Efficient washing device for gasified slag water synthesis gas

By designing a high-efficiency washing device for gasification slag hydration syngas, and utilizing components such as filter plates, spray elements, and activated carbon filter plates, the washing liquid is filtered, recovered, and recycled, solving the problem of high washing liquid consumption in existing devices and reducing economic costs.

CN224001351UActive Publication Date: 2026-03-17INNER MONGOLIA BAOFENG COAL-BASED NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520584876.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-29
Publication Date
2026-03-17
Estimated Expiration
2035-03-29

AI Technical Summary

Technical Problem

Existing scrubbing devices require frequent replacement of scrubbing liquid during gas purification, resulting in high scrubbing liquid consumption, increased economic costs, and reduced practicality of the device.

Method used

A high-efficiency washing device for syngas hydrate from gasification slag was designed, comprising a tower body, a slag cleaning and circulation mechanism, a filter plate, a water pump, a spraying component, and an activated carbon filter plate. The filter plate filters particulate impurities, the spraying component washes the gas, the cleaning component removes impurities, and the activated carbon filter plate adsorbs harmful substances, thereby achieving the filtration, recovery, and recycling of the washing liquid.

Benefits of technology

This reduces the likelihood of the washing device consuming large amounts of washing liquid during operation, improves the utilization rate of the washing liquid, and reduces economic costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient washing device for gasified slag water synthesis gas, and belongs to the technical field of gasified slag water synthesis gas treatment. The efficient washing device for the gasified slag water synthesis gas comprises a tower body and a slag removal circulating mechanism. A connecting pipe is arranged at the bottom of the tower body in a sliding mode, the input end of the water pump is communicated with the liquid storage tank, the output end of the water pump is communicated with a spraying piece through a telescopic pipe, the slag removal circulating mechanism comprises a motor and a connecting shaft, an output shaft of the motor is in transmission connection with the connecting shaft, and the lower end of the connecting shaft is connected with a sweeping piece. A slag collecting vessel and an activated carbon filter plate are arranged in the connecting pipe in a sliding manner. The water pump, the telescopic pipe and the spraying piece are matched to wash synthesis gas, the motor is matched with the connecting shaft to enable the sweeping piece to clean particle impurities in the residue collecting vessel, washing liquid can fall on the activated carbon filter plate from the through hole, the treated washing liquid can fall into the liquid storage box, and the washing liquid can be filtered and recycled.
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Description

Technical Field

[0001] This utility model relates to the field of syngas treatment of gasification slag water, and more specifically, to a high-efficiency scrubbing device for syngas treatment of gasification slag water. Background Technology

[0002] Syngas is generally produced by the gasification of solid fuels such as coal or coke. It is a raw material gas with hydrogen and carbon monoxide as the main components. Crude syngas usually contains a large number of solid particles, which generally need to be settled by a scrubbing tower. The scrubbing tower is a new type of gas purification equipment. It is an improvement on the floating packing layer gas purifier and is widely used in the pretreatment of industrial waste gas purification and dust removal, with very good purification effect.

[0003] Currently, existing scrubbing devices frequently replace the scrubbing liquid to ensure that the gas purification meets the standards. This results in the scrubbing device consuming a large amount of scrubbing liquid during operation, causing serious waste, increasing the economic cost of syngas treatment, and leading to low utilization of the scrubbing liquid, which greatly reduces the practicality of the scrubbing device. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a high-efficiency washing device for gasification slag hydration syngas, which aims to improve the problem that existing washing devices require frequent replacement of the washing liquid to ensure that the gas purification meets the standards, resulting in the washing device consuming a large amount of washing liquid during operation.

[0005] This utility model is implemented as follows:

[0006] This utility model provides a high-efficiency washing device for gasification slag hydration syngas, including a tower body and a slag cleaning and circulation mechanism.

[0007] The tower body is connected to an air inlet pipe and an air outlet pipe, and a connecting pipe is slidably installed at the bottom of the tower body. The lower end of the connecting pipe is connected to a liquid storage tank, and the top of the liquid storage tank is connected to a water pump. The input end of the water pump is connected to the liquid storage tank, and the output end of the water pump is connected to a spraying device through a telescopic pipe. A filter plate is connected inside the tower body. The slag cleaning and circulation mechanism includes a motor and a connecting shaft. The motor is installed on the surface of the tower body, and the output shaft of the motor is drivenly connected to the connecting shaft. The connecting shaft is rotatably connected inside the tower body, and a cleaning device is connected to the lower end of the connecting shaft. A slag collection dish and an activated carbon filter plate are slidably installed inside the connecting pipe. The cleaning device is in contact with the bottom wall of the slag collection dish, and a through hole is opened inside the slag collection dish.

[0008] In one embodiment of this utility model, a hydraulic cylinder is installed on the top of the liquid storage tank, and a plurality of hydraulic cylinders are provided. The movable end of the hydraulic cylinder is connected to a connecting block, and the connecting block is fixedly connected to the bottom of the tower body.

[0009] In one embodiment of this utility model, the output end of the water pump is connected to one end of the telescopic pipe through a pipe body, and the other end of the telescopic pipe is connected to an infusion pipe, which is connected to the spraying component.

[0010] In one embodiment of this utility model, the spraying component includes an annular pipe and a nozzle. The annular pipe is connected to the tower body by a support rod, and the annular pipe is connected to the nozzle and the infusion pipe. A plurality of nozzles are provided.

[0011] In one embodiment of the present invention, the output shaft of the motor is connected to a first bevel gear, and the surface of the connecting shaft is connected to a second bevel gear, wherein the first bevel gear and the second bevel gear are meshed together.

[0012] In one embodiment of this utility model, a support shell is connected to the tower body, the connecting shaft is rotatably connected inside the support shell, and the first bevel gear and the second bevel gear are both located inside the support shell.

[0013] In one embodiment of this utility model, a connecting plate is connected to the upper end of the connecting shaft, and a cleaning brush is connected to the upper surface of the connecting plate, the cleaning brush being in contact with the lower surface of the filter plate.

[0014] In one embodiment of this utility model, a sealing ring is connected to the upper surface of the connecting pipe, and the sealing ring is fitted to the bottom of the tower body.

[0015] In one embodiment of this utility model, the cleaning component includes a cleaning plate and a cleaning brush. The cleaning plate is fixedly connected to the connecting shaft and the cleaning brush, and the cleaning brush is in contact with the bottom wall of the slag collection dish.

[0016] In one embodiment of this utility model, an arc-shaped plate is connected to the surface of the slag collection dish, the arc-shaped plate is connected to the activated carbon filter plate, and a handle is connected to the surface of the arc-shaped plate. A sealing gasket is connected at the connection between the connecting pipe and the arc-shaped plate.

[0017] The beneficial effects of this utility model are as follows: This utility model provides a high-efficiency washing device for syngas from gasified slag water. During use, syngas is transported into the tower body through the inlet pipe. The filter plate filters particulate impurities. Through the cooperation of a water pump, telescopic pipe, and spraying components, the syngas is washed. The syngas is discharged through the outlet pipe. The motor and connecting shaft work together to clean the particulate impurities in the slag collection dish. The particulate impurities fall into the slag collection dish inside the connecting pipe. The washing liquid falls through the through-holes onto the activated carbon filter plate. The activated carbon filter plate adsorbs harmful substances in the washing liquid. The treated washing liquid falls into the storage tank, allowing for filtration and recovery of the washing liquid, thus reducing the possibility of the washing device consuming large amounts of washing liquid during operation. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of the high-efficiency washing device for gasification slag water syngas provided in this utility model embodiment;

[0020] Figure 2 A partial cross-sectional view of the connection between the tower body and the slag removal and circulation mechanism provided for an embodiment of this utility model;

[0021] Figure 3 A partial schematic diagram of the connection between the telescopic pipe and the spraying component provided for an embodiment of this utility model;

[0022] Figure 4 A schematic diagram of the connection between the motor and the connecting shaft provided for an embodiment of this utility model;

[0023] Figure 5 A partial schematic diagram of the connection between the slag collection dish and the arc-shaped plate provided for an embodiment of this utility model.

[0024] In the diagram: 100-Tower body; 110-Inlet pipe; 120-Outlet pipe; 130-Connecting pipe; 131-Sealing ring; 140-Liquid storage tank; 141-Hydraulic cylinder; 142-Connecting block; 150-Water pump; 160-Telescopic pipe; 161-Liquid delivery pipe; 170-Spraying component; 171-Annular pipe; 172-Spray head; 173-Support rod; 180-Filter plate; 190-Support shell; 200-Slag cleaning and circulation mechanism; 210-Motor; 211-First bevel gear; 220-Connecting shaft; 221-Second bevel gear; 230-Sweeping component; 231-Cleaning plate; 232-Cleaning brush; 240-Slag collection dish; 241-Arc plate; 242-Sealing gasket; 250-Activated carbon filter plate; 260-Through hole; 270-Connecting plate; 271-Cleaning brush. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] Example

[0027] Please see Figures 1-5 This utility model provides a high-efficiency washing device for gasification slag hydration syngas, including a tower body 100 and a slag cleaning and circulation mechanism 200.

[0028] The slag cleaning and circulation mechanism 200 is installed inside the tower body 100. Through the slag cleaning and circulation mechanism 200, the washing liquid can be filtered and recovered for recycling, reducing the possibility that the washing device will consume a large amount of washing liquid during operation.

[0029] Please see Figures 1-3The tower body 100 has an inlet pipe 110 and an outlet pipe 120 connected to its surface. A connecting pipe 130 is slidably installed at the bottom of the tower body 100. A liquid storage tank 140 is connected to the lower end of the connecting pipe 130. A water pump 150 is connected to the top of the liquid storage tank 140. The input end of the water pump 150 is connected to the liquid storage tank 140, and the output end of the water pump 150 is connected to a spray nozzle 170 via a telescopic pipe 160. A filter plate 180 is connected inside the tower body 100. In practical implementation, the gas is supplied through external gas transmission equipment. The syngas from the gasification slag is transported to the tower body 100 through the inlet pipe 110. Particulate impurities in the syngas are filtered by the filter plate 180. By starting the water pump 150, the washing liquid in the storage tank 140 is transported to the spraying device 170 through the telescopic pipe 160. The spraying device 170 sprays the washing liquid into the tower body 100, which can wash the syngas from the gasification slag. The washing liquid falls from the connecting pipe 130 into the storage tank 140, which is conducive to the recycling of the washing liquid.

[0030] In this embodiment, a hydraulic cylinder 141 is installed on the top of the storage tank 140. Several hydraulic cylinders 141 are provided, and a connecting block 142 is connected to the movable end of each hydraulic cylinder 141. The connecting block 142 is fixedly connected to the bottom of the tower body 100. In specific implementation, when it is necessary to remove the slag collection dish 240 and the activated carbon filter plate 250, the hydraulic cylinder 141 is activated, causing its movable end to move the connecting block 142 and the tower body 100 upwards. The tower body 100 will then separate from the connecting pipe 130, and the cleaning component 230 will no longer be located inside the slag collection dish 240. At this time... The slag collection dish 240 and activated carbon filter plate 250 can be removed from the connecting pipe 130 for easy cleaning or replacement. The output end of the water pump 150 is connected to one end of the telescopic pipe 160 through the pipe body. The other end of the telescopic pipe 160 is connected to the liquid delivery pipe 161, which is connected to the spraying component 170. In specific implementation, when the movable end of the hydraulic cylinder 141 drives the tower body 100 to move upward, the telescopic pipe 160 will be stretched, reducing the possibility of damage to the pipeline conveying the washing liquid.

[0031] The spraying component 170 includes an annular pipe 171 and a nozzle 172. The annular pipe 171 is connected to the tower body 100 through a support rod 173, and the annular pipe 171 is connected to the nozzle 172 and the infusion pipe 161. Several nozzles 172 are provided.

[0032] Please see Figures 1-5The slag cleaning and circulation mechanism 200 includes a motor 210 and a connecting shaft 220. The motor 210 is mounted on the surface of the tower body 100, and the output shaft of the motor 210 is connected to the connecting shaft 220 for transmission. The connecting shaft 220 is rotatably connected inside the tower body 100, and a cleaning component 230 is connected to the lower end of the connecting shaft 220. A slag collection dish 240 and an activated carbon filter plate 250 are slidably arranged inside the connecting pipe 130. The cleaning component 230 is attached to the bottom wall of the slag collection dish 240. A through hole 260 is opened inside the slag collection dish 240. In specific implementation, when the washing liquid is sprayed into the tower body 100, the washing liquid will pass through the filter plate 180 and enter the connecting pipe 130. The slag on the filter plate 180 is cleaned and discharged. The separated particulate impurities will fall into the slag collection dish 240 of the connecting pipe 130. The particulate impurities will accumulate in the slag collection dish 240. The cleaning element 230 rotates in the slag collection dish 240, which can reduce the possibility of particulate impurities clogging the through hole 260. The diameter of the through hole 260 is smaller than the volume of the particulate impurities. The washing liquid will fall from the through hole 260 to the activated carbon filter plate 250. The activated carbon filter plate 250 can adsorb harmful substances in the washing liquid. The filtered and purified washing liquid will fall into the storage tank 140, which is conducive to the filtration and recycling of the washing liquid and reduces the possibility of the washing device consuming a large amount of washing liquid during operation.

[0033] In this embodiment, the output shaft of the motor 210 is connected to a first bevel gear 211, and the surface of the connecting shaft 220 is connected to a second bevel gear 221. The first bevel gear 211 and the second bevel gear 221 are meshed together. A support shell 190 is connected inside the tower body 100, and the connecting shaft 220 is rotatably connected inside the support shell 190. The first bevel gear 211 and the second bevel gear 221 are both located inside the support shell 190. In specific implementation, the support shell 190 can support the connecting shaft 220. By placing the first bevel gear 211 and the second bevel gear 221 inside the support shell 190, the possibility of wear caused by long-term contact between the first bevel gear 211 and the second bevel gear 221 and the washing liquid and synthesis gas is reduced.

[0034] A connecting plate 270 is connected to the upper end of the connecting shaft 220. A cleaning brush 271 is connected to the upper surface of the connecting plate 270. The cleaning brush 271 is in contact with the lower surface of the filter plate 180. In specific implementation, when the output shaft of the motor 210 drives the connecting shaft 220 to rotate, the connecting plate 270 can be rotated. The cleaning brush 271 will rotate along the lower surface of the filter plate 180, which is conducive to cleaning the particulate impurities adhering to the lower surface of the filter plate 180 and reducing the possibility that particulate impurities will clog the filter pores on the surface of the filter plate 180. A sealing ring 131 is connected to the upper surface of the connecting pipe 130. The sealing ring 131 is in contact with the bottom of the tower body 100.

[0035] The cleaning component 230 includes a cleaning plate 231 and a cleaning brush 232. The cleaning plate 231 is fixedly connected to the connecting shaft 220 and the cleaning brush 232. The cleaning brush 232 is in contact with the bottom wall of the slag collection dish 240. An arc-shaped plate 241 is connected to the surface of the slag collection dish 240. The arc-shaped plate 241 is connected to the activated carbon filter plate 250, and a handle is connected to the surface of the arc-shaped plate 241. A sealing gasket 242 is connected at the connection between the connecting pipe 130 and the arc-shaped plate 241. In practice, by pulling the handle, the arc-shaped plate 241 can be opened. The curved plate 241 is removed from the connecting pipe 130, thereby removing the slag collection dish 240 and the activated carbon filter plate 250 from the connecting pipe 130, making it easier to clean or replace the slag collection dish 240 and the activated carbon filter plate 250. A sealing gasket 242 is provided between the connecting pipe 130 and the curved plate 241 to reduce the possibility of washing liquid overflowing from the gap between the connecting pipe 130 and the curved plate 241. It should be noted that the sealing gasket 242 and the sealing ring 131 are made of rubber or silicone.

[0036] Specifically, the working principle of this high-efficiency washing device for gasified slag-water syngas is as follows: During operation, the gasified slag-water syngas is transported from the inlet pipe 110 to the tower body 100. The filter plate 180 filters particulate impurities in the syngas. By starting the water pump 150, the washing liquid in the storage tank 140 is transported from the telescopic pipe 160 to the annular pipe 171. The washing liquid is then sprayed into the tower body 100 from the nozzle 172, facilitating the washing of the syngas. The treated syngas is discharged from the outlet pipe 120. By starting the motor 210, its output shaft drives the first bevel gear 211, the second bevel gear 221, and the connecting shaft 220 to rotate. The cleaning brush 271 cleans the particulate impurities adhering to the lower surface of the filter plate 180, and the particulate impurities fall into the slag collection dish 24. Within the 0, the cleaning brush 232 cleans particulate impurities from the slag collection dish 240. The washing liquid falls from the through hole 260 of the slag collection dish 240 onto the activated carbon filter plate 250. The activated carbon filter plate 250 adsorbs harmful substances in the washing liquid. The treated washing liquid falls into the storage tank 140, which can be filtered and recycled, reducing the possibility of the washing device consuming a large amount of washing liquid during operation. By activating the hydraulic cylinder 141, its movable end drives the tower body 100 upward, and the connecting pipe 130 moves away from the tower body 100. The cleaning plate 231 is no longer located in the slag collection dish 240, and the slag collection dish 240 and the activated carbon filter plate 250 can be removed from the connecting pipe 130 for easy replacement.

[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-efficiency washing device for gasification slag hydrate synthesis gas, characterized in that, The utility model provides a tower body (100), the tower body (100) surface is connected with the air inlet pipe (110) and the air outlet pipe (120), and the tower body (100) bottom is slidably provided with the connecting pipe (130), the connecting pipe (130) lower end is connected with the liquid storage tank (140), the liquid storage tank (140) top is connected with the water pump (150), the water pump (150) input end is communicated with the liquid storage tank (140), and the water pump (150) output end is communicated with the spraying piece (170) through the telescopic pipe (160), the tower body (100) is connected with the filter plate (180) in. The utility model provides a tower body (100), the tower body (100) surface is connected with the air inlet pipe (110) and the air outlet pipe (120), and the tower body (100) bottom is slidably provided with the connecting pipe (130), the connecting pipe (130) lower end is connected with the liquid storage tank (140), the liquid storage tank (140) top is connected with the water pump (150), the water pump (150) input end is communicated with the liquid storage tank (140), and the water pump (150) output end is communicated with the spraying piece (170) through the telescopic pipe (160), the tower body (100) is connected with the filter plate (180) in. The liquid storage tank (140) top is installed hydraulic cylinder (141), hydraulic cylinder (141) is provided with a plurality of, and the movable end of hydraulic cylinder (141) is connected with the connecting block (142), and the connecting block (142) is fixedly connected with the tower body (100) bottom.

2. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, The output end of the water pump (150) is communicated with one end of the telescopic pipe (160) through the pipe body, the other end of the telescopic pipe (160) is communicated with the liquid delivery pipe (161), and the liquid delivery pipe (161) is communicated with the spraying piece (170).

3. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, The spraying piece (170) includes an annular pipe (171) and a spray head (172), the annular pipe (171) is connected in the tower body (100) through a support rod (173), and the annular pipe (171) is communicated with the spray head (172) and the liquid delivery pipe (161), and the spray head (172) is provided with a plurality of.

4. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 3, characterized in that, The output shaft of the motor (210) is connected with a first bevel gear (211), the surface of the connecting shaft (220) is connected with a second bevel gear (221), and the first bevel gear (211) and the second bevel gear (221) are meshed.

5. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, The tower body (100) is connected with a support shell (190), the connecting shaft (220) is rotatably connected in the support shell (190), and the first bevel gear (211) and the second bevel gear (221) are located in the support shell (190).

6. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 5, characterized in that, The connecting shaft (220) upper end is connected with the connecting plate (270), the connecting plate (270) upper surface is connected with the cleaning brush (271), and the cleaning brush (271) is attached to the lower surface of the filter plate (180).

7. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, ​ 8. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, The connecting pipe (130) is connected with a sealing ring (131) on the upper surface, and the sealing ring (131) is attached to the bottom of the tower body (100).

9. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, The cleaning member (230) comprises a cleaning plate (231) and a cleaning brush (232), the cleaning plate (231) is fixedly connected with the connecting shaft (220) and the cleaning brush (232), and the cleaning brush (232) is attached to the bottom wall of the slag collecting basin (240).

10. The high-efficiency washing device for gasification slag hydrate synthesis gas according to claim 1, characterized in that, The slag collecting basin (240) is connected with an arc-shaped plate (241) on the surface, the arc-shaped plate (241) is connected with the activated carbon filter plate (250), and the arc-shaped plate (241) is connected with a handle on the surface, and the connecting pipe (130) and the arc-shaped plate (241) are connected with a sealing gasket (242) at the connecting position.