to soak it in kerosene for a long time, and then several workers have to use crowbars to pry it and hammer it to vibrate it. Only after repeated operations can the slewing bearing be moved and rotated again. The operation process is time-consuming and labor-intensive, which seriously affects production efficiency.

[0004] Therefore, a convenient maintenance device for the slewing bearing of a tunneling machine is needed. Utility Model Content

[0005] This utility model addresses the shortcomings of existing technologies by providing a tunneling machine slewing support maintenance device that uses two reciprocating and counter-rotating turntables to drive the inner and outer rings of the slewing support to reciprocate and counter-rotate, thereby causing the slewing support to vibrate and loosen and dislodge the dust and impurities that have accumulated inside the slewing support. This device is simple, efficient, safe, reliable, and easy to operate.

[0006] This utility model is achieved through the following technical solution: a maintenance device for a tunneling machine's slewing bearing is provided, including a base, a sliding groove on the base, a support mounted on the sliding groove, and a turntable with its axis extending axially along the sliding groove on the support, the turntable being located on the opposite side of the support; the turntable is provided with several support rods with their axes extending axially along the turntable, the support rods being located on the opposite side of the turntable, and the support rods on the two turntables are respectively adapted to the screw holes on the inner and outer rings of the slewing bearing; the two turntables, which rotate in opposite directions, drive the inner and outer rings of the slewing bearing to rotate in opposite directions, thereby causing the slewing bearing to vibrate, which in turn loosens and removes the dust and impurities that have hardened inside the slewing bearing.

[0007] As an optimization, a slide bar extending radially along the turntable is fixed to the turntable, and a slider is slidably mounted on the slide bar, with a support rod located on the slider; the position of the support rod can be easily adjusted according to the size of the slewing bearing through the slide bar and slider.

[0008] As an optimization, adjacent sliders are connected by telescopic rods, and the distance between each slider and the axis of the turntable is equal; the telescopic rods provide support for the sliders to prevent deformation of the rods.

[0009] As an optimization, the end of the slide bar furthest from the turntable is connected sequentially by a retaining ring; the retaining ring provides support to the slide bar to prevent deformation.

[0010] As an optimization, the support rod is mounted on a turntable, and the support rods on the two turntables are respectively provided with threads that are compatible with the corresponding screw holes; the threads are used to make the support rod and the screw holes compatible, thus preventing wear of the screw holes.

[0011] As an optimization, a collection tray is provided on the base, which is located directly below the slewing support, and the angle formed by the axis of the collection tray and the horizontal plane is less than 90°; the collection tray collects dust and other impurities that fall off the slewing support.

[0012] The beneficial effects of this utility model are as follows: the two reciprocating rotating discs drive the inner and outer rings of the slewing support to reciprocate in opposite directions, thereby causing the slewing support to vibrate, which in turn loosens and dislodges the dust and impurities that have hardened inside the slewing support; the sliding rod and slider facilitate the adjustment of the position of the support rod according to the size of the slewing support; the telescopic rod provides support force to the slider to prevent deformation of the sliding rod; the fixing ring provides support force to the sliding rod to prevent deformation of the sliding rod; and the threaded connection allows the support rod and the screw hole to be matched to prevent wear of the screw hole. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of this utility model (in use).

[0015] As shown in the figure:

[0016] 1. Base, 2. Bracket, 3. Turntable, 4. Slide rod, 5. Slider, 6. Support rod, 7. Telescopic rod, 8. Fixing ring, 9. Rotary support, 10. Collection tray, 11. Drive mechanism, 101. Slide groove. Detailed Implementation

[0017] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to describe the solution.

[0018] like Figure 1 and Figure 2The present invention discloses a tunneling machine slewing support maintenance device, comprising a base 1, a sliding groove 101 on the base 1, a support 2 slidably mounted on the sliding groove 101, a turntable 3 with its axis extending axially along the sliding groove 101 on the support 2, and the turntable 3 located on the opposite side of the support 2; a plurality of support rods 6 with their axes extending axially along the turntable 3 are provided on the turntable 3, the support rods 6 being located on the opposite side of the turntable 3, and the support rods 6 on the two turntables 3 respectively being adapted to the screw holes on the inner and outer rings of the slewing support 9; the base 1 extends horizontally, and the support rods 6 are arranged evenly in sequence along the axial direction of the turntable 3; the support 2 is provided with a drive mechanism 11 for driving the turntable 3 to rotate, the drive mechanism 11 being prior art, using a motor capable of rotating in both directions.

[0019] The rotary support 9, after being soaked in kerosene, is placed between the two supports 2; the supports 2 are pushed to move toward the rotary support 9 on the slide groove 101 until the support rods 6 on the two turntables 3 respectively enter the corresponding screw holes on the inner and outer rings of the rotary support 9; the turntables 3 are rotated back and forth in opposite directions, and the turntables 3 drive the inner and outer rings of the rotary support 9 to rotate back and forth in opposite directions through the support rods 6, causing the rotary support 9 to vibrate until the dust and other impurities that have hardened inside the rotary support 9 loosen and fall off.

[0020] like Figure 1 and Figure 2 A slide bar 4 extending radially along the turntable 3 is fixedly connected to the turntable 3 shown. A slider 5 is slidably mounted on the slide bar 4, and a support rod 6 is located on the slider 5.

[0021] The rotary support 9, which has been soaked in kerosene, is placed between the two supports 2; the slider 5 is pushed, and the slider 5 drives the support rod 6 to slide on the slide rod 4 until the support rods 6 on the two turntables 3 are coaxially oriented toward the corresponding screw holes on the inner and outer rings of the rotary support 9.

[0022] like Figure 1 and Figure 2 The adjacent sliders 5 are connected by a telescopic rod 7, and the distance between each slider 5 and the axis of the turntable 3 is equal. The telescopic rod 7 includes a sleeve extending along the axial direction of the telescopic rod 7. A sleeve rod is slidably fitted inside the sleeve. The sleeve and the sleeve rod are respectively fixed to the adjacent sliders 5. A screw hole is opened on the sleeve to connect the inside and outside of the sleeve. The axis of the screw hole is perpendicular to the axis of the sleeve. A bolt that matches the screw hole on the sleeve is provided in the screw hole on the sleeve.

[0023] Push the slider 5, which causes the support rod 6 to slide on the slide rod 4. The telescopic rod 7 extends or retracts until the support rods 6 on the two turntables 3 are coaxially aligned with the corresponding screw holes on the inner and outer rings of the rotary support 9.

[0024] like Figure 1 and Figure 2 The end of the slide bar 4 away from the turntable 3 is connected in sequence via a fixing ring 8.

[0025] like Figure 1 and Figure 2 The support rod 6 shown is mounted on the turntable 3, and the support rod 6 on the two turntables 3 are respectively provided with threads that are compatible with the corresponding screw holes.

[0026] The support rods 6 on the two turntables 3 are coaxially oriented toward the corresponding screw holes on the inner and outer rings of the rotary support 9, pushing the bracket 2 to move toward the rotary support 9 on the slide groove 101 and rotating the screw. The screw is fixed to the rotary support 9 through the corresponding screw hole.

[0027] like Figure 1 and Figure 2 The base 1 shown is provided with a material collection plate 10, which is located directly below the slewing support 9, and the angle formed by the axis of the material collection plate 10 and the horizontal plane is less than 90°; the material collection plate 10 extends in the horizontal direction.

[0028] The collection tray 10 collects dust and other impurities that fall off the rotary support 9.

[0029] In actual production, the rotary support 9, after being soaked in kerosene, is placed between the two supports 2; the slider 5 is pushed, and the slider 5 drives the support rod 6 to slide on the slide rod 4, and the telescopic rod 7 extends or retracts until the support rod 6 on the two turntables 3 are coaxially aligned with the corresponding screw holes on the inner and outer rings of the rotary support 9; the support 2 is continued to be pushed to move towards the rotary support 9 on the slide groove 101, and the screw is rotated, and the screws on the two turntables 3 are fixed to the inner and outer rings of the rotary support 9 through the corresponding screw holes; the turntables 3 are rotated back and forth in opposite directions, and the turntables 3 drive the inner and outer rings of the rotary support 9 to rotate back and forth in opposite directions through the support rod 6, and the rotary support 9 vibrates until the dust and other impurities that are hardened inside the rotary support 9 are loosened and fall off; the loosened dust and other impurities fall into the collection tray 10.

[0030] Of course, the above description is not limited to the examples above. Technical features of this utility model not described can be implemented by or using existing technology, and will not be repeated here. The above embodiments and drawings are only used to illustrate the technical solution of this utility model and are not intended to limit this utility model. This utility model has been described in detail with reference to preferred embodiments. Those skilled in the art should understand that any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this utility model do not depart from the spirit of this utility model and should also fall within the protection scope of the claims of this utility model.

Claims

1. A machine turning support maintenance device, characterized by: The base (1) is provided with a sliding groove (101), and the sliding groove (101) is provided with oppositely arranged supports (2) which are slidably arranged on the sliding groove (101). The supports (2) are provided with rotary plates (3) which are arranged on the opposite sides of the supports (2) and have axes extending along the axial direction of the sliding groove (101). The rotary plates (3) are provided with a plurality of support rods (6) which are arranged on the opposite sides of the rotary plates (3) and have axes extending along the axial direction of the rotary plates (3). The support rods (6) on the two rotary plates (3) are respectively matched with the screw holes on the inner and outer rings of the rotary support (9).

2. The machine support maintenance device according to claim 1, characterized in that: The rotary plates (3) are provided with slide rods (4) which extend along the radial direction of the rotary plates (3). The slide rods (4) are provided with slide blocks (5) which are slidably arranged on the slide rods (4).

3. The machine rotary support servicing device of claim 2, wherein: The adjacent slide blocks (5) are connected by telescopic rods (7), and the distances between the slide blocks (5) and the axes of the rotary plates (3) are equal.

4. The machine rotary support maintenance device according to claim 2, characterized in that: The slide rods (4) are connected by fixing rings (8) in sequence.

5. The machine-rotating support inspection device according to claim 1, characterized by: The support rods (6) are arranged on the rotary plates (3), and the support rods (6) on the two rotary plates (3) are respectively provided with threads which are matched with the corresponding screw holes.

6. The machine-rotating support inspection device according to claim 1, characterized by: The base (1) is provided with a collecting tray (10) which is arranged directly below the rotary support (9) and has an angle smaller than 90° between the axis and the horizontal plane.