Take-up device for aluminum wire processing

Abstract

The utility model relates to the technical field of aluminum wire processing, in particular to a take-up device for aluminum wire processing, which comprises a supporting mechanism, the supporting mechanism comprises a bottom plate, vertical beams are oppositely arranged on two sides of the upper end of the bottom plate, the vertical beams are hollow, through grooves are vertically formed in the front ends of the vertical beams, and a top plate is fixed at the upper ends of the vertical beams. The supporting mechanism is provided with a take-up mechanism for conducting take-up adjustment on the wire wheel disc, the take-up mechanism comprises a lifting assembly, the lifting assembly is provided with a rotating assembly, and the take-up mechanism comprises a lead screw vertically arranged on the inner side of the vertical beam. Through the arrangement of a lifting assembly and a rotating assembly of the take-up mechanism, a supporting seat of the lifting assembly supports a connecting shaft to integrally move up and down, an auxiliary gear on the connecting shaft is engaged with and separated from a main gear, and after engagement, a bolt rod penetrates through a vertical beam and the supporting seat to limit and support the supporting seat; and the connecting shaft rotates to drive the wire wheel disc to conduct winding operation on the aluminum wire, and the stability of the overall structure and the operation convenience are improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum wire processing technology, and in particular to a wire take-up device for aluminum wire processing. Background Technology

[0002] In the aluminum wire production and processing process, aluminum wire is wound up. An existing copper-clad aluminum wire winding device with the publication number CN218261344U is designed to facilitate loading and unloading of copper-clad aluminum wire. By manually pulling the slide groove towards the turntable, the winding reel is moved and placed between two slide rods. When the pull on the slide groove is released, the elastic component pushes the slide rod and slider towards the slot and inserts them into the slot, providing end-to-end limiting support for the winding reel. However, as the amount of wire wound increases, its structural strength is insufficient, and the overall support stability deteriorates. Utility Model Content

[0003] The purpose of this invention is to provide a wire take-up device for aluminum wire processing in order to solve the above-mentioned problems.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] A wire take-up device for aluminum wire processing includes a support mechanism. The support mechanism includes a base plate, with two opposing vertical beams arranged on the upper surface of the base plate. The vertical beams are hollow, and a through slot is vertically formed at the front end of each beam. A top plate is fixed to the upper end of each beam. A take-up mechanism for adjusting the take-up of a wire reel is provided on the support mechanism. The take-up mechanism includes a lifting assembly, and a rotating assembly is provided on the lifting assembly. The take-up mechanism includes a lead screw vertically arranged inside the vertical beams. A synchronous pulley is installed at the lower position of the lead screw. A support seat is flush with the lead screw, and the front end of the support seat passes through the through slot. The upper part has a U-shaped groove, and a power source is connected to the upper end of one of the lead screws. A through hole is opened on the support base flush with the upper beam, and a pin is inserted into the through hole. The rotating component includes a connecting shaft set in the U-shaped groove. The middle position of the outer diameter of the connecting shaft is set as a square column. A secondary gear is installed on the connecting shaft on both sides of the support base. A limit ring is set on the connecting shaft near the secondary gear at the end of the square column. A mounting plate is fixed on the upper side of the secondary gear on the upper beam. A support shaft is set on the mounting plate. A main gear is set on the support shaft. A geared motor is connected to the outer end of the support shaft.

[0006] Further configuration: The lead screw is rotatably connected to the base plate and top plate, the lead screw is threadedly connected to the support seat, and the support seat is slidably connected to the vertical beam.

[0007] Further configuration: The connecting shaft is rotatably connected to the U-shaped groove, and the auxiliary gear meshes with the main gear for rotation.

[0008] Further configuration: The pin rod is movably connected to the upright beam and support base.

[0009] Further configuration: The support shaft is rotatably connected to the mounting plate, and the main gear and the auxiliary gear are vertically aligned.

[0010] Further details: A limiting groove corresponding to the reel is provided on the upper part of the base plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] By setting up the lifting and rotating components of the winding mechanism, the support seat of the lifting component supports the connecting shaft to move up and down as a whole. The auxiliary gear on the connecting shaft meshes and disengages with the main gear. After meshing, the pin rod passes through the upright beam and the support seat to limit the support seat. The rotation of the connecting shaft drives the wire reel to wind up the aluminum wire, improving the stability of the overall structure and the convenience of operation. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of a wire take-up device for aluminum wire processing according to the present invention;

[0015] Figure 2 This is a schematic diagram of the structure of a wire take-up device for aluminum wire processing as described in this utility model from another perspective;

[0016] Figure 3 This is a schematic diagram of the wire removal wheel of the wire take-up device for aluminum wire processing described in this utility model;

[0017] Figure 4 This is a partial cross-sectional view of the take-up device for aluminum wire processing described in this utility model.

[0018] The annotations in the attached figures are explained as follows:

[0019] 11. Base plate; 111. Limiting groove; 12. Vertical beam; 121. Through groove; 13. Top plate; 21. Lead screw; 22. Support base; 221. U-shaped groove; 222. Through hole; 23. Synchronous pulley; 24. Servo motor; 25. Pin rod; 31. Connecting shaft; 32. Limiting ring; 33. Secondary gear; 34. Mounting plate; 35. Support shaft; 36. Main gear; 37. Gear motor. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The present invention will be further described below with reference to the accompanying drawings:

[0023] like Figures 1-4 As shown, a take-up device for aluminum wire processing includes a support mechanism, on which a take-up mechanism for adjusting the take-up of the wire reel is provided;

[0024] In this embodiment: the support mechanism includes a base plate 11, and upright beams 12 are arranged opposite to each other on the upper side of the base plate 11. The upright beams 12 are hollow, and a through groove 121 is vertically opened at the front end of the upright beams 12. A top plate 13 is fixed at the upper end of the upright beams 12. A limiting groove 111 corresponding to the wire wheel is opened at the upper end of the base plate 11 to guide and limit the movement of the wire wheel.

[0025] In this embodiment: the take-up mechanism includes a lifting assembly, on which a rotating assembly is mounted. The take-up mechanism includes a lead screw 21 vertically mounted inside the upright beam 12. A synchronous pulley 23 is mounted on the lower part of the lead screw 21, and a synchronous belt is sleeved between the synchronous pulleys 23. A support seat 22 is flush with the lead screw 21, with its front end passing through a through groove 121. A U-shaped groove 221 is provided on the support seat 22. A servo motor 24 is connected to the upper end of one of the lead screws 21. A through hole 222 is provided on the support seat 22, flush with the upright beam 12. The screw 21 is rotatably connected to the base plate 11 and the top plate 13. The screw 21 is threadedly connected to the support seat 22. The support seat 22 is slidably connected to the upright beam 12. The screw 25 is movably connected to the upright beam 12 and the support seat 22. The screw 21 is driven to rotate by the servo motor 24. The synchronous pulley 23 on the lower side of the screw 21 drives the screw 21 at another location to rotate synchronously. This causes the screw 21 to drive the support seat 22 to support the connecting shaft 31 to move up and down as a whole, and to perform meshing and disengagement operations on the auxiliary gear 33 and the main gear 36 on the connecting shaft 31.

[0026] The rotating assembly includes a connecting shaft 31 disposed within a U-shaped groove 221. A square column is positioned at the midpoint of the outer diameter of the connecting shaft 31, and the center hole of the wire reel mates with the square column, causing the wire reel to rotate when the connecting shaft 31 rotates. Secondary gears 33 are mounted on the connecting shaft 31 on both sides of the support base 22. A limit ring 32 is provided on the connecting shaft 31 near the end of the square column close to the secondary gears 33. A mounting plate 34 is fixed on the upright beam 12 above the secondary gears 33. A support shaft 35 is mounted on the mounting plate 34, and a main... Gear 36 and support shaft 35 are connected to a geared motor 37 at one of their outer ends; connecting shaft 31 is rotatably connected to U-shaped groove 221; auxiliary gear 33 meshes with main gear 36 and rotates; support shaft 35 is rotatably connected to mounting plate 34; main gear 36 and auxiliary gear 33 are vertically aligned; after auxiliary gear 33 on connecting shaft 31 meshes with main gear 36, geared motor 37 is started to drive support shaft 35 to rotate, causing main gear 36 on support shaft 35 to mesh with auxiliary gear 33 and rotate, thereby driving connecting shaft 31 and wire reel to wind aluminum wire.

[0027] The working principle and usage process of this utility model are as follows: The connecting shaft 31 is passed through the center of the wire reel, pushing the wire reel along the limiting groove 111 towards the upright beam 12, so that the connecting shaft 31 corresponds to the U-shaped groove 221 of the support seat 22. The servo motor 24 is started to drive the lead screw 21 to rotate. The synchronous pulley 23 on the lower side of the lead screw 21 drives the lead screw 21 at another location to rotate synchronously, so that the lead screw 21 drives the support seat 22 to move upward. The U-shaped groove 221 of the support seat 22 supports the connecting shaft 31 to move upward as a whole until the secondary gear 33 on the connecting shaft 31 meshes with the main gear 36. The pin rod 25 is passed through the upright beam 12 and the support seat 22 to limit and support the support seat 22. The reduction motor 37 is started to drive the support shaft 35 to rotate, so that the main gear 36 on the support shaft 35 meshes with the secondary gear 33 and rotates, driving the connecting shaft 31 and the wire reel to wind the aluminum wire. After winding, the operation is reversed to remove the wire reel.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A wire take-up device for aluminum wire processing, comprising a support mechanism, the support mechanism comprising a base plate (11), wherein upright beams (12) are arranged opposite each other on both sides of the upper end of the base plate (11), the upright beams (12) are hollow, a through groove (121) is vertically opened at the front end of the upright beams (12), and a top plate (13) is fixed to the upper end of the upright beams (12), characterized in that: The supporting mechanism is provided with a take-up mechanism for adjusting the take-up of the line wheel disc, the take-up mechanism comprises a lifting assembly, the lifting assembly is provided with a rotating assembly, the take-up mechanism comprises a lead screw (21) vertically arranged in the inner side of the stand beam (12), the lower position of the lead screw (21) is provided with a synchronous pulley (23), the upper position of the lead screw (21) is provided with a support seat (22), the front end of the support seat (22) penetrates through the through groove (121), the support seat (22) is provided with a U-shaped groove (221), one end of the lead screw (21) is connected with a power source, the support seat (22) is provided with a through hole (222) flush with the stand beam (12), the through hole (222) is provided with a bolt rod (25), the rotating assembly comprises a connecting shaft (31) arranged in the U-shaped groove (221), the outer diameter of the connecting shaft (31) is provided with a square column, the connecting shaft (31) is provided with a pinion (33) on both sides of the support seat (22), the connecting shaft (31) is provided with a limiting ring (32) near one end of the square column, the stand beam (12) is provided with a mounting plate (34) above the pinion (33), the mounting plate (34) is provided with a support shaft (35), the support shaft (35) is provided with a main gear (36), the outer end of the support shaft (35) is connected with a speed reducer motor (37).

2. The take-up device for aluminum wire processing according to claim 1, characterized in that: The lead screw (21) is rotationally connected with the bottom plate (11) and the top plate (13), the lead screw (21) is threadedly connected with the support seat (22), and the support seat (22) is slidingly connected with the stand beam (12).

3. The take-up device for aluminum wire processing according to claim 1, characterized in that: The connecting shaft (31) is rotationally connected with the U-shaped groove (221), and the pinion (33) is rotationally connected with the main gear (36).

4. The take-up device for aluminum wire processing according to claim 3, characterized in that: The bolt rod (25) is movably connected with the stand beam (12) and the support seat (22).

5. The take-up device for aluminum wire processing according to claim 1, characterized in that: The support shaft (35) is rotationally connected with the mounting plate (34), and the main gear (36) is correspondingly arranged above and below the pinion (33).

6. The take-up device for aluminum wire processing according to claim 1, characterized in that: The bottom plate (11) is provided with a limiting groove (111) corresponding to the line wheel disc.

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