Welding neck flange liquid forging forming device

Abstract

The utility model discloses a welding neck flange liquid forging forming device which comprises a working table, a bearing mechanism is arranged at the top end of the working table, and the bearing mechanism comprises a sliding block connected with an inner cavity of a sliding groove; the sliding block is connected with the bearing plate; the multiple lower molds are connected to the top end of the bearing plate; the ejection assembly is arranged in the lower mold; and the positioning assembly is arranged in the workbench. By means of the arrangement mode that the sliding block, the bearing plate, the lower die, the ejection assembly and the positioning assembly are matched, after one lower die conducts liquid forging forming on a welding neck flange and cools the welding neck flange for a period of time, the other lower die can be directly replaced to the position below the upper die for continuous production; the formed welding neck flange can be ejected out by the ejection assembly, the welding neck flange can be conveniently taken out by subsequent workers while cooling is continued, the production efficiency of the welding neck flange is improved, and the welding neck flange mold is convenient to use.

Description

Technical Field

[0001] This utility model relates to the technical field of high neck flange production, and in particular to a high neck flange liquid forging forming device. Background Technology

[0002] High neck flanges refer to flanges with a higher neck height, which improves the rigidity and load-bearing capacity of the flange. Compared with welding flanges, high neck flanges require more welding work and consume more welding rods. They cannot withstand high temperature and high pressure, repeated bending and temperature fluctuations. However, they are easier to install on site and can omit the step of radiographic testing of the weld.

[0003] Liquid forging is also a commonly used forging method in the forging of high neck flanges. Currently, after the high neck flange is formed, it needs to be cooled for a period of time before the formed high neck flange can be taken out of the mold and the next high neck flange can be produced. This process wastes a lot of time, seriously affects the production efficiency of high neck flanges, and is quite inconvenient. Utility Model Content

[0004] The purpose of this invention is to provide a high-neck flange liquid forging forming device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-neck flange liquid forging forming device, including a worktable, a mounting frame fixedly connected to the top of the worktable, and an upper mold that can be vertically moved back and forth on the mounting frame;

[0006] The top of the workbench is provided with a support mechanism, which includes:

[0007] The slider has grooves evenly spaced at the top of the worktable, and the slider is slidably inserted into the inner cavity of the groove.

[0008] The support plate, and the slider is fixedly connected to the support plate;

[0009] The lower molds, a plurality of which are symmetrically and fixedly connected to the top of the support plate;

[0010] An ejector assembly is disposed inside the lower mold;

[0011] A positioning component, which is disposed inside the worktable, is used for multi-point positioning of the support plate.

[0012] Preferably, the ejection component includes:

[0013] The ejector plate has an ejector groove at the bottom end of the inner wall of the lower mold, and the ejector plate is slidably inserted into the inner cavity of the ejector groove.

[0014] The timing plate has a groove at the bottom end of the lower mold, and the timing plate is located inside the groove.

[0015] A connecting rod, one end of which is fixedly connected to the top plate, and the other end of which is fixedly connected to the synchronization plate;

[0016] A limiting rod, one end of which is fixedly connected to the top of the inner wall of the groove, and the other end of which is slidably inserted into the synchronous plate. The cross-section of the limiting rod is T-shaped.

[0017] A first compression spring is sleeved on the outside of the limiting rod.

[0018] Preferably, one end of the first compression spring is fixedly connected to the synchronization plate, and the other end of the first compression spring is fixedly connected to the top of the inner wall of the groove.

[0019] Preferably, the ejection component further includes:

[0020] An extrusion rod, one end of which is fixedly connected to a timing plate, and the other end of which is slidably inserted into a bearing plate;

[0021] An extrusion plate is symmetrically arranged at the top of the workbench, with an inclined surface on one side of the extrusion plate, and the extrusion plate cooperates with the extrusion rod.

[0022] Preferably, the positioning component includes:

[0023] The workbench has a sliding groove at its top, and the sliding plate is slidably inserted into the inner cavity of the sliding groove. The cross-section of the sliding plate is T-shaped.

[0024] The positioning rod has multiple positioning holes on the outer wall of the bearing plate. One end of the positioning rod is fixedly connected to a sliding plate, and the other end of the positioning rod is slidably inserted into the inner cavity of the positioning hole.

[0025] The second compression spring is located inside the sliding groove.

[0026] Preferably, one end of the second compression spring is fixedly connected to the slide plate, and the other end of the second compression spring is fixedly connected to the inner wall of the sliding groove.

[0027] The technical effects and advantages of this utility model are as follows:

[0028] This invention utilizes a combination of a slider, a support plate, a lower die, an ejector assembly, and a positioning assembly. By setting multiple lower dies on the support plate, one lower die can be directly replaced with another lower die after the high neck flange has been liquid forged and cooled for a period of time, and then placed below the upper die to continue production. The formed high neck flange is then ejected by the ejector assembly, and while it continues to cool, it is also convenient for subsequent workers to remove it, thus accelerating the production efficiency of high neck flanges and making them easier to use. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0030] Figure 2 This is a schematic diagram of the overall front internal structure of this utility model.

[0031] Figure 3 This is a schematic diagram of the internal structure of the ejector component of this utility model.

[0032] Figure 4 This is a schematic diagram of the overall side internal structure of this utility model.

[0033] Figure 5 This is a schematic diagram of the positioning component of this utility model.

[0034] In the diagram: 1. Workbench; 2. Mounting frame; 3. Upper mold; 4. Bearing mechanism; 41. Slider; 42. Bearing plate; 43. Lower mold; 44. Ejection assembly; 441. Ejection plate; 442. Synchronization plate; 443. Connecting rod; 444. Limiting rod; 445. First compression spring; 446. Extrusion rod; 447. Extrusion plate; 45. Positioning assembly; 451. Slide plate; 452. Positioning rod; 453. Second compression spring. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] This utility model provides, for example Figure 1-5 The high-neck flange liquid forging forming device shown includes a worktable 1, a mounting frame 2 fixedly connected to the top of the worktable 1, and an upper mold 3 that can be vertically moved back and forth on the mounting frame 2.

[0037] Furthermore, a bearing mechanism 4 is provided at the top of the workbench 1. The bearing mechanism 4 includes: a slider 41, a bearing plate 42, a lower die 43, an ejection assembly 44, and a positioning assembly 45. The top of the workbench 1 is provided with equidistant grooves, and the slider 41 is slidably inserted into the inner cavity of the groove. The slider 41 is fixedly connected to the bearing plate 42. Multiple lower dies 43 are symmetrically fixedly connected to the top of the bearing plate 42. The ejection assembly 44 is located inside the lower die 43. The positioning assembly 45 is located inside the workbench 1 and is used to position the bearing plate 42 at multiple points. By setting multiple lower dies 43 on the bearing plate 42, after one lower die 43 has been liquid forged and cooled for a period of time, another lower die 43 can be directly replaced to the bottom of the upper die 3 to continue production. The formed high neck flange will be ejected by the ejection assembly 44. While continuing to cool, it is also convenient for subsequent workers to remove it, which speeds up the production efficiency of the high neck flange and makes it easy to use.

[0038] Specifically, the ejector assembly 44 includes: an ejector plate 441, a synchronization plate 442, a connecting rod 443, a limiting rod 444, a first compression spring 445, a pressing rod 446, and a pressing plate 447. An ejector groove is formed at the bottom end of the inner wall of the lower mold 43, and the ejector plate 441 is slidably inserted into the inner cavity of the ejector groove. A groove is formed at the bottom end of the lower mold 43, and the synchronization plate 442 is located inside the groove. One end of the connecting rod 443 is fixedly connected to the ejector plate 441, and the other end of the connecting rod 443 is fixedly connected to the synchronization plate 442. One end of the limiting rod 444 is fixedly connected to the top end of the inner wall of the groove. The other end is slidably connected to the synchronous plate 442, and the cross section of the limiting rod 444 is T-shaped; the first compression spring 445 is sleeved on the outside of the limiting rod 444, one end of the first compression spring 445 is fixedly connected to the synchronous plate 442, and the other end of the first compression spring 445 is fixedly connected to the top of the inner wall of the groove. The first compression spring 445 is always in a compressed state, so that the synchronous plate 442 can provide a stable downward elastic force to the ejector plate 441 on the connecting rod 443, so that the ejector plate 441 can be stably stored inside the ejector groove without affecting the normal production of the high neck flange. One end of the extrusion rod 446 is fixedly connected to the synchronous plate 442, and the other end of the extrusion rod 446 is slidably connected to the bearing plate 42. The extrusion plate 447 is symmetrically arranged at the top of the workbench 1. An inclined surface is opened on the opposite side of the extrusion plate 447. The extrusion plate 447 and the extrusion rod 446 cooperate with each other. Under the elastic force of the first compression spring 445, the extrusion rod 446 will be in close contact with the table surface of the workbench 1. When it slides to the position of the extrusion plate 447, the inclined surface of the extrusion plate 447 can be used to make the extrusion rod 446 rise under force, and the ejector plate 441 can eject the high neck flange after it has been formed and cooled for a period of time, which is convenient for subsequent heat dissipation and removal, and is convenient for use.

[0039] Specifically, the positioning component 45 includes: a sliding plate 451, a positioning rod 452, and a second compression spring 453. A sliding groove is provided at the top of the worktable 1. The sliding plate 451 is slidably inserted into the inner cavity of the sliding groove, and the cross-section of the sliding plate 451 is T-shaped. Multiple positioning holes are provided on the outer wall of the bearing plate 42. One end of the positioning rod 452 is fixedly connected to the sliding plate 451, and the other end is slidably inserted into the inner cavity of the positioning hole. The second compression spring 453 is located inside the sliding groove. One end of the second compression spring 453 is fixedly connected to the sliding plate 451, and the other end is fixedly connected to the inner wall of the sliding groove. The second compression spring 453 is always in a compressed state, thus providing a stable elastic force to the positioning rod 452 through the sliding plate 451. This allows the positioning rod 452 to stably insert into the positioning hole. There are two positioning holes. When the positioning rod 452 inserts into one of the positioning holes, it positions one of the lower molds 43, placing it precisely below the upper mold 3, facilitating the production of high-neck flanges.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-neck flange liquid forging forming device, comprising: a workbench (1), the top end of the workbench (1) is fixedly connected with a mounting frame (2), and the mounting frame (2) is provided with an upper die (3) capable of vertically reciprocating displacement; characterized in that: the top end of the workbench (1) is provided with a bearing mechanism (4), and the bearing mechanism (4) comprises: a sliding block (41), a sliding groove is equidistantly formed in the top end of the workbench (1), and the sliding block (41) is in sliding plug connection with the inner cavity of the sliding groove; a bearing plate (42), the sliding block (41) is fixedly connected with the bearing plate (42); a lower die (43), a plurality of lower dies (43) are fixedly connected to the top end of the bearing plate (42) in a symmetrical manner; an ejection assembly (44), the ejection assembly (44) is arranged in the inside of the lower die (43); a positioning assembly (45), the positioning assembly (45) is arranged in the inside of the workbench (1) and is used for multi-point positioning of the bearing plate (42).

2. A high-necked flange hydroforming device according to claim 1, characterized in that, The ejection assembly (44) comprises: an ejection plate (441), an ejection groove is formed in the bottom end of the inner wall of the lower die (43), and the ejection plate (441) is in sliding plug connection with the inner cavity of the ejection groove; a synchronization plate (442), a groove is formed in the bottom end of the lower die (43), and the synchronization plate (442) is located in the inside of the groove; a connecting rod (443), one end of the connecting rod (443) is fixedly connected with the ejection plate (441), and the other end of the connecting rod (443) is fixedly connected with the synchronization plate (442); a limiting rod (444), one end of the limiting rod (444) is fixedly connected with the top end of the inner wall of the groove, and the other end of the limiting rod (444) is in sliding plug connection with the synchronization plate (442), and the cross section of the limiting rod (444) is in T shape; a first compression spring (445), the first compression spring (445) is sleeved outside the limiting rod (444).

3. A high-necked flange hydroforming device according to claim 2, wherein One end of the first compression spring (445) is fixedly connected with the synchronization plate (442), and the other end of the first compression spring (445) is fixedly connected with the top end of the inner wall of the groove.

4. A high-necked flange hydroforming device as defined in claim 2, wherein The ejection assembly (44) further comprises: an extrusion rod (446), one end of the extrusion rod (446) is fixedly connected with the synchronization plate (442), and the other end of the extrusion rod (446) is in sliding plug connection with the bearing plate (42); an extrusion plate (447), the extrusion plate (447) is symmetrically arranged at the top end of the workbench (1), an inclined surface is formed in the opposite side of the extrusion plate (447), and the extrusion plate (447) cooperates with the extrusion rod (446).

5. A high-necked flange hydroforming device as defined in claim 1, wherein The positioning assembly (45) comprises: a sliding plate (451), a sliding groove is formed in the top end of the workbench (1), the sliding plate (451) is in sliding plug connection with the inner cavity of the sliding groove, and the cross section of the sliding plate (451) is in T shape; a positioning rod (452), a plurality of positioning holes are formed in the outer wall of the bearing plate (42), one end of the positioning rod (452) is fixedly connected with the sliding plate (451), and the other end of the positioning rod (452) is in sliding plug connection with the inner cavity of the positioning hole; A second compression spring (453) is located inside the sliding groove.

6. A high-necked flange hydroforming device as defined in claim 5, wherein, One end of the second compression spring (453) is fixedly connected with the sliding plate (451), and the other end of the second compression spring (453) is fixedly connected with the inner wall of the sliding groove.

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