Layer-stranded OPGW optical cable processing raw material mixing equipment

By designing support and mixing components, the problems of mixing dead zones and material residue in stranded OPGW optical cable processing devices have been solved, achieving uniform mixing and precise discharge of raw materials, thus improving optical cable quality and production efficiency.

CN224009706UActive Publication Date: 2026-03-20SHANDONG LUXITONG PHOTOELECTRIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing stranded OPGW optical cable processing equipment has problems with stirring dead zones and material residue, which affect the quality of optical cables and production efficiency.

Method used

A stranded OPGW optical cable processing device was designed, which includes a support component and a mixing component. The device uses a drive motor to drive a stirring rod to mix the raw materials. Combined with a guide plate, a vibrating motor, and an adjustable feed box angle, it ensures that the raw materials are mixed evenly and discharged accurately.

Benefits of technology

It achieves thorough stirring and uniform mixing of raw materials, prevents material spillage, ensures the quality of optical cables, meets the needs of different production processes, and improves the adaptability and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a layer-stranded OPGW optical cable processing raw material mixing device, which belongs to the technical field of optical cable processing and comprises a supporting assembly, a base, a support fixedly connected to the side wall of the upper end of the base, front legs hinged to the end of the support, rear legs hinged to the middle of the support and a supporting plate hinged to the tops of the front legs. The ends of the supporting plates are hinged to the tops of the rear legs; the mixing assembly comprises a material box fixedly connected to the upper end of the supporting plate, a main shaft rotationally installed on the side wall of the material box and a stirring rod fixedly connected to the side wall of the main shaft. The mixing device has the beneficial effects that raw materials can be fully stirred, uniform mixing of the raw materials is ensured, accurate control of discharging is realized, the requirements of different production processes are met, the inclination angle of the material box can be adjusted according to actual production requirements, and the production efficiency is improved. The adaptability and flexibility of the equipment are improved, it is guaranteed that the material box can completely discharge materials, and material residues are prevented.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to cable processing technical field, more particularly to a kind of layer-stranded OPGW cable processing raw material mixing equipment. BACKGROUND

[0002] As the key transmission medium in the field of power communication, layer-stranded OPGW (Optical Fiber Composite Overhead Ground Wire) cable has the dual functions of lightning conductor and communication, and plays an indispensable role in power grid construction. Its manufacturing quality is directly related to the stability and safety of power system communication.

[0003] The patent document with application number CN202020645434.8 proposes a raw material mixing and preparation device for optical cable production. The first and second mixing devices are connected to the adjusting device through transmission. The upper rotating rod is driven to rotate by the motor. The lower second gear is driven to rotate by the transmission ring and the left and right first bevel gears. This realizes the simultaneous full-stirring and mixing of the raw materials in the mixing box by the two groups of upper and lower stirring bodies, avoids multiple stirring, saves production time, and improves the efficiency of optical cable production. The end surface of the stirring body is provided with multiple rectangular array distributed air holes, which is beneficial to form smaller bubbles and uniform distribution of bubbles in the mixed raw materials, avoiding the formation of clumps. The sieve plate is set to prolong the stirring time and improve the mixing quality.

[0004] However, the mixing device proposed in the above document can double-stir the materials, but the two stirring devices are set apart to avoid interference. This will cause some stirring dead angles. The mixing device in the above document is a fixed structure, which makes it difficult to discharge and easy to leave some materials in the box, affecting the precision of material output, leading to errors in the proportion of optical cable materials, and further affecting the quality of optical cable. Utility model content

[0005] The utility model aims to provide a kind of layer-stranded OPGW cable processing raw material mixing equipment, to solve the problems proposed in the above background technology.

[0006] To achieve the above purpose, the utility model provides the following technical scheme:

[0007] A kind of layer-stranded OPGW cable processing raw material mixing equipment, comprising,

[0008] The support assembly includes a base, a bracket fixedly connected to the upper end side wall of the base, a front leg hingedly connected to the end of the bracket, a rear leg hingedly connected to the middle position of the bracket, and a support plate hingedly connected to the top of the front leg. The end of the support plate is hingedly connected to the top of the rear leg.

[0009] The mixing assembly comprises a material box fixedly connected to the upper end of the support plate, a main shaft rotatably installed on the side wall of the material box, a stirring rod fixedly connected to the side wall of the main shaft, and a driving motor fixedly connected to the side wall of the support plate, wherein the output end of the driving motor is in transmission connection with the main shaft through a speed reducer, and the stirring rod runs on the inner wall of the material box.

[0010] As a preferred scheme of the utility model, the mixing assembly further comprises a guide plate fixedly connected to the middle position of the upper end of the support plate, and a cover plate fixedly connected to the side wall of the material box, wherein the end portion of the guide plate extends below the discharge port at the bottom of the material box, the cover plate is clamped on the upper end of the guide plate, and a guide groove structure is formed in the middle position of the upper end of the guide plate and used in cooperation with the discharge port at the bottom of the material box.

[0011] As a preferred scheme of the utility model, the mixing assembly further comprises a vibration motor fixedly connected to the side wall of the guide plate, wherein the vibration motor is symmetrically installed on both sides of the guide plate.

[0012] As a preferred scheme of the utility model, the mixing assembly further comprises a stopper slidingly installed in the inner side of the middle chute of the guide plate, wherein the upper end surface of the stopper is in sliding contact with the bottom of the material box, and the end portion of the stopper extends to the outer side of the discharge port at the bottom of the material box.

[0013] As a preferred scheme of the utility model, the mixing assembly further comprises a box cover hingedly connected to the side wall of the upper end of the material box, wherein the end portion of the box cover is provided with a lock catch used in cooperation with the end portion of the material box.

[0014] As a preferred scheme of the utility model, a through hole structure is formed in the top side wall of the box cover, and an exhaust pipe is installed on the side wall of the bracket and in communication with the through hole in the top of the box cover.

[0015] As a preferred scheme of the utility model, the mixing assembly further comprises a push rod hingedly connected to the side wall of the lower end of the bracket, wherein the end portion of the push rod is hingedly connected to the side wall of the rear leg.

[0016] Compared with the prior art, the utility model has the advantages that: through the cooperation of the support assembly and the mixing assembly, the raw materials can be fully stirred, the uniformity of the raw material mixing is ensured, the product quality of the layer-stranding OPGW optical cable is improved, the raw materials are prevented from spilling, the precise control of the discharging is realized, the needs of different production processes are met, the inclination angle of the material box can be adjusted according to the actual production needs, the adaptability and flexibility of the equipment are improved, and it is ensured that the material box can completely discharge the materials and prevent the materials from remaining. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not deviating from the concept of the present application. Among them:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0019] Figure 2 It is a schematic diagram of the front structure of the present application;

[0020] Figure 3 It is a schematic diagram of the side structure of the present application;

[0021] Figure 4 It is a schematic diagram of the A-A section structure of the present application.

[0022] In the figure: 100, support assembly; 101, base; 102, support; 103, front leg; 104, rear leg; 105, support plate; 200, mixing assembly; 201, material box; 202, main shaft; 203, stirring rod; 204, driving motor; 205, push rod; 206, guide plate; 207, cover plate; 208, vibration motor; 209, stop block; 210, box cover. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0024] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without deviating from the concept of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0025] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment.

[0026] EMBODIMENT

[0027] REFERENCE Figures 1-4 The embodiment of the present application provides a layer-stranded OPGW optical cable processing raw material mixing device, comprising,

[0028] The support assembly 100 comprises a base 101, a support 102 fixedly connected to the upper end side wall of the base 101, a front leg 103 hingedly connected to the end of the support 102, a rear leg 104 hingedly connected to the middle position of the support 102, and a support plate 105 hingedly connected to the top of the front leg 103, and the end of the support plate 105 is hingedly connected to the top of the rear leg 104.

[0029] The mixing assembly 200 comprises a material box 201 fixedly connected to the upper end of the support plate 105, a main shaft 202 rotatably installed on the side wall of the material box 201, a stirring rod 203 fixedly connected to the side wall of the main shaft 202, and a drive motor 204 fixedly connected to the side wall of the support plate 105, the output end of the drive motor 204 is drivingly connected to the main shaft 202 through a speed reducer, and the stirring rod 203 runs on the inner wall of the material box 201.

[0030] The support assembly 100 is composed of the base 101, the support 102, the front leg 103, the rear leg 104 and the support plate 105. The base 101 provides a stable support surface, the support 102 is vertically fixed to the upper end side wall of the base 101 to form the main frame of the device. One end of the support plate 105 is hingedly connected to the top of the front leg 103, and the other end is hingedly connected to the top of the rear leg 104, forming an adjustable triangular support structure that can change the inclination angle according to actual needs. The material box 201 is fixedly connected to the upper end of the support plate 105 and is the main place for mixing raw materials. When the drive motor 204 is started, the speed reducer increases the torque to drive the main shaft 202 and the stirring rod 203 to rotate in the material box 201, achieving the mixing of raw materials.

[0031] Specifically, the mixing assembly 200 further comprises a guide plate 206 fixedly connected to the upper end of the support plate 105, and a cover plate 207 fixedly connected to the side wall of the material box 201, the end of the guide plate 206 extends to below the discharge port of the material box 201, the cover plate 207 is clamped to the upper end of the guide plate 206, and a guide groove structure is formed in the middle position of the upper end of the guide plate 206.

[0032] The middle position of the upper end of the guide plate 206 is provided with a guide groove structure, which cooperates with the discharge port at the bottom of the material box 201 to ensure that the mixed raw materials can be smoothly discharged. The cover plate 207 is fixed to the side wall of the material box 201 and clamped to the upper end of the guide plate 206, which prevents the raw materials from falling.

[0033] Further, the mixing assembly 200 further comprises a vibration motor 208 fixedly connected to the side wall of the guide plate 206, and the vibration motor 208 is symmetrically installed on both sides of the guide plate 206.

[0034] Wherein, in the discharging process, the vibration generated by the vibration motor 208 can facilitate the raw materials to pass through the guide chute more smoothly, avoiding the phenomenon of blockage.

[0035] Further, the mixing assembly 200 further comprises a stopper 209 slidingly installed in the middle sliding groove of the guide plate 206, the upper end surface of the stopper 209 is in sliding contact with the bottom of the material box 201, and the end of the stopper 209 extends to the outside of the discharge port of the bottom of the material box 201.

[0036] Wherein, by sliding the stopper 209, the discharging state of the material box 201 can be controlled, realizing precise control of discharging.

[0037] Preferably, the mixing assembly 200 further comprises a box cover 210 hinged to the upper end side wall of the material box 201, the end of the box cover 210 is provided with a lock buckle matched with the end of the material box 201, the top side wall of the box cover 210 is provided with a through hole structure, and the side wall of the bracket 102 is provided with an exhaust pipe communicated with the through hole of the top of the box cover 210.

[0038] Wherein, the top side wall of the box cover 210 is provided with a through hole structure, and the side wall of the bracket 102 is provided with an exhaust pipe communicated with the through hole of the top of the box cover 210, which can exhaust the gas in the material box during the mixing process, reduce the diffusion of dust-containing gas, facilitate the recovery of materials in the dust-containing gas, and reduce the loss of materials.

[0039] Preferably, the mixing assembly 200 further comprises a push rod 205 hinged to the lower end side wall of the bracket 102, and the end of the push rod 205 is hinged to the side wall of the rear leg 104.

[0040] Wherein, by pushing the push rod 205, the inclination angle of the rear leg 104 can be changed, and then the inclination angle of the support plate 105 and the material box 201 can be adjusted to meet different production needs.

[0041] In use, open the box cover 210, pour the raw materials needed for optical cable processing into the material box 201, then close the box cover 210 and fix it by the lock buckle. Start the drive motor 204, the power output by the motor passes through the speed reducer to reduce the speed and increase the torque, then drives the main shaft 202 and the stirring rod 203 to rotate in the material box 201. The stirring rod 203 stirs the raw materials in the material box 201 to make them fully mixed. In the mixing process, the gas generated in the material box 201 is discharged through the through hole at the top of the box cover 210 and the exhaust pipe, maintaining the air pressure balance in the material box. When the raw materials are mixed, slide the stop block 209 to open the discharge port at the bottom of the material box 201. The mixed raw materials fall into the guide groove of the guide plate 206 through the discharge port. At the same time, start the vibration motor 208, which generates vibration to promote the rapid flow of raw materials in the guide groove, avoiding blockage. The raw materials are guided out along the guide plate 206, completing the discharging process. If it is necessary to adjust the inclination angle of the material box 201, the push rod 205 can be pushed to change the inclination angle of the rear leg 104, thereby adjusting the inclination angle of the material box 201.

[0042] In summary, the drive motor 204 drives the stirring rod 203 to rotate stably at high speed in the material box 201 through the speed reducer, which can fully stir the raw materials, ensure uniform mixing of the raw materials, and improve the product quality of the layer-stranded OPGW optical cable. The cooperation of the guide plate 206, the cover plate 207 and the vibration motor 208 effectively prevents the raw materials from spilling, and the vibration of the vibration motor 208 can avoid blockage of the discharge port and the guide groove, ensuring smooth discharge. Through the sliding stop block 209, the discharge state of the material box 201 can be flexibly controlled to realize precise control of discharging and meet the needs of different production processes. The design of the through hole at the top of the box cover 210 and the exhaust pipe can timely discharge the gas in the material box 201, maintain the internal air pressure balance, and facilitate the recovery of dust-containing gas. The design of the support assembly 100 and the push rod 205 allows the inclination angle of the material box 201 to be adjusted according to actual production needs, improving the adaptability and flexibility of the equipment.

[0043] It is important to note that the construction and arrangements of the application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications can be made to the embodiments without departing from the novel teachings and advantages of the subject matter described herein. For example, elements described as integrated in a single unit can be separated, elements described as separate can be integrated, and the position, number, shape, and arrangements of elements can be varied. Accordingly, all such modifications are intended to be included within the scope of the present inventive subject matter. The order or sequence of any process or method steps can be varied or re-sequenced without departing from the general nature of the claims. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present inventive subject matter. Accordingly, the present inventive subject matter is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.

[0044] Furthermore, in order to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those pertaining to the

[0045] It is understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can inevitably lead to a number of substitutions, modifications, changes, and omissions of parts illustrated as having a specific configuration. Such are the natural consequences of research and development efforts, and

[0046] It should be noted that the above examples are intended to illustrate the technical solutions of the present application but not limit the present application, and although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be included in the scope of the claims of the present application.

Claims

1. A mixing device for raw materials in stranded OPGW optical cable processing, characterized in that: include, The support assembly (100) includes a base (101), a bracket (102) fixedly connected to the upper side wall of the base (101), a front leg (103) hinged to the end of the bracket (102), a rear leg (104) hinged to the middle position of the bracket (102), and a support plate (105) hinged to the top of the front leg (103), the end of the support plate (105) being hinged to the top of the rear leg (104); The mixing assembly (200) includes a hopper (201) fixedly connected to the upper end of the support plate (105), a main shaft (202) rotatably mounted on the side wall of the hopper (201), a stirring rod (203) fixedly connected to the side wall of the main shaft (202), and a drive motor (204) fixedly connected to the side wall of the support plate (105). The output end of the drive motor (204) is connected to the main shaft (202) via a reducer. The stirring rod (203) runs on the inner wall of the hopper (201).

2. The raw material mixing equipment for stranded OPGW optical cable processing according to claim 1, characterized in that: The mixing component (200) further includes a guide plate (206) fixedly connected to the middle position of the upper end of the support plate (105) and a cover plate (207) fixedly connected to the side wall of the material box (201). The end of the guide plate (206) extends to below the bottom outlet of the material box (201). The cover plate (207) is snapped onto the upper end of the guide plate (206). A guide groove structure for cooperating with the bottom outlet of the material box (201) is provided at the middle position of the upper end of the guide plate (206).

3. The raw material mixing equipment for stranded OPGW optical cable processing according to claim 2, characterized in that: The mixing component (200) also includes a vibration motor (208) fixedly connected to the side wall of the guide plate (206), and the vibration motor (208) is symmetrically installed on both sides of the guide plate (206).

4. The raw material mixing equipment for stranded OPGW optical cable processing according to claim 3, characterized in that: The mixing component (200) further includes a stop (209) slidably mounted on the inner side of the middle groove of the guide plate (206), the upper end face of the stop (209) slidingly contacting the bottom of the hopper (201), and the end of the stop (209) extending to the outside of the bottom outlet of the hopper (201).

5. The raw material mixing equipment for stranded OPGW optical cable processing according to claim 4, characterized in that: The mixing assembly (200) also includes a lid (210) hinged to the upper side wall of the hopper (201), and the end of the lid (210) is fitted with a latch that engages with the end of the hopper (201).

6. The raw material mixing equipment for stranded OPGW optical cable processing according to claim 5, characterized in that: The top side wall of the box cover (210) has a through hole structure, and the side wall of the bracket (102) is equipped with an exhaust pipe that communicates with the top through hole of the box cover (210).

7. The raw material mixing equipment for stranded OPGW optical cable processing according to claim 6, characterized in that: The hybrid assembly (200) also includes a push rod (205) hinged to the lower side wall of the bracket (102), the end of the push rod (205) being hinged to the side wall of the rear leg (104).

Citation Information

Patent Citations

  • Raw material mixing preparation device for optical cable production

    CN212167191U