Inner wall uniformity detection device for plastic pipe production

By designing a device for detecting the uniformity of the inner wall of plastic pipes in production, which includes clamping and detection components, the problems of instability and time-consuming and labor-intensive traditional detection methods have been solved, and rapid and accurate detection of the uniformity of the inner wall has been achieved.

CN224004889UActive Publication Date: 2026-03-17DALIAN TIANWEI PIPE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Traditional methods for testing the uniformity of the inner wall of plastic pipes are unstable, have low accuracy, and are time-consuming and labor-intensive, making it difficult to meet the needs of large-scale sampling inspections.

Method used

A device for detecting the uniformity of the inner wall of plastic tubes in production was designed, comprising a clamping component and a detection component. The clamping component fixes the plastic tubes with clamping rollers, and the detection component detects the uniformity of the inner wall with rollers and pressure sensors, achieving rapid and stable detection.

Benefits of technology

It enables rapid and accurate detection of the uniformity of the inner wall of plastic pipes, simplifies the detection process, and improves the stability and accuracy of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an inner wall uniformity detection device for plastic pipe production, which relates to the technical field of plastic pipe production and comprises a bottom plate, a vertical plate is fixedly connected to the top of the bottom plate, a mounting frame is fixedly mounted on one side of the vertical plate, and a display screen is fixedly mounted on one side, close to the mounting frame, of the vertical plate; according to the device, one section of a plastic pipe is firstly clamped and fixed through the clamping assembly, the plastic pipe is horizontally placed in an overhead mode so that the plastic pipe can be detected, the plastic pipes with different diameters can be clamped, after the plastic pipe is fixed, the uniformity of the plastic pipe is detected through the detection assembly, the uniformity of the plastic pipe can be detected, and the detection efficiency is improved. The inspection process is simple, fast and stable, and the uniformity of the detected pipeline can be accurately and perfectly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plastic pipe production, and specifically relates to an inner wall uniformity detection device for plastic pipe production. BACKGROUND

[0002] Plastic pipes are widely used in daily life and production, industrial production, agricultural irrigation and daily water supply and drainage, etc. When the pipeline is used to transport liquid or gas, the uniformity of the inner diameter directly affects the flow resistance of the fluid. If the inner diameter is not uniform, it will cause the local resistance to increase, affect the fluid transmission efficiency, and may require more pumping power to maintain the flow, thereby increasing energy consumption. Therefore, the quality detection of plastic pipes is particularly important. In the traditional inner wall uniformity detection of plastic pipes, manual detection is usually used. This detection method is unstable, the data accuracy may deviate, and it is time-consuming and laborious, which is not conducive to large-scale sampling inspection. SUMMARY

[0003] The utility model provides a kind of inner wall uniformity detection device for plastic pipe production, and the plastic pipe is fixed by first clamping component to a section of plastic pipe, so that the plastic pipe is placed in horizontal air space, to facilitate the detection of plastic pipe, and different diameter size plastic pipe can be clamped, and the uniformity of plastic pipe is detected by detection component after plastic pipe is fixed, the uniformity of plastic pipe material can be detected, the process is simple, fast and stable, and the uniformity of pipe can be accurately and perfectly detected.

[0004] The technical problem to be solved by the utility model is solved by the following technical scheme:

[0005] An inner wall uniformity detection device for plastic pipe production includes a bottom plate, a vertical plate fixedly connected to the top of the bottom plate, an installation frame fixedly installed on one side of the vertical plate, and a display screen fixedly installed on the side of the vertical plate close to the installation frame.

[0006] A clamping assembly is provided in the installation frame for clamping and fixing the plastic pipe. The clamping assembly includes a moving groove, a moving block, a double-thread screw rod, an installation rod, a movable slot and a clamping roller.

[0007] A detection assembly is provided on the vertical plate for detecting the uniformity of the plastic pipe. The detection assembly includes an electric push rod, a detection cylinder, an air pipe, a pressure sensor, an air nozzle, a guide frame, a piston, a support plate and a roller.

[0008] Furthermore, two movable slots are provided on one side of the mounting frame, and each of the two movable slots is provided with a movable block. A bidirectional threaded screw is rotatably connected between the two movable slots. The two movable blocks are threaded to the outside of the bidirectional threaded screw. Two mounting rods are rotatably connected to one side of each of the two movable blocks. Two movable slots are provided on one side of the upright plate to allow the mounting rods to pass through. One end of each mounting rod passes through the movable slot and is fixedly connected to a clamping roller on its outside.

[0009] Furthermore, an electric push rod is fixedly installed on the side of the upright plate away from the mounting frame. One end of the electric push rod is provided with a detection cylinder. An air pipe is fixedly installed inside the detection cylinder. A pressure sensor is fixedly installed at one end of the air pipe, and an air nozzle is fixedly installed at the other end of the air pipe. Two guide frames are fixedly connected between the periphery of the air pipe and the inner wall of the detection cylinder. A piston is slidably connected inside each of the guide frames. Support plates are fixedly connected to the opposite sides of the two pistons. One side of the support plate extends to the outside of the detection cylinder, and rollers are rotatably connected to the opposite sides of the support plate.

[0010] Furthermore, a housing is fixedly installed at the bottom of the mounting frame, the bottom end of the bidirectional threaded screw extends to the housing and is fixedly connected to a bevel gear a, a drive motor is fixedly installed on one side of the housing, and one end of the drive shaft of the drive motor extends into the housing and is fixedly connected to a bevel gear b.

[0011] Furthermore, one end of the electric push rod is fixedly connected to a connector, and a rotating bearing is fixedly installed on the outside of the connector. One end of the detection cylinder is fixedly connected to a connecting cylinder, and the connecting cylinder is installed on the outside of the rotating bearing.

[0012] Furthermore, a rotating rod is fixedly connected to the other end of the detection cylinder, one end of the air tube passes through the rotating rod and extends to the outside, and two symmetrically arranged handles are rotatably connected to the circumference of the rotating rod, and two card holders that cooperate with the handles are fixedly connected to the circumference of the rotating rod.

[0013] Furthermore, a pneumatic rod is fixedly connected to the top of the base plate, and a support block is fixedly installed at the top of the pneumatic rod.

[0014] The beneficial effects of this utility model are:

[0015] The advantages of this utility model are that the clamping component first clamps and fixes a section of the plastic pipe, so that the plastic pipe is placed horizontally in the air, which facilitates the inspection of the plastic pipe. It can also clamp plastic pipes of different diameters. After the plastic pipe is fixed, the uniformity of the plastic pipe is detected by the detection component. It can detect the uniformity of the plastic pipe material. The inspection process is simple, fast and stable, and can accurately and completely detect the uniformity of the pipeline. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a cross-sectional view of the overall structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the mounting frame structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the detection cylinder structure of this utility model.

[0020] Figure 5 For the present utility model Figure 2 Enlarged view of point A in the middle.

[0021] Figures 1-5 Components: 1. Base plate; 11. Vertical plate; 12. Mounting frame; 13. Display screen; 2. Moving slot; 21. Moving block; 22. Double-sided threaded screw; 23. Mounting rod; 24. Movable slot; 25. Clamping roller; 26. Housing; 27. Bevel gear a; 28. Drive motor; 29. ​​Bevel gear b; 3. Electric push rod; 31. Detection cylinder; 32. Air pipe; 33. Pressure sensor; 34. Air nozzle; 35. Guide frame; 36. Piston; 37. Support plate; 38. Roller; 39. Connector; 310. Rotary bearing; 311. Connecting cylinder; 312. Rotating rod; 313. Handle; 314. Card seat; 4. Pneumatic rod; 41. Support block. Detailed Implementation

[0022] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0023] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0024] Example 1

[0025] like Figures 1-5 As shown, a device for detecting the uniformity of the inner wall of a plastic pipe is provided, comprising: a base plate 1, a vertical plate 11 fixedly connected to the top of the base plate 1, a mounting frame 12 fixedly installed on one side of the vertical plate 11, and a display screen 13 fixedly installed on the side of the vertical plate 11 near the mounting frame 12; a clamping assembly disposed in the mounting frame 12 for clamping and fixing the plastic pipe; and a detection assembly disposed on the vertical plate 11 for detecting the uniformity of the plastic pipe.

[0026] Among them, a pneumatic rod 4 is fixedly connected to the top of the base plate 1, and a support block 41 is fixedly installed at the top of the pneumatic rod 4.

[0027] When testing the uniformity of the plastic tube, one end of the plastic tube is clamped and fixed by the clamping assembly. Then, the pneumatic rod 4 is activated to push the support block 41 upward, so that the support block 41 moves to the bottom of the plastic tube to support the plastic tube. Then, the plastic tube is tested by the detection assembly, and the test results are displayed on the display screen 13.

[0028] Example 2

[0029] Based on Embodiment 1, the clamping assembly includes: a movable groove 2, a movable block 21, a bidirectional threaded screw 22, a mounting rod 23, a movable groove 24, and a clamping roller 25. Two movable grooves 2 are provided on one side of the mounting frame 12, and each movable groove 2 is provided with a movable block 21. A bidirectional threaded screw 22 is rotatably connected between the two movable grooves 2. The two movable blocks 21 are threaded to the outside of the bidirectional threaded screw 22. Two mounting rods 23 are rotatably connected to one side of each movable block 21. Two movable grooves 24 are provided on one side of the upright plate 11 to allow the mounting rods 23 to pass through. One end of the mounting rod 23 passes through the movable groove 24 and is fixedly connected to the outside of each of the two movable rods 23. A housing 26 is fixedly installed at the bottom of the mounting frame 12. The bottom end of the bidirectional threaded screw 22 extends to the housing 26 and is fixedly connected to a bevel gear a27. A drive motor 28 is fixedly installed on one side of the housing 26. One end of the drive shaft of the drive motor 28 extends into the housing 26 and is fixedly connected to a bevel gear b29.

[0030] When clamping and fixing one end of the plastic tube, the plastic tube is sleeved onto the electric push rod 3, so that the plastic tube is located between the upper and lower clamping rollers 25. When the drive motor 28 is started, the bevel gear b29 is rotated. The bevel gear b29 meshes with the bevel gear a27, which in turn drives the bidirectional threaded screw 22 to rotate. The bidirectional threaded screw 22 rotates and engages with the two moving blocks 21, which in turn drives the two moving blocks 21 to move relative to each other inside the moving groove 2. The moving blocks 21 drive the upper and lower clamping rollers 25 to move closer together through the mounting rod 23, thereby clamping and fixing one end of the plastic tube.

[0031] Example 3

[0032] Based on Embodiment 1, the detection assembly includes: an electric push rod 3, a detection cylinder 31, an air pipe 32, a pressure sensor 33, an air nozzle 34, a guide frame 35, a piston 36, a support plate 37, and a roller 38. An electric push rod 3 is fixedly installed on the side of the upright plate 11 away from the mounting frame 12. One end of the electric push rod 3 is equipped with a detection cylinder 31. An air pipe 32 is fixedly installed inside the detection cylinder 31. A pressure sensor 33 is fixedly installed at one end of the air pipe 32, and an air nozzle 34 is fixedly installed at the other end. Two guide frames 35 are fixedly connected between the periphery of the air pipe 32 and the inner wall of the detection cylinder 31. Pistons 36 are slidably connected inside the guide frames 35, with the two pistons 36 fixedly mounted on opposite sides. A support plate 37 is fixedly connected, with one side of the support plate 37 extending to the outside of the detection cylinder 31. Rollers 38 are rotatably connected to opposite sides of the support plate 37. One end of the electric push rod 3 is fixedly connected to a connector 39, and a rotating bearing 310 is fixedly installed on the outside of the connector 39. One end of the detection cylinder 31 is fixedly connected to a connecting cylinder 311, which is installed on the outside of the rotating bearing 310. The other end of the detection cylinder 31 is fixedly connected to a rotating rod 312. One end of the air pipe 32 passes through the rotating rod 312 and extends to the outside. Two symmetrically arranged handles 313 are rotatably connected around the rotating rod 312. Two card holders 314 that cooperate with the handles 313 are fixedly connected around the rotating rod 312.

[0033] During testing, the air tube is connected to the air nozzle 34, and air is injected into the air tube 32 through the air nozzle 34. This causes the two pistons 36 to move in opposite directions along the inside of the guide frame 35, pushing the two support plates 37 outward so that the rollers 38 fit against the inner wall of the plastic tube. Then, the air tube is disconnected to stop the inflation. At this time, the air pressure inside the air tube 32 is stable, and the pressure sensor 33 can detect and record the air pressure. Then, the two handles 313 are removed from the two holders 314 and opened. Grasping the two handles 313 and rotating them causes the detection cylinder 31 to rotate through the rotating rod 312. The detection cylinder 31 drives the connecting cylinder 311 to rotate, and the connecting cylinder 311 drives the outer ring of the rotating bearing 310 to rotate. The rotating bearing 310 enables the detection cylinder 31 to rotate smoothly. When the detection cylinder 31 rotates, it drives the two rollers 38 to rotate along the inner wall of the plastic tube through the two support plates 37. When there is an unevenness in the inner wall of the plastic tube... When the roller 38 moves to the protruding position, the inner diameter of the plastic tube narrows, which in turn pushes the support plate 37 back into the guide frame 35 a certain distance. The piston 36 retracts and squeezes the gas inside the air pipe 32, causing the internal gas pressure to rise. When the roller 38 moves to the recessed position, the inner diameter of the plastic tube widens. The pressure sensor 33 detects the change in air pressure and displays the change in air pressure as a curve on the display screen 13. The initial air pressure is 0. The rising air pressure line shows a positive value, and the falling air pressure line shows a negative value. By observing the degree of fluctuation of the curve, it can be determined whether the uniformity of the inner wall of the plastic tube is uniform or within the allowable deviation value. After the test is completed, the air nozzle 34 is pressed to release the gas inside the air pipe 32. The piston 36 loses its restraint and the support plate 37 can retract. Then, the two handles 313 are retracted and inserted into the holder 314. Then, the fixation of the plastic tube is released and it is removed.

[0034] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0035] The above provides a detailed description of the inner wall uniformity detection device for plastic pipe production provided in the embodiments of this application. Specific examples have been used to illustrate the principle and implementation of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solution and core idea of ​​this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A device for detecting uniformity of inner wall of plastic pipe production, characterized in that, Include: The bottom plate (1) top fixedly connected with the vertical plate (11), one side of the vertical plate (11) is fixedly installed with the installation frame (12), the vertical plate (11) is fixedly installed with the display screen (13) on the side close to the installation frame (12); Clamping assembly, the clamping assembly is arranged in the installation frame (12), for clamping and fixing plastic pipe, the clamping assembly includes: moving groove (2), moving block (21), two-way threaded screw rod (22), mounting rod (23), movable slot (24) and clamping roller (25); Detection assembly, the detection assembly is arranged on the vertical plate (11), for detecting the uniformity of plastic pipe, the detection assembly includes: electric push rod (3), detection cylinder (31), air pipe (32), pressure sensor (33), air nozzle (34), guide frame (35), piston (36), support plate (37) and roller (38).

2. The inner wall uniformity detection device for plastic pipe production according to claim 1, characterized in that, The installation frame (12) is provided with two moving grooves (2) on one side, two moving grooves (2) are respectively provided with moving blocks (21), two moving grooves (2) are rotatably connected with two-way threaded screw rod (22), two moving blocks (21) are respectively screw connected to the outside of two-way threaded screw rod (22), two moving blocks (21) are rotatably connected with two mounting rods (23) on one side, the vertical plate (11) is provided with two movable slots (24) through which the mounting rods (23) pass on one side, the mounting rods (23) penetrate the movable slots (24) and are fixedly connected with clamping rollers (25) outside.

3. The inner wall uniformity detection device for plastic pipe production according to claim 1, characterized in that, The vertical plate (11) is fixedly installed with an electric push rod (3) away from the installation frame (12), one end of the electric push rod (3) is provided with a detection cylinder (31), the detection cylinder (31) is fixedly installed with an air pipe (32) inside, one end of the air pipe (32) is fixedly installed with a pressure sensor (33), the other end of the air pipe (32) is fixedly installed with an air nozzle (34), two guide frames (35) are fixedly connected between the air pipe (32) and the inner wall of the detection cylinder (31), the pistons (36) are slidably connected in the guide frames (35), respectively, two pistons (36) are fixedly connected with support plates (37) on the opposite sides, the support plates (37) extend to the outside of the detection cylinder (31) on one side, the support plates (37) are rotatably connected with rollers (38) on the opposite sides.

4. The inner wall uniformity detection device for plastic pipe production according to claim 1, characterized in that, The installation frame (12) is fixedly installed with a housing (26) at the bottom, the two-way threaded screw rod (22) extends to the housing (26) and is fixedly connected with bevel gear a (27) at the bottom, the housing (26) is fixedly installed with a driving motor (28) on one side, the driving shaft of the driving motor (28) extends to the inside of the housing (26) and is fixedly connected with bevel gear b (29) at one end.

5. The inner wall uniformity detection device for plastic pipe production according to claim 1, characterized in that, One end of the electric push rod (3) is fixedly connected with a connecting head (39), an external rotating bearing (310) is fixedly installed on the connecting head (39), one end of the detection cylinder (31) is fixedly connected with a connecting cylinder (311), and the connecting cylinder (311) is installed on the external rotating bearing (310).

6. The inner wall uniformity detection device for plastic pipe production according to claim 1, characterized in that, The other end of the detection cylinder (31) is fixedly connected with a rotating rod (312), one end of the air pipe (32) penetrates through the rotating rod (312) and extends to the outside, two symmetrically arranged handles (313) are rotatably connected to the periphery of the rotating rod (312), and two clamping bases (314) used in cooperation with the handles (313) are fixedly connected to the periphery of the rotating rod (312).

7. The inner wall uniformity detection device for plastic pipe production according to claim 1, characterized in that, The bottom plate (1) is fixedly connected with a pneumatic rod (4) at the top, and a supporting block (41) is fixedly installed at the top of the pneumatic rod (4).