Mechanism for bidirectional material taking and laminating
By designing a bidirectional material handling stacking mechanism, bidirectional synchronous material handling is achieved using a power rail module and clamping components, solving the problem of low efficiency in traditional material handling methods and improving the efficiency and quality of material processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional material handling and stacking methods rely on manual operation, which is inefficient and prone to human error. Existing automated equipment has limited functionality and cannot meet the needs of enterprises for efficient and high-quality production.
Design a bidirectional material handling stacked mechanism including a frame, a power rail module, a material handling module, and a clamping assembly. The power rail module enables bidirectional synchronous material handling, and the combination of the suction component and the clamping assembly adapts to different materials, improving material handling efficiency and stability.
It enables simultaneous bidirectional material handling, improving the overall efficiency of material handling and stacking, adapting to higher production rhythms and output demands, and ensuring the stability and quality of materials during the handling process.
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Figure CN224014829U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material processing equipment technical field more specifically, relate to a mechanism for bidirectional material taking and stacking. BACKGROUND
[0002] In the material processing production process, the material taking and stacking operation is a common process.
[0003] The traditional material taking and stacking mode often depends on manual operation, and the efficiency is low, and the human error is easy to appear, and the product quality is unstable. With the development of industrial automation, although some automatic material taking and stacking equipment appears, but there are problems such as single function, only one-way material taking, cannot meet the needs of efficient and high-quality production of enterprises. This not only limits the production efficiency of enterprises, but also increases the production cost and quality risk, in view of this, we provide a mechanism for bidirectional material taking and stacking. SUMMARY
[0004] The utility model aims at overcoming the insufficient of prior art, adapting to the actual need, provide a mechanism for bidirectional material taking and stacking, to solve the current material taking and stacking mode efficiency, cannot meet the needs of efficient and high-quality production of enterprises technical problem.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a mechanism for bidirectional material taking and stacking, including frame, the top of frame is fixedly installed with power rail module, both ends of power rail module top are fixedly provided with bottom plate, the top of both sides bottom plate is fixedly installed with material taking module;
[0006] The material taking module includes Y-axis mechanism, the moving end of Y-axis mechanism is fixedly installed with lifting assembly, the lifting end of lifting assembly is fixedly installed with clamping assembly, and one side of the side edge of the clamping assembly is also fixedly provided with a suction material piece.
[0007] The suction material piece includes an extension plate, a stepper motor is fixedly installed on the top of the extension plate, and a suction nozzle connecting piece is fixedly connected to the output end of the stepper motor and penetrates through the extension plate.
[0008] The utility model discloses through frame top installation power rail module, both ends set up material taking module, can realize bidirectional material taking simultaneously, compared with one-way material taking mode, the efficiency of material taking is greatly improved, and then the overall efficiency of stacking work is improved, and the higher production rhythm and output demand can be adapted.
[0009] Preferably, the power rail module includes a power rail, end side plates are fixedly provided at both ends of the power rail, a mover is provided on the top of the power rail, and inductive sheets are fixedly provided on the side surfaces at both ends of the mover.
[0010] Preferably, the Y-axis mechanism comprises a support plate fixedly connected with the bottom plate, side surfaces of the support plate are fixedly provided with pads, one side of the pad close to the lifting assembly is fixedly provided with a second sliding rail, an outer side of the second sliding rail is slidably provided with a first sliding block, and side surfaces of the support plate are also fixedly provided with a Y-axis module connected with the lifting assembly.
[0011] Preferably, the lifting assembly comprises a back plate fixedly connected with the first sliding block and the Y-axis module, a side surface of the back plate close to the Y-axis module is fixedly provided with a servo motor, an output end of the servo motor is provided with a gear penetrating through the back plate, a side surface of the back plate is movably provided with a rack engaged with the gear, one side of the rack is fixedly provided with a connecting plate, a lower end of the rack is fixedly provided with a guide rail, an outer side of the guide rail is slidably provided with a second sliding block, and a side surface of the second sliding block is fixedly provided with a convex support plate, and the connecting plate and the convex support plate are fixedly connected with a spring.
[0012] Preferably, the clamping assembly comprises a mounting frame fixedly connected with the convex support plate, a plurality of strip-shaped support plates are arranged on the outer wall of the mounting frame, guide columns are movably arranged on the side walls of the strip-shaped support plates, and the opposite ends of the guide columns are fixedly provided with pressing plates.
[0013] Preferably, the top of the bottom plate on the two sides is fixedly provided with a drag chain plate, and the bottom plate and the material taking module are fixedly provided with a reinforcing rib.
[0014] Preferably, the top of the rack is fixedly provided with a height-raising block parallel to the power rail module, and the top of the height-raising block is fixedly provided with a first sliding rail slidably connected with the bottom plate.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、The utility model discloses a rack top installs power rail module, and both ends set up material taking module, can realize bidirectional simultaneous material taking, compared with the unidirectional material taking mode, greatly improves the efficiency of material taking, and then promotes the overall efficiency of laminating work, can adapt to higher production rhythm and output demand.
[0017] 2、The utility model discloses still through setting up the suction piece of one side clamping assembly side in material taking module, and the suction piece drives the suction nozzle connecting piece through the stepping motor, can flexibly suck different types of material, and the clamping assembly can stably clamp the material through the structure such as mounting frame, strip-shaped support plate, guide column and pressing plate.
[0018] 3、The utility model still through the mounting frame of clamping assembly array sets up strip support plate, sets up guide column between adjacent strip support plate, and the pressing plate of multiple guide column side end can carry out uniform stable clamping to material, ensures that material will not shift or fall in taking and placing and laminating process, improves the security of operation and the quality of material lamination. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is whole structure schematic diagram of the utility model;
[0020] Fig. 2 It is structure schematic diagram of power rail module in the utility model;
[0021] Fig. 3 It is structure schematic diagram of left material taking module in the utility model.
[0022] Mark explanation in drawing: 1, rack;2, power rail module;201, power rail;202, end side plate;203, mover;204, inductive sheet;3, pad high block;301, first sliding rail;4, bottom plate;5, material taking module;6, material suction piece;601, extension plate;602, step motor;603, suction nozzle connecting piece;7, Y axis mechanism;701, support plate;702, cushion block;703, second sliding rail;704, first sliding block;705, Y axis module;8, lifting assembly;801, back plate;802, servo motor;803, gear;804, rack;805, connecting plate;806, guide rail;807, second sliding block;808, convex support plate;809, spring;9, clamping assembly;901, mounting frame;902, strip support plate;903, guide column;904, pressing plate;10, drag chain sheet metal;11, reinforcing rib. DETAILED DESCRIPTION
[0023] As Figs. 1 to 3 Indicated, the utility model relates to a kind of mechanism for bidirectional material taking lamination, including rack 1, the top of rack 1 is fixedly installed with power rail module 2, the top of both ends of power rail module 2 is fixedly provided with bottom plate 4, the top of both sides bottom plate 4 is fixedly installed with material taking module 5;Through the work of power rail module 2, the bottom plate 4 of both sides can be controlled to displace to opposite direction, so that the material taking module 5 of both sides can be synchronized to carry out material taking operation, reach the effect of bidirectional material taking.
[0024] Material taking module 5 includes Y axis mechanism 7, the moving end of Y axis mechanism 7 is fixedly installed with lifting assembly 8, the lifting end of lifting assembly 8 is fixedly installed with clamping assembly 9, the side edge of one side clamping assembly 9 is also fixedly provided with material suction piece 6;Through Y axis mechanism 7, the effect of Y axis movement of clamping assembly 9 can be realized, lifting assembly 8 can realize lifting movement effect, the setting of material suction piece 6 increases the material taking mode of suction, improves the functionality of material taking.
[0025] The suction member 6 comprises an extension plate 601, a stepper motor 602 is fixedly installed on the top of the extension plate 601, and a suction nozzle connecting piece 603 is fixedly connected to the output end of the stepper motor 602 and penetrates through the extension plate 601; the stepper motor 602 rotates to drive the suction nozzle connecting piece 603 to adjust the angle and position, and the suction nozzle can suck the material according to the material characteristics through vacuum adsorption and the like.
[0026] In the embodiment of the utility model, power rail module 2 includes power rail 201, both ends of power rail 201 are fixedly provided with end side plate 202, the top of power rail 201 is provided with mover 203, and inductive sheet 204 is fixedly arranged on the side surface of both ends of mover 203;Mover 203 runs on power rail 201, and power is provided by an external control system. The inductive sheet 204 on the side surface of both ends of the mover 203 cooperates with the sensor installed on the rack 1 to realize accurate detection of the position of the mover 203, and ensure that the mover 203 can be accurately started and stopped at the preset position. This cooperation is prior art and will not be described in detail here.
[0027] In the embodiment of the utility model, Y-axis mechanism 7 includes support plate 701 fixedly connected with bottom plate 4, and the side surface of support plate 701 is fixedly provided with pad 702, the side of pad 702 close to lifting assembly 8 is fixedly provided with second sliding rail 703, the outer side of second sliding rail 703 is slidably installed with first sliding block 704, and the side surface of support plate 701 is also fixedly provided with Y-axis module 705 connected with lifting assembly 8;The work of Y-axis module 705 can make lifting assembly 8 displace along Y-axis, and the stability of displacement can be improved under the cooperation of second sliding rail 703 and first sliding block 704.
[0028] In the embodiment of the utility model, lifting assembly 8 includes back plate 801 fixedly connected with first sliding block 704 and Y-axis module 705, the side surface of back plate 801 close to Y-axis module 705 is fixedly provided with servo motor 802, the output end of servo motor 802 is installed with gear 803 penetrating through back plate 801, the side surface of back plate 801 is movably installed with rack 804 engaged with gear 803, one side of rack 804 is fixedly provided with connecting plate 805, the lower end of rack 804 is fixedly provided with guide rail 806, the outer side of guide rail 806 is slidably installed with second sliding block 807, the side surface of second sliding block 807 is fixedly provided with convex support plate 808, and spring 809 is fixedly connected between connecting plate 805 and convex support plate 808;The cooperation can realize the lifting action of clamping assembly 9, the design of spring 809 can make a certain degree of elastic adjustment according to the thickness and surface condition of the material when clamping assembly 9 contacts the material, so as to avoid damaging the material.
[0029] In the embodiment of the utility model, clamping assembly 9 includes the mounting frame 901 of fixed connection with convex support plate 808, the outer wall of mounting frame 901 is provided with several strip support plates 902 in array, and the side wall of strip support plate 902 is movably provided with guide column 903, and the opposite ends of several guide columns 903 are fixedly provided with pressing plate 904.
[0030] In the embodiment of the utility model, the top of both side bottom plates 4 is fixedly provided with a drag chain plate 10, and a reinforcing rib 11 is fixedly arranged between the bottom plate 4 and the material taking module 5; the drag chain plate 10 can effectively store and protect cables and the like, avoid the influence of cable winding on the operation of the mechanism, and enhance the stability of the connection between the material taking module 5 and the bottom plate 4, improve the rigidity and stability of the entire mechanism, and reduce vibration and deformation during operation.
[0031] In the embodiment of the utility model, the top of the rack 1 is fixedly provided with a pad block 3 parallel to the power rail module 2, and the top of the pad block 3 is fixedly provided with a first sliding rail 301 in sliding connection with the bottom plate 4; the cooperation of the pad block 3 and the first sliding rail 301 can improve the supporting effect of the bottom plate 4, enhance the stability of the bottom plate 4 during displacement, and improve the supporting strength of the material taking module 5.
[0032] Working principle: the embodiment provides a mechanism for bidirectional material taking and stacking, when in use, the material taking modules 5 on both sides can move in different directions simultaneously under the drive of the power rail module 2, the power rail 201 in the power rail module 2 serves as a base track, and the end side plates 202 at both ends serve as fixing and limiting functions. The mover 203 runs on the power rail 201 and is powered by an external control system. The induction sheets 204 on the sides of the power rail 201 at both ends cooperate with the sensors installed on the rack 1 to realize accurate detection of the position of the mover 203, ensure that the mover 203 can be accurately started and stopped at the preset position, provide accurate movement positioning for the material taking module 5, and make the material taking modules 5 on both sides reach the corresponding material placement positions for material taking, and meanwhile, the stability of the displacement of the material taking module 5 can be further enhanced under the support of the first sliding rail 301. The Y-axis mechanism 7 in the material taking module 5 is fixed on the bottom plate 4. The Y-axis module 705 is started to drive the lifting assembly 8 connected thereto to move in the Y-axis direction along the second sliding rail 703 and the first sliding block 704, so that the material taking module 5 can reach the transverse position of the material. Then, the servo motor 802 is started, the gear 803 at the output end of the servo motor 802 rotates to drive the rack 804 to move up and down. The guide rail 806 and the second sliding block 807 ensure the stability of the lifting of the rack 804. The spring 809 between the connecting plate 805 and the convex support plate 808 plays a buffering and self-adaptive adjusting role. When the clamping assembly 9 contacts the material, the spring 809 can be elastically adjusted to a certain extent according to the thickness and surface condition of the material, so as to avoid damage to the material. When the lifting assembly 8 is lowered to the appropriate position, the clamping assembly 9 starts to work. The mounting frame 901 is fixed on the convex support plate 808, and the guide columns 903 are arranged between the arrayed strip-shaped support plates 902 on the outer wall of the mounting frame 901. When the pressing plates 904 at the side ends of the guide columns 903 contact the material, the guide columns 903 slide between the strip-shaped support plates 902 to realize uniform clamping of the material and ensure the stability of the material during the taking and placing process. While the clamping assembly 9 on one side works, the suction member 6 can also work cooperatively. The stepping motor 602 is installed on the top of the extension plate 601, and the output end of the stepping motor 602 penetrates through the extension plate 601 and is connected with the suction nozzle connecting piece 603. The stepping motor 602 rotates to drive the suction nozzle connecting piece 603 to adjust the angle and position, and the suction nozzle can suck the material through vacuum adsorption and other modes according to the characteristics of the material, cooperate with the clamping assembly 9, adapt to the material taking requirements of materials with different shapes, materials and weights, and after the material taking is completed, the power rail module 2 drives the material taking module 5 to move to the stacking position again, the lifting assembly 8 is controlled to perform lifting actions, and the material is placed according to the preset stacking order and mode to complete the whole working process of bidirectional material taking and stacking. The drag chain plate 10 protects the cable during the operation of the mechanism, the reinforcing ribs 11 enhance the connection stability between the bottom plate 4 and the material taking module 5, ensure the stable operation of the whole mechanism under complex working conditions, and further improve the overall efficiency of the stacking work, so that higher production rhythm and yield requirements can be adapted.
[0033] The embodiments of the present application disclose the preferred embodiments, but are not limited to the same, and the ordinary skilled in the art can easily understand the spirit of the present application according to the above embodiments, and make different inferences and changes, as long as the spirit of the present application is not deviated, the present application is within the scope of protection.
Claims
1. A mechanism for bidirectional material handling and stacking, characterized in that, Includes a frame (1), on the top of the frame (1) a power rail module (2) is fixedly installed, and the top of both ends of the power rail module (2) are fixedly provided with a base plate (4), and the top of the base plate (4) on both sides is fixedly installed with a material picking module (5). The material handling module (5) includes a Y-axis mechanism (7), a lifting component (8) is fixedly installed on the moving end of the Y-axis mechanism (7), a clamping component (9) is fixedly installed on the lifting end of the lifting component (8), and a suction component (6) is also fixedly provided on the side of one side of the clamping component (9). The suction component (6) includes an extension plate (601), a stepper motor (602) is fixedly installed on the top of the extension plate (601), and a suction nozzle connector (603) is fixedly connected to the output end of the stepper motor (602) through the extension plate (601).
2. The mechanism for bidirectional material handling and stacking according to claim 1, characterized in that, The power rail module (2) includes a power rail (201), both ends of which are fixedly provided with end side plates (202), the top of the power rail (201) is provided with a mover (203), and the sides of both ends of the mover (203) are fixedly provided with sensor plates (204).
3. The mechanism for bidirectional material handling and stacking according to claim 1, characterized in that, The Y-axis mechanism (7) includes a support plate (701) fixedly connected to the base plate (4). A pad (702) is fixedly provided on the side of the support plate (701). A second slide rail (703) is fixedly provided on the side of the pad (702) near the lifting assembly (8). A first slider (704) is slidably installed on the outer side of the second slide rail (703). A Y-axis module (705) connected to the lifting assembly (8) is also fixedly provided on the side of the support plate (701).
4. The mechanism for bidirectional material handling and stacking according to claim 3, characterized in that, The lifting assembly (8) includes a back plate (801) fixedly connected to a first slider (704) and a Y-axis module (705). A servo motor (802) is fixedly mounted on the side of the back plate (801) near the Y-axis module (705). A gear (803) is installed through the back plate (801) at the output end of the servo motor (802). A rack (804) meshing with the gear (803) is movably mounted on the side of the back plate (801). A connecting plate (805) is fixedly mounted on one side of the rack (804). A guide rail (806) is fixedly mounted on the lower end of the rack (804). A second slider (807) is slidably mounted on the outer side of the guide rail (806). A convex support plate (808) is fixedly mounted on the side of the second slider (807). A spring (809) is fixedly connected between the connecting plate (805) and the convex support plate (808).
5. The mechanism for bidirectional material handling and stacking according to claim 4, characterized in that, The clamping assembly (9) includes a mounting frame (901) fixedly connected to a convex support plate (808). Several strip support plates (902) are arranged in an array on the outer wall of the mounting frame (901). Guide posts (903) are movably provided on the side wall of the strip support plate (902). Pressure plates (904) are fixedly provided at the opposing ends of several guide posts (903).
6. The mechanism for bidirectional material handling and stacking according to claim 1, characterized in that, The top of the base plates (4) on both sides are fixedly provided with drag chain sheet metal (10), and a reinforcing rib (11) is fixedly provided between the base plates (4) and the material picking module (5).
7. The mechanism for bidirectional material handling and stacking according to claim 1, characterized in that, The top of the frame (1) is fixedly provided with a raised block (3) parallel to the power rail module (2), and the top of the raised block (3) is fixedly provided with a first slide rail (301) that is slidably connected to the base plate (4).