Side brush device

By designing a side-brush device to simultaneously brush multiple workpieces, the problem of low efficiency in existing grinding equipment is solved, achieving efficient deburring and cost reduction.

CN223998008UActive Publication Date: 2026-03-17SERA FOSHAN FB CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing grinding equipment is inefficient at removing burrs from the teeth of gear-type stamped parts, resulting in high production costs.

Method used

Design a side-brush device that simultaneously brushes multiple workpieces using a rotating mechanism and a side-brush mechanism, and achieves comprehensive burr removal of the workpieces by combining a flipping and turning mechanism.

Benefits of technology

It improves burr removal efficiency, reduces production costs, simplifies the operation process, and improves deburring quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side brushing device which comprises a base vertically provided with a positioning rod used for sleeving a workpiece; the rotating mechanism is arranged on one side of the positioning rod and comprises a rotating shaft and an abutting wheel, the rotating shaft is rotationally arranged on the base, the abutting wheel is arranged on the rotating shaft in a sleeving mode and makes contact with the workpiece, and the rotating shaft rotates to enable the abutting wheel to drive the workpiece to rotate around the positioning rod; and the side brushing mechanism is arranged on the side, away from the rotating mechanism, of the positioning rod, and the side brushing mechanism is used for conducting side brushing on the workpiece. The positioning rod is sleeved with the multiple workpieces at the same time, then the workpieces are laterally brushed through the side brushing mechanism to remove burrs, meanwhile, the rotating wheel drives the abutting wheel to rotate so that the workpieces can rotate around the positioning rod, the workpieces can rotate while being laterally brushed at the moment, and therefore comprehensive side brushing of the workpieces is achieved. According to the side brushing device, the multiple workpieces can be subjected to side brushing at a time so as to remove burrs, and therefore the working efficiency is improved, and the deburring quality is improved.
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Description

Technical Field

[0001] This application relates to the field of deburring technology, and in particular to a side brush device. Background Technology

[0002] Deburring stamped parts is one of the most important post-stamping processes. There are many deburring methods, such as machine tool cutting, belt grinding, brushing, drum grinding, vibratory grinding, and sandblasting, each with its own advantages and disadvantages. However, they all have one thing in common: during the deburring process, some burr residue will always be squeezed down (adhere) to the side of the workpiece in one direction, especially with machining methods (such as machine tool cutting and belt grinding).

[0003] For gear-type stamped parts, burrs are mainly located on the teeth, so grinding equipment is needed to brush the teeth to remove them. However, current grinding equipment has low efficiency, resulting in high production costs. Utility Model Content

[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a side-brush device that can simultaneously brush multiple workpieces to remove burrs, thereby improving work efficiency, reducing production costs, and featuring a simple structure, easy operation, and improved deburring quality.

[0005] The side-brushing device according to an embodiment of this application includes: a base with a vertically arranged positioning rod for mounting a workpiece; a rotating mechanism disposed on one side of the positioning rod, the rotating mechanism including a rotating shaft and an abutting wheel, the rotating shaft being rotatably disposed on the base, the abutting wheel being mounted on the rotating shaft, the abutting wheel contacting the workpiece, and the rotation of the rotating shaft causing the abutting wheel to drive the workpiece to rotate around the positioning rod; and a side-brushing mechanism disposed on the side of the positioning rod away from the rotating mechanism, the side-brushing mechanism being used to side-brush the workpiece.

[0006] The side-brush device according to the embodiments of this application has at least the following beneficial effects: multiple workpieces are simultaneously mounted on the positioning rod, and then the side-brush mechanism removes burrs from the workpieces by side-brushing. Simultaneously, a rotating wheel drives abutment wheels to rotate, allowing the workpieces to rotate around the positioning rod. Thus, the workpieces can rotate while being side-brushed, achieving comprehensive side-brushing of the workpieces. The side-brush device according to the embodiments of this application can remove burrs from multiple workpieces at once by side-brushing, thereby improving work efficiency, reducing production costs, and has a simple structure, is easy to operate, and improves deburring quality.

[0007] According to the side brush device described in the embodiments of this application, the rotating mechanism further includes a side-flipping component. The rotating shaft is provided with a mounting seat, and the mounting seat is connected to the base via a first pivot. The side-flipping component is connected to the rotating shaft, and the side-flipping component drives the rotating shaft to flip around the first pivot to move away from the workpiece.

[0008] According to the side brush device described in the embodiments of this application, the first pivot is provided with a first bevel gear, and the rotating shaft is provided with a second bevel gear, wherein the first bevel gear and the second bevel gear are meshed together.

[0009] According to the side brush device described in the embodiments of this application, the side-flipping assembly includes a fixed base and a drive cylinder. The fixed base is disposed on the rotating shaft, and the drive cylinder is connected to the fixed base. The drive cylinder drives the fixed base to move, causing the rotating shaft to flip around the first pivot.

[0010] According to the side brush device described in the embodiments of this application, the side-flipping assembly further includes a limiting block, which is disposed on the side of the rotating shaft opposite to the side-flipping direction.

[0011] According to the side brush device described in the embodiments of this application, the side brush mechanism includes a side brush wheel, the base is provided with a support seat, the side brush wheel is rotatably disposed on the support seat, and the side brush wheel rotates to perform side brushing on the workpiece.

[0012] According to the side brush device described in the embodiments of this application, the side brush wheel is provided with a rotating shaft, the rotating shaft passes through the support base, and the rotating shaft is connected to a rotating motor.

[0013] The side brush device according to the embodiments of this application further includes a flipping mechanism. The positioning rod is hinged to the base via a second pivot. The flipping mechanism is connected to the positioning rod. The flipping mechanism drives the positioning rod to rotate around the second pivot to output the workpiece.

[0014] According to the side brush device described in the embodiments of this application, the flipping mechanism includes a flipping seat and a flipping cylinder, the flipping seat is disposed on the positioning rod, and the flipping cylinder is connected to the flipping seat.

[0015] According to the side brush device described in the embodiments of this application, the base is provided with a guide plate, which is used to receive the workpiece output by the positioning rod.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0018] Figure 1 This is a first-view structural diagram of the side brush device according to an embodiment of this application;

[0019] Figure 2 This is a second-view structural schematic diagram of the side brush device according to an embodiment of this application;

[0020] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0021] Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0022] Figure label:

[0023] Base 100; Positioning rod 110; Support seat 120; Guide plate 130; Rotating shaft 210; Abutment wheel 220; Mounting seat 230; Fixed seat 240; Drive cylinder 250; Limit block 260; First bevel gear 270; Second bevel gear 280; Side brush wheel 310; Rotating shaft 320; Rotary motor 330; Tilting seat 410; Tilting cylinder 420. Detailed Implementation

[0024] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0025] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0026] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0027] In the description of this application, unless otherwise expressly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this application based on the specific content of the technical solution. In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0028] Reference Figures 1 to 4 This application provides a side brushing device, including: a base 100, with a vertically arranged positioning rod 110 for mounting a workpiece; a rotating mechanism disposed on one side of the positioning rod 110, the rotating mechanism including a rotating shaft 210 and an abutting wheel 220, the rotating shaft 210 being rotatably disposed on the base 100, the abutting wheel 220 being mounted on the rotating shaft 210 and in contact with the workpiece, the rotating shaft 210 rotating causing the abutting wheel 220 to drive the workpiece to rotate around the positioning rod 110; and a side brushing mechanism disposed on the side of the positioning rod 110 away from the rotating mechanism, the side brushing mechanism being used to side brush the workpiece.

[0029] Multiple workpieces are simultaneously mounted on the positioning rod 110, and then the side brush mechanism removes burrs by side brushing the workpieces. Simultaneously, a rotating wheel drives the abutment wheel 220 to rotate, allowing the workpieces to rotate around the positioning rod 110. Thus, the workpieces rotate while being side brushed, achieving comprehensive side brushing of the workpieces. The side brushing device described in this embodiment can remove burrs from multiple workpieces simultaneously, thereby improving work efficiency, reducing production costs, and offering a simple structure, easy operation, and improved deburring quality.

[0030] Reference Figures 1 to 4Furthermore, the rotating mechanism also includes a side-tilting assembly. The rotating shaft 210 is provided with a mounting base 230, which is connected to the base 100 via a first pivot. The side-tilting assembly is connected to the rotating shaft 210, and drives the rotating shaft 210 to tilt away from the workpiece around the first pivot. When not in operation, the rotating shaft 210 is away from the workpiece under the action of the side-tilting assembly, at which time the workpiece can be sleeved on the positioning rod 110. Then, the side-tilting assembly drives the rotating shaft 210 to tilt around the first pivot so that the rotating shaft 210 is closer to the workpiece, at which time the abutment wheel 220 contacts the workpiece. The side-brushing mechanism works to side-brush the workpiece, and at the same time, the rotating shaft 210 drives the abutment wheel 220 to rotate, so that the workpiece rotates around the positioning rod 110, so as to achieve side brushing while rotating, thereby enabling comprehensive side brushing of the workpiece, improving deburring quality, and improving work efficiency. Specifically, the tilting assembly includes a fixed base 240 and a drive cylinder 250. The fixed base 240 is disposed on the rotating shaft 210, and the drive cylinder 250 is connected to the fixed base 240. The drive cylinder 250 drives the fixed base 240 to move, causing the rotating shaft 210 to tilt around the first pivot. The drive cylinder 250 drives the fixed base 240 to move, causing the rotating shaft 210 to tilt around the first pivot to move closer to or away from the workpiece, so as to realize the rotation of the workpiece around the positioning rod 110, and at the same time, it can also ensure that the position of the rotating shaft 210 is fixed, preventing the rotating shaft 210 from moving away from the workpiece during operation and affecting the normal operation of the work. Of course, the tilting of the rotating shaft 210 can also be achieved by driving the first pivot to rotate via a motor, but in this case, the first pivot needs to be fixedly connected to the rotating shaft 210 so that the rotating shaft 210 can be tilted simultaneously when the motor drives the first pivot to rotate. It is understood that the tilting assembly also includes a limiting block 260, which is disposed on the side of the rotating shaft 210 opposite to the tilting direction. By setting a limiting block 260, when the rotating shaft 210 approaches the workpiece under the action of the tilting assembly, the abutting wheel 220 contacts the limiting block 260. At this time, the limiting block 260 can restrict the position of the rotating shaft 210, thereby preventing the abutting wheel 220 from moving away from the workpiece from another direction due to excessive tilting of the rotating shaft 210, thus ensuring the stability and reliability of the operation. The limiting block 260 has a V-groove on the side facing the rotating shaft 210, which can accommodate abutting wheels 220 of different sizes, expanding its applicability.

[0031] In this embodiment, a first bevel gear 270 is mounted on a first pivot, and a second bevel gear 280 is mounted on a rotating shaft 210. The first bevel gear 270 and the second bevel gear 280 are meshed together. A motor is connected to the first pivot. The motor drives the first pivot to rotate, which in turn drives the first bevel gear 270 to rotate, causing the second bevel gear 280 to drive the rotating shaft 210 to rotate. This, in turn, causes the contact wheel 220 to rotate the workpiece around the positioning rod 110. The structure is simple and easy to operate. By using the first bevel gear 270 and the second bevel gear 280 in cooperation, the motor can be positioned on one side of the rotating shaft 210, thereby reducing the overall structural height. Alternatively, the motor can be positioned vertically above the rotating shaft 210, with the motor's output shaft vertically positioned on one side of the rotating shaft 210. The output shaft has a first gear, and the rotating shaft 210 has a second gear, which are meshed together. When the motor is working, the output shaft drives the first gear to rotate, which in turn drives the second gear to rotate the rotating shaft 210. This allows the contact wheel 220 to drive the workpiece to rotate around the positioning rod 110. The structure is simple and the operation is easy.

[0032] The side-brushing mechanism includes a side-brushing wheel 310, and a support base 120 on the base 100. The side-brushing wheel 310 is rotatably mounted on the support base 120, and rotates to side-brush the workpiece. The side-brushing wheel 310 removes burrs from the workpiece, thereby improving deburring quality. The side-brushing wheel 310 is equipped with a rotating shaft 320, which passes through the support base 120 and is connected to a rotary motor 330. The rotary motor 330 drives the side-brushing wheel to rotate, thus achieving side-brushing of the workpiece. The mechanism is simple in structure and easy to operate.

[0033] Reference Figures 1 to 4 In some embodiments of this application, the side brush device further includes a flipping mechanism. The positioning rod 110 is hinged to the base 100 via a second pivot. The flipping mechanism is connected to the positioning rod 110 and drives the positioning rod 110 to rotate around the second pivot to output the workpiece. By driving the positioning rod 110 around the second pivot to flip it, the workpiece is output from the positioning rod 110 to achieve automatic unloading without manual operation, thus improving work efficiency. Specifically, the flipping mechanism includes a flipping seat 410 and a flipping cylinder 420. The flipping seat 410 is disposed on the positioning rod 110, and the flipping cylinder 420 is connected to the flipping seat 410. The flipping cylinder 420 drives the flipping seat 410 to move, causing the positioning rod 110 to flip around the second pivot. The structure is simple and the operation is convenient. Of course, the flipping of the positioning rod 110 can also be achieved by a motor drive, and this application does not limit this. Further, the base 100 is provided with a guide plate 130, which is used to receive the workpiece output by the positioning rod 110. The output workpiece is guided by the guide plate 130, thereby ensuring product quality and improving stability and reliability.

[0034] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. A side brush device, characterized in that, The utility model relates to a workpiece rotating and side brushing device, including: a base vertically provided with a positioning rod for sleeving a workpiece; a rotating mechanism provided on one side of the positioning rod, the rotating mechanism comprising a rotating shaft and an abutting wheel, the rotating shaft being rotatably arranged on the base, the abutting wheel being sleeved on the rotating shaft, the abutting wheel being in contact with the workpiece, the rotating shaft being rotated to drive the abutting wheel to rotate the workpiece around the positioning rod; a side brushing mechanism provided on the side of the positioning rod away from the rotating mechanism, the side brushing mechanism being used for side brushing the workpiece.

2. A side brush device according to claim 1, characterized in that, The rotating mechanism further comprises a side turning assembly, the rotating shaft is provided with a mounting seat, the mounting seat is connected with the base through a first pivot, the side turning assembly is connected with the rotating shaft, and the side turning assembly drives the rotating shaft to turn around the first pivot to be away from the workpiece.

3. A side brush device according to claim 2, characterized in that, The first pivot is provided with a first bevel gear, the rotating shaft is provided with a second bevel gear, and the first bevel gear and the second bevel gear are meshed and connected.

4. The side brush device of claim 2, wherein, The side turning assembly comprises a fixed seat and a driving cylinder, the fixed seat is arranged on the rotating shaft, the driving cylinder is connected with the fixed seat, the driving cylinder drives the fixed seat to move, so that the rotating shaft turns around the first pivot.

5. A side brush device according to claim 4, characterized in that The side turning assembly further comprises a limiting block arranged on the side of the rotating shaft away from the turning direction.

6. The side brush device of claim 1, wherein, The side brushing mechanism comprises a side brushing wheel, the base is provided with a supporting seat, the side brushing wheel is rotatably arranged on the supporting seat, and the side brushing wheel is rotated to side brush the workpiece.

7. A side brush device according to claim 6, characterized in that The side brushing wheel is provided with a rotating shaft, the rotating shaft penetrates through the supporting seat, and the rotating shaft is connected with a rotating motor.

8. The side brush device of claim 1, wherein, Further comprising a turnover mechanism, the positioning rod is hingedly arranged on the base through a second pivot, the turnover mechanism is connected with the positioning rod, and the turnover mechanism drives the positioning rod to rotate around the second pivot to output the workpiece.

9. A side brush device according to claim 8, characterized in that The turnover mechanism comprises a turnover seat and a turnover cylinder, the turnover seat is arranged on the positioning rod, and the turnover cylinder is connected with the turnover seat.

10. The side brush device of claim 8, wherein, The base is provided with a material guide disc for receiving the workpiece output by the positioning rod.