Intelligent device for efficiently extracting mulberry anthocyanin

Abstract

The utility model discloses an intelligent device for efficiently extracting mulberry anthocyanin, which belongs to the technical field of anthocyanin and comprises a crushing box, a mixing box, a collecting box, a crushing component, a mixing component and an evaporating component. The crushed mulberry puree enters the mixing box, an ethanol solution is injected and mixed, the mixed liquid is injected into the evaporation boxes to be evaporated, evaporation can be conducted at the same time through the multiple evaporation boxes, the mulberries are continuously treated through the crushing box and the mixing box, and the mulberry puree is more uniform. The evaporation assembly enables filtrate filtered by the filtering assembly to enter one evaporation box to be evaporated, and a third driving motor rotates to drive a rotating disc to rotate, so that a new evaporation box is located below a second electromagnetic valve to receive new filtrate; after the evaporated evaporation box is moved to the position above the collection box, a third driving motor is started, and the extracting solution is put into the collection box to be stored.

Description

TECHNICAL FIELD

[0001] The utility model belongs to anthocyanin extraction technical field, concretely relates to mulberry anthocyanin high -efficient extraction intelligent device. BACKGROUND

[0002] Anthocyanin is a kind of glycosidic bond combination, with flavone typical 2-phenyl pyran cation structure derivative, its nutritional value is extremely high, it has wide application in the field of medicine and food. Because mulberry contains a large amount of anthocyanin, so anthocyanin is mainly extracted in mulberry.

[0003] Chinese utility model patent CN221867466U discloses a kind of mulberry anthocyanin extraction and purification device, including bottom plate, support and box, box is fixedly installed on the upper end of bottom plate by support, the inside of box is provided with chamber, the upper end of box is provided with the opening communicated with chamber, opening is provided with sealing door outside;It also includes crushing mechanism, leaching mechanism and filtering evaporation mechanism, crushing mechanism is installed in the upper portion of box chamber, leaching mechanism is installed in the middle portion of box chamber, filtering evaporation mechanism is installed in the lower portion of box chamber, crushing mechanism has the function of crushing, leaching mechanism is used to promote the leaching of anthocyanin in mulberry, filtering evaporation mechanism has the function of filtering and heating evaporation.

[0004] The above prior art still has the following defects: due to the integral upper and lower arrangement, the bottom cannot process new mulberry when evaporation, when new mulberry original slurry enters evaporation mechanism, it will mix with mulberry original slurry that has been evaporated, resulting in uneven evaporation, leading to poor extraction effect of anthocyanin, and making the efficiency of mulberry anthocyanin extraction low. UTILITY MODEL CONTENT

[0005] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] To solve the problem of uneven evaporation caused by the integral upper and lower arrangement in the above background technology, which leads to the bottom unable to process new mulberry when evaporation, and the new mulberry original slurry entering the evaporation mechanism mixes with the mulberry original slurry that has been evaporated, resulting in uneven evaporation, leading to poor extraction effect of anthocyanin, and making the efficiency of mulberry anthocyanin extraction low, the utility model adopts the following technical scheme.

[0007] The application discloses an intelligent device for efficiently extracting mulberry anthocyanins, which comprises a supporting bottom plate, a first support fixedly connected to one side of the upper end of the supporting bottom plate, a second support fixedly connected to the other side of the upper end of the supporting bottom plate, a crushing box detachably connected to the tail end of the first support, a mixing box detachably connected to the tail end of the second support, a collecting box arranged on one side of the outer wall of the supporting bottom plate, a crushing assembly installed in the crushing box, the crushing assembly crushing mulberries to obtain mulberry raw pulp and conveying the mulberry raw pulp into the mixing box, a mixing assembly installed in the mixing box, the mixing assembly mixing ethanol solution and the mulberry raw pulp to obtain a mixed solution, an evaporation assembly installed at the upper end of the supporting bottom plate, and the evaporation assembly being capable of evaporating multiple portions of the mixed solution at the same time.

[0008] Preferably, a filtering assembly is installed in the mixing box, and the filtering assembly filters the mixed solution to obtain a filtrate.

[0009] Preferably, the crushing assembly comprises crushing rollers, meshing gears, a first driving motor, a discharge pipe and a first electromagnetic valve, the inner walls of the crushing box are fixedly connected to two inclined guide plates which are inclined downward towards the center, the crushing box is rotatably connected to the crushing rollers at the bottom of the gap between the two inclined guide plates, one end of each of the two crushing rollers is fixedly connected to a meshing gear which penetrates through the crushing box, the two meshing gears are meshed with each other, the outer wall of one side of the crushing box is detachably connected to the first driving motor, the rotating end of the first driving motor is inserted into the crushing box and detachably connected to the end of the crushing roller on one side, the bottom of the crushing box is detachably connected to the discharge pipe, the discharge pipe is aligned with the mixing box, and the first electromagnetic valve is arranged on the discharge pipe.

[0010] Preferably, the mixing assembly comprises a second driving motor and a stirring shaft, the upper end of the mixing box is fixedly connected to a mounting plate, the upper end of the mounting plate is detachably connected to the second driving motor, the rotating end of the second driving motor penetrates through the mounting plate and is detachably connected to the stirring shaft, and the bottom of the mixing box is provided with a second electromagnetic valve.

[0011] Preferably, the filtering assembly comprises a filter plate and a magnetic plate, the side wall of the mixing box is inserted with the filter plate, the outer wall of the filter plate is fixedly connected to the magnetic plate, and the magnetic plate is magnetically attracted to the outer wall of the mixing box.

[0012] Preferably, the evaporation assembly comprises evaporation boxes, a rotating disc, a third electromagnetic valve, a third driving motor, sliding plates and a power supply box, the upper end of the supporting bottom plate is provided with a sliding ring groove, the inner sides of the sliding ring groove are slidably connected to the sliding plates, the upper ends of the two sliding plates are fixedly connected to the rotating disc, a plurality of evaporation boxes are circumferentially arranged and installed at the upper end of the rotating disc, the bottom of each evaporation box is detachably connected to the third electromagnetic valve which penetrates through the evaporation box, the upper end of the supporting bottom plate is detachably connected to the third driving motor, the rotating end of the third driving motor is detachably connected to the bottom of the rotating disc, the upper end center of the rotating disc is installed with the power supply box, and the power supply box supplies power to each evaporation box.

[0013] Preferably, an ultrasonic generator is installed on the evaporation box, and a microwave generator is installed on the mixing chamber.

[0014] Preferably, the evaporation component is a steam explosion component.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. Mulberries are crushed inside a supporting base plate. The crushed mulberry pulp enters the mixing chamber and is mixed with an ethanol solution. The mixed liquid is then injected into an evaporation box for evaporation. Multiple evaporation boxes can be set up to evaporate simultaneously, and the crushing and mixing chambers continuously process mulberries, resulting in higher anthocyanin extraction efficiency from mulberries.

[0017] 2. The first drive motor in the crushing assembly rotates, driving one side of the crushing roller to rotate. The meshing gears on both sides cause the other side of the crushing roller to rotate in the opposite direction, thereby crushing the mulberries to obtain pulp. By opening the first solenoid valve, the mulberry pulp enters the mixing box through the discharge pipe. The inclined guide plates on both sides cause the mulberries to converge between the crushing rollers on both sides, resulting in a better crushing effect on the mulberries.

[0018] 3. The second drive motor in the mixing component rotates, driving the stirring shaft to rotate, thereby enabling the ethanol solution to mix thoroughly with the mulberry pulp, promoting the excretion of anthocyanins. Then, by opening the second solenoid valve, the mixed solution is injected into the evaporation box for evaporation to remove the ethanol from the solution.

[0019] 4. The filter plate in the filter assembly can filter the mixed solution, and the magnetic plate makes it easier to remove, clean and replace the filter plate.

[0020] 5. The filtrate filtered by the filtration component is introduced into one of the evaporation boxes for evaporation through the evaporation component. The rotation of the third drive motor drives the rotating disk to rotate, so that the new evaporation box is located below the second solenoid valve to receive the new filtrate. After evaporation, the evaporation box moves above the collection box, and the third drive motor is turned on to put the extract into the collection box for storage. This allows the crushing and mixing components to process mulberries continuously for a long time, improving the extraction efficiency of anthocyanins.

[0021] 5. The ultrasonic generator uses the mechanical vibration of ultrasound to break down cell walls and promote the release of anthocyanins, thereby improving extraction efficiency. The microwave generator uses the heating effect and penetrating power of microwaves to improve the permeability of solvents to plant cell walls.

[0022] 6. The steam explosion component can destroy the fibrous structure of the cell wall, increase its specific surface area and solvent accessibility, which is beneficial to the dissolution of anthocyanins. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the intelligent device for efficient extraction of anthocyanins from mulberries in this utility model.

[0024] Figure 2 This is a schematic diagram of the crushing component structure in this utility model;

[0025] Figure 3 This is a schematic diagram of the hybrid component structure in this utility model;

[0026] Figure 4 This is a schematic diagram of the evaporation component structure in this utility model;

[0027] The correspondence between the labels and component names in the attached figures is as follows:

[0028] 100. Support base plate; 101. First bracket; 102. Second bracket; 103. Collection box; 104. Sliding annular groove;

[0029] 200. Crushing box; 201. Inclined guide plate; 202. Crushing roller; 203. Meshing gear; 204. First drive motor; 205. Discharge pipe; 206. First solenoid valve;

[0030] 300. Mixing box; 301. Mounting plate; 302. Second drive motor; 303. Stirring shaft; 304. Filter plate; 305. Second solenoid valve;

[0031] 400. Evaporation box; 401. Rotary disc; 402. Third solenoid valve; 403. Third drive motor; 404. Sliding plate; 405. Power supply box. Detailed Implementation

[0032] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0033] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0034] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. The present invention provides the following embodiments.

[0035] Example 1

[0036] like Figure 1 The diagram shown is a schematic representation of a preferred embodiment of the intelligent device for efficient extraction of mulberry anthocyanins. This embodiment includes a supporting base plate 100. A first support 101 is fixedly connected to one side of the upper end of the supporting base plate 100, and a second support 102 is fixedly connected to the other side. A crushing box 200 is detachably connected to the end of the first support 101, and a mixing box 300 is detachably connected to the end of the second support 102. Multiple rotatable... The rotating evaporation box 400 has a collection box 103 on one side of the outer wall of the supporting base plate 100. In this embodiment, mulberries are placed inside the supporting base plate 100 for crushing. The crushed mulberry pulp enters the mixing box 300 and is mixed with ethanol solution. The mixed liquid is then injected into the evaporation box 400 for evaporation. The multiple evaporation boxes 400 can be used for evaporation at the same time, and the crushing box 200 and mixing box 300 can continuously process mulberries, resulting in higher anthocyanin extraction efficiency from mulberries.

[0037] like Figure 2 , Figure 3 as well as Figure 4As shown, it is the structure diagram of the crushing assembly in the embodiment, the inner wall of the crushing box 200 is fixedly connected with the inclined guide plate 201 inclined to the center and downward, the bottom of the crushing box 200 is rotatably connected with the crushing roller 202 at both sides of the gap between the two inclined guide plates 201, one end of the crushing roller 202 at both sides is fixedly connected with the meshing gear 203 penetrating out of the crushing box 200, the meshing gears 203 at both sides are engaged with each other, the outer wall of one side of the crushing box 200 is detachably connected with the first driving motor 204, the rotating end of the first driving motor 204 is inserted into the inside of the crushing box 200 and detachably connected with the end of the crushing roller 202 at one side, the bottom of the crushing box 200 is detachably connected with the discharge pipe 205, the discharge pipe 205 is aligned with the mixing box 300, the first electromagnetic valve 206 is arranged on the discharge pipe 205, in the embodiment, the one side crushing roller 202 is driven to rotate by the first driving motor 204, the other side crushing roller 202 is driven to rotate in the opposite direction by the meshing gears 203 at both sides, so that the mulberry can be crushed to obtain the original pulp, the first electromagnetic valve 206 is opened, so that the mulberry original pulp enters the inside of the mixing box 300 through the discharge pipe 205, the mulberry is gathered between the crushing rollers 202 at both sides by the arrangement of the inclined guide plates 201 at both sides, so that the crushing effect of the mulberry is better.

[0038] It is worth noting that the crushing roller 202, the meshing gear 203, the first driving motor 204, the discharge pipe 205 and the first electromagnetic valve 206 are the crushing assembly in the embodiment, the crushing assembly includes but is not limited to the crushing roller 202, the meshing gear 203, the first driving motor 204, the discharge pipe 205 and the first electromagnetic valve 206, as long as the assembly can crush the mulberry, it can be applied in the embodiment.

[0039] As shown in Figure 2 , Figure 3 and Figure 4 , it is the structure diagram of the mixing assembly in the embodiment, the upper end of the mixing box 300 is fixedly connected with the mounting plate 301, the upper end of the mounting plate 301 is detachably connected with the second driving motor 302, the rotating end of the second driving motor 302 penetrates through the mounting plate 301 and is detachably connected with the stirring shaft 303, the bottom of the mixing box 300 is provided with the second electromagnetic valve 305, in the embodiment, the mulberry original pulp flows into the inside of the mixing box 300 and injects the ethanol solution, the stirring shaft 303 is driven to rotate by the second driving motor 302, so that the ethanol solution and the mulberry original pulp can be fully mixed, the discharge of the anthocyanin is promoted, and then the mixed solution is injected into the inside of the evaporation box 400 to evaporate and remove the ethanol in the solution.

[0040] It is worth noting that the second driving motor 302 and the stirring shaft 303 are the mixing assembly in the embodiment, and the mixing assembly includes but is not limited to the second driving motor 302 and the stirring shaft 303, as long as the assembly capable of fully mixing the ethanol solution and the mulberry raw pulp can be applied to the embodiment.

[0041] As shown in Figure 2 It is a filter assembly structure schematic view in the embodiment, the side wall of the mixing box 300 is plugged with the filter plate 304, the outer wall of the filter plate 304 is fixedly connected with the magnetic plate, the magnetic plate is magnetically attracted to the outer wall of the mixing box 300, in the embodiment, the mixed solution can be filtered through the filter plate 304, and the filter plate 304 is more convenient to take out, clean and replace through the magnetic plate.

[0042] It is worth noting that the filter plate 304 and the magnetic plate are the filter assembly in the embodiment, and the filter assembly includes but is not limited to the filter plate 304 and the magnetic plate, as long as the assembly capable of filtering the mixed solution can be applied to the embodiment.

[0043] As shown in Figure 3 and Figure 4 It is a filter assembly structure schematic view in the embodiment, the upper end of the support bottom plate 100 is provided with the sliding ring groove 104, the inner sides of the sliding ring groove 104 are slidably connected with the sliding plates 404, the upper ends of the two sliding plates 404 are fixedly connected with the rotating disc 401, a plurality of evaporation boxes 400 are circumferentially arranged and installed at the upper end of the rotating disc 401, the bottom of each evaporation box 400 is detachably connected with the third electromagnetic valve 402 penetrating out of the evaporation box 400, the upper end of the support bottom plate 100 is detachably connected with the third driving motor 403, the rotating end of the third driving motor 403 is detachably connected with the bottom of the rotating disc 401, the upper end center of the rotating disc 401 is installed with the power supply box 405, the power supply box 405 supplies power to each evaporation box 400, in the embodiment, the filtrate filtered through the filter assembly enters the inside of one of the evaporation boxes 400 to evaporate, the third driving motor 403 is rotated to drive the rotating disc 401 to rotate, so that the new evaporation box 400 is located below the second electromagnetic valve 305 to receive new filtrate, the evaporation box 400 after evaporation is moved to the upper side of the collection box 103, and then the third driving motor 403 is started to put the extracted liquid into the inside of the collection box 103 for storage, so that the crushing assembly and the mixing assembly can continuously process mulberries for a long time, and the extraction efficiency of anthocyanins is improved.

[0044] It is worth noting that the evaporation box 400, the rotating disc 401, the third electromagnetic valve 402, the third drive motor 403, the sliding plate 404 and the power supply box 405 are the evaporation assembly in the embodiment, and the evaporation assembly includes but is not limited to the evaporation box 400, the rotating disc 401, the third electromagnetic valve 402, the third drive motor 403, the sliding plate 404 and the power supply box 405, as long as the assembly capable of evaporating multiple filtrates can be applied to the embodiment.

[0045] The ultrasonic wave generating assembly is installed on the evaporation box 400, and the microwave assembly is installed on the mixing box 300, the ultrasonic wave generating assembly utilizes the mechanical vibration of ultrasonic waves to destroy the cell wall and promote the release of anthocyanins, thereby improving the extraction efficiency, and the microwave assembly utilizes the heating effect and penetration ability of microwaves to improve the permeability of the solvent to the plant cell wall.

[0046] Embodiment 2

[0047] The evaporation box 400, the rotating disc 401, the third electromagnetic valve 402, the third drive motor 403, the sliding plate 404 and the power supply box 405 in the evaporation assembly in embodiment 1 are replaced by the instantaneous steam explosion assembly, the steam explosion assembly can destroy the fiber structure of the cell wall, increase the specific surface area and the accessibility of the solvent, and is beneficial to the dissolution of anthocyanins.

[0048] The above is a further detailed description of the utility model in combination with the specific embodiments, and the specific implementation of the utility model cannot be limited to these descriptions, and for ordinary skilled persons in the technical field to which the utility model belongs, without departing from the concept of the utility model, a number of simple deductions or replacements can be made, which should be regarded as belonging to the protection range determined by the claims of the utility model.

Claims

1. An intelligent device for efficient extraction of mulberry anthocyanins, comprising a supporting base plate (100), a first support (101) fixedly connected to one side of the upper end of the supporting base plate (100) and a second support (102) fixedly connected to the other side, a crushing box (200) detachably connected to the end of the first support (101), a mixing box (300) detachably connected to the end of the second support (102), and a collection box (103) provided on one side of the outer wall of the supporting base plate (100), characterized in that, The crushing box (200) is equipped with a crushing component. The crushing component crushes the mulberries to obtain mulberry pulp and conveys it to the mixing box (300). The mixing box (300) is equipped with a mixing component. The mixing component mixes the ethanol solution with the mulberry pulp to obtain a mixed solution. An evaporation component is installed on the upper end of the supporting base plate (100). The evaporation component can evaporate multiple portions of the mixed solution at the same time.

2. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 1, characterized in that, The mixing chamber (300) is equipped with a filter assembly that filters the mixed solution to obtain filtrate.

3. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 2, characterized in that, The crushing assembly includes crushing rollers (202), meshing gears (203), a first drive motor (204), a discharge pipe (205), and a first solenoid valve (206). Inclined guide plates (201) that slope downwards towards the center are fixedly connected to both sides of the inner wall of the crushing box (200). Crushing rollers (202) are rotatably connected to both sides of the bottom of the crushing box (200) at the gap between the two inclined guide plates (201). One end of the two crushing rollers (202) is fixedly connected to a meshing gear that extends out of the crushing box (200). Gears (203), meshing gears (203) on both sides mesh with each other, a first drive motor (204) is detachably connected to one side of the outer wall of the crushing box (200), the rotating end of the first drive motor (204) is inserted into the interior of the crushing box (200) and detachably connected to the end of the crushing roller (202) on one side, a discharge pipe (205) is detachably connected to the bottom of the crushing box (200), the discharge pipe (205) is aligned with the mixing box (300), and a first solenoid valve (206) is provided on the discharge pipe (205).

4. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 3, characterized in that, The mixing assembly includes a second drive motor (302) and a stirring shaft (303). The upper end of the mixing box (300) is fixedly connected to a mounting plate (301). The upper end of the mounting plate (301) is detachably connected to the second drive motor (302). The rotating end of the second drive motor (302) passes through the mounting plate (301) and is detachably connected to the stirring shaft (303). The bottom of the mixing box (300) is provided with a second solenoid valve (305).

5. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 4, characterized in that, The filter assembly includes a filter plate (304) and a magnetic plate. The filter plate (304) is inserted into the side wall of the mixing box (300), and the magnetic plate is fixedly connected to the outer wall of the filter plate (304). The magnetic plate is magnetically attracted to the outer wall of the mixing box (300).

6. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 5, characterized in that, The evaporation assembly includes an evaporation box (400), a rotating disk (401), a third solenoid valve (402), a third drive motor (403), a sliding plate (404), and a power supply box (405). A sliding annular groove (104) is provided on the upper end of the supporting base plate (100). Sliding plates (404) are slidably connected to both sides inside the sliding annular groove (104). The rotating disk (401) is fixedly connected to the upper end of the two sliding plates (404). Multiple evaporation boxes (400) are arranged in a circular pattern. At the top of the rotating disk (401), a third solenoid valve (402) is detachably connected to the bottom of each evaporation box (400), and a third drive motor (403) is detachably connected to the top of the support base plate (100). The rotating end of the third drive motor (403) is detachably connected to the bottom of the rotating disk (401). A power supply box (405) is installed at the center of the top of the rotating disk (401), and the power supply box (405) supplies power to each evaporation box (400).

7. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 6, characterized in that, An ultrasonic generator is installed on the evaporation box (400), and a microwave generator is installed on the mixing box (300).

8. The intelligent device for high-efficiency extraction of mulberry anthocyanins according to claim 1, characterized in that, The evaporation unit is a steam explosion unit.

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