Elastic band cutting and shaping device

Abstract

The utility model relates to the technical field of elastic band processing, in particular to an elastic band cutting and shaping device. The utility model provides an elastic band cutting and shaping device which can shape an elastic band into a specified size after cutting, reduce waste of raw materials and improve the yield. An elastic band cutting and shaping device comprises a rack, a supporting frame, a cutting machine, a material pulling mechanical arm and the like, the supporting frame is connected to the left side of the lower portion of the rack, the cutting machine is connected to the upper side of the left front portion of the rack, and the material pulling mechanical arm is connected to the upper side of the middle of the rack. The electric push rod is started to push the movable workbench to move, the length direction of the elastic band is adjusted, after adjustment is completed, the fixed workbench moves along the sliding rail through the transmission assembly, the elastic band is fed into the drying furnace to be dried, the stretched elastic band is shaped, and the elastic band is dried. And the effects that the elastic band can be shaped into the specified size after being cut, raw material waste is reduced, and the yield is increased are achieved.

Description

Technical Field

[0001] This utility model relates to the field of elastic band processing technology, and in particular to an elastic band cutting and shaping device. Background Technology

[0002] Elastic bands are a type of elastic band widely used in the textile industry. During use, they typically need to be cut to a specific length. However, due to the limitations of weaving machine precision, the cut elastic bands are often of inconsistent lengths. This results in a large number of elastic bands not meeting the required length after cutting, leading to substandard finished product lengths and consequently, low raw material utilization and low yield rates.

[0003] Therefore, an elastic band cutting and shaping device has now been developed that can reshape elastic bands to a specified size after cutting, reducing material waste and increasing yield. Utility Model Content

[0004] To overcome the shortcomings of inconsistent elastic band lengths after cutting, resulting in a large number of elastic bands not meeting the required length after cutting and finished product lengths not meeting the requirements, leading to low material utilization and yield, this utility model provides an elastic band cutting and shaping device that can shape elastic bands into specified sizes after cutting, reducing material waste and improving yield.

[0005] The technical solution of this utility model is as follows: an elastic band cutting and shaping device, including a frame, a support frame, a cutting machine, a material pulling robot, a linear guide rail, a push plate, and a shaping component. The support frame is connected to the lower left side of the frame, the cutting machine is connected to the upper left front side of the frame, the material pulling robot is connected to the upper middle side of the frame, the linear guide rail is connected to the lower left front side of the frame, the push plate is connected to the slider on the linear guide rail, the push plate is slidably connected to the frame, and the frame is provided with a shaping component capable of shaping the elastic band.

[0006] Optionally, multiple base plates are provided on the underside of the frame.

[0007] Optionally, the shaping assembly includes a placement plate, a transmission assembly, slide rails, a fixed worktable, a pressing assembly, a movable worktable, an electric push rod, a vision detector, and a drying oven. The placement plate is connected to the upper side of the frame, and the transmission assembly is provided on the placement plate. Slide rails are connected to the upper sides of both the front and rear of the placement plate. The fixed worktable is slidably connected between the left sides of the slide rails. The fixed worktable is connected to the transmission assembly. The movable worktable is slidably connected to the fixed worktable. Pressing assemblies are provided on both the fixed worktable and the movable worktable. An electric push rod is connected to the left side of the fixed worktable, and the telescopic end of the electric push rod is connected to the movable worktable. Two vision detectors are connected to the upper rear of the frame. The cutting machine is electrically connected to the vision detectors, and the electric push rod is electrically connected to the vision detectors. A drying oven is connected to the upper middle part of the frame, and the drying oven is located above the placement plate.

[0008] Optionally, the transmission assembly includes a motor, a belt, and drive wheels. Motors are connected to the lower sides of both the left and right sides of the placement plate, and drive wheels are connected to the output shafts of the motors. A belt is wound around the drive wheels.

[0009] Optionally, the pressing assembly includes a cylinder and a pressure block. A cylinder is connected to the upper side of both the fixed worktable and the movable worktable, and a pressure block is connected to the telescopic end of the cylinder.

[0010] Optionally, the vision detectors are positioned facing both the fixed worktable and the movable worktable.

[0011] The beneficial effects of this utility model are as follows: This utility model uses an electric actuator to move a movable worktable, thereby adjusting the length of the elastic band. After adjustment, the fixed worktable moves along the slide rail via a transmission component, sending the elastic band into a drying oven for drying. This shapes the stretched elastic band, achieving the effect of shaping the elastic band to a specified size after cutting, reducing material waste, and improving the yield rate. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This is a three-dimensional structural diagram of the cutting machine of this utility model.

[0014] Figure 3 This is a three-dimensional structural diagram of the material pulling mechanism of this utility model.

[0015] Figure 4 This is a three-dimensional structural diagram of the feeding mechanism of this utility model.

[0016] Figure 5 This is a three-dimensional structural diagram of the first type of shaping mechanism of this utility model.

[0017] Figure 6 This is a three-dimensional structural diagram of the second type of shaping mechanism of this utility model.

[0018] Figure 7 This is a three-dimensional structural diagram of the visual inspection mechanism of this utility model.

[0019] Figure 8 This is a structural diagram of the raw material strip of this utility model.

[0020] The markings in the attached diagram are: 1: frame, 2: support frame, 3: cutting machine, 4: material pulling robot, 5: linear guide, 6: push plate, 7: placement plate, 8: transmission assembly, 9: slide rail, 10: fixed worktable, 11: pressing assembly, 12: movable worktable, 13: electric push rod, 14: vision detector, 15: drying oven. Detailed Implementation

[0021] The present invention will be further described below with reference to specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.

[0022] An elastic band cutting and shaping device, such as Figures 1-8As shown, the assembly includes a frame 1, a support frame 2, a cutting machine 3, a material-pulling robot 4, a linear guide rail 5, a pusher plate 6, and a shaping assembly. The support frame 2 is connected to the lower left side of the frame 1. Four base plates are provided on the lower side of the frame 1 to prevent ground wear. The cutting machine 3 is connected to the upper left front part of the frame 1. The material-pulling robot 4 is connected to the upper middle part of the frame 1. The linear guide rail 5 is connected to the lower left front part of the frame 1. The pusher plate 6 is connected to a slider on the linear guide rail 5 and is slidably connected to the frame 1. A shaping assembly is provided on the frame 1; the shaping assembly includes a placement plate 7, a transmission assembly 8, a slide rail 9, a fixed worktable 10, a pressing assembly 11, a movable worktable 12, an electric push rod 13, a vision detector 14, and a drying oven 15. The placement plate 7 is connected to the upper side of the frame 1, and the transmission assembly 8 is provided on the placement plate 7. The transmission assembly 8 includes a motor, a belt, and drive wheels. Motors are connected to the lower left and right sides of the placement plate 7, and drive wheels are connected to the output shafts of the motors. Belts are wound around the drive wheels. The front and rear sides of the placement plate 7... The upper side of each part is connected to the slide rail 9. The left side of the slide rail 9 is slidably connected to the fixed worktable 10. The fixed worktable 10 is connected to the transmission assembly 8. The movable worktable 12 is slidably connected to the fixed worktable 10. Both the fixed worktable 10 and the movable worktable 12 are provided with the pressing assembly 11. The pressing assembly 11 includes a cylinder and a pressing block. The upper side of both the fixed worktable 10 and the movable worktable 12 is connected to a cylinder. The extension end of each cylinder is connected to a pressing block. The fixed worktable... The left side of the frame 10 is connected to the electric push rod 13, and the telescopic end of the electric push rod 13 is connected to the movable worktable 12. The upper rear side of the frame 1 is connected to two vision detectors 14, which are respectively facing the fixed worktable 10 and the movable worktable 12. The cutting machine 3 is electrically connected to the vision detectors 14, and the electric push rod 13 is electrically connected to the vision detectors 14. The upper middle side of the frame 1 is connected to the drying oven 15, which is located above the placement plate 7.

[0023] As attached Figure 8As shown, the original material strip structure of this utility model is not a single-layer material strip structure, but a structure in which single and double layers appear alternately. The length of the single-layer material strip area is variable, and the original material can be adjusted according to different length requirements. The length of the double-layer material strip area is fixed. The material strip includes two types of stitching: A and B. Stitching A is a single- or double-layer stitching, and stitching B is an ultrasonic welding marking stitching on the double layer. Stitching C is a cutting indicator line that does not exist in the actual material. The K segment formed after cutting along the two C lines is the material strip area that needs further processing. The length of the K segment is smaller than the standard value to facilitate subsequent stretching and shaping. When using this utility model, first place the frame 1... The elastic band is placed in the elastic band cutting and shaping area, and then the elastic band to be cut is placed on the support frame 2. The pulling robot 4 pulls the elastic band into the cutting machine 3. When the vision detector 14 detects the seam on the elastic band, the cutting machine 3 cuts the elastic band. Then, the pulling robot 4 pulls the cut section of elastic band to the push plate 6. After reaching the designated position, the pulling robot 4 releases the elastic band, and then the linear guide 5 is activated, causing the push plate 6 to move backward, pushing the elastic band onto the fixed worktable 10 and the movable worktable 12. Finally, the cylinder in the pressing assembly 11 is activated. The pressure block is moved downwards to fix both ends of the elastic band to the fixed worktable 10 and the movable worktable 12, respectively. Both the fixed worktable 10 and the movable worktable 12 are marked with lines. The vision detector 14 pre-captures the image information of these marks. After the elastic band enters the shaping worktable area, it again captures the seam of the elastic band and compares it with the pre-captured marks. Through information technology processing, the actual deviation can be obtained. Then, the electric actuator 13 is activated to move the movable worktable 12, thereby adjusting the length of the elastic band. After adjustment, the motor in the transmission assembly 8 is activated to drive the belt and transmission... The rotating wheel causes the fixed worktable 10 to move along the slide rail 9, feeding the elastic band into the drying oven 15 for drying and shaping the stretched elastic band. This allows the elastic band to be shaped into the specified size after cutting, reducing material waste and increasing the yield rate. The specific model of the camera of the vision detector 14 can be Keyence VS-L500CX, and the lighting can be CA-DEW10X. The vision control device also includes mounting brackets and other equipment. Since these are existing technologies, the working principle of vision detection will not be elaborated here. Other supporting equipment such as displays and communication systems will also not be described in detail.

[0024] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An elastic band cutting and shaping device, characterized by: The utility model relates to a kind of band shaping machines, including organic frame (1), support frame (2), cutting machine (3), pull material manipulator (4), linear guide (5), push plate (6) and shaping assembly, support frame (2) is connected in the lower left side of frame (1), cutting machine (3) is connected in the left front upper side of frame (1), pull material manipulator (4) is connected in the middle upper side of frame (1), linear guide (5) is connected in the left front lower side of frame (1), the slider on linear guide (5) is connected with push plate (6), push plate (6) is slidably connected with frame (1), shaping assembly that frame (1) is equipped with can be shaped to loose and tight band.

2. An elastic band trimming and shaping device as claimed in claim 1, characterized in that: Frame (1) is equipped with a plurality of bottom plates on the lower side.

3. An elastic band trimming and shaping device as claimed in claim 1, characterized in that: Shaping assembly includes placement plate (7), transmission assembly (8), slide rail (9), fixed workbench (10), lower pressing assembly (11), movable workbench (12), electric push rod (13), visual detector (14) and drying furnace (15), frame (1) is connected with placement plate (7) on the upper side, transmission assembly (8) is equipped on placement plate (7), slide rail (9) is connected on the upper side of both front and rear of placement plate (7), fixed workbench (10) is slidably connected between the left part of slide rail (9), fixed workbench (10) is connected with transmission assembly (8), movable workbench (12) is slidably connected on fixed workbench (10), and fixed workbench (10) and movable workbench (12) are equipped with lower pressing assembly (11) on it, electric push rod (13) is connected on the left part of fixed workbench (10), and the telescopic end of electric push rod (13) is connected with movable workbench (12), frame (1) is connected with two visual detectors (14) on the upper side of rear part, cutting machine (3) is electrically connected with visual detector (14), electric push rod (13) is electrically connected with visual detector (14), drying furnace (15) is connected on the middle upper side of frame (1), and drying furnace (15) is located above placement plate (7).

4. An elastic band trimming and shaping device as claimed in claim 3, characterized in that: Transmission assembly (8) includes motor, belt and transmission wheel, and motor is connected on the lower side of both left and right of placement plate (7), transmission wheel is connected on the output shaft of motor, and belt is wound between transmission wheel.

5. An elastic band trimming and shaping device as claimed in claim 3, characterized in that: Lower pressing assembly (11) includes cylinder and pressing block, and cylinder is connected on the upper side of fixed workbench (10) and movable workbench (12), and pressing block is connected on the telescopic end of cylinder.

6. An elastic band trimming and shaping device as claimed in claim 3, characterized in that: Visual detector (14) is respectively opposite fixed workbench (10) and movable workbench (12).

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