Material collecting mechanism of full-automatic profile side wall coining device

Abstract

The utility model discloses a material receiving mechanism of a full-automatic profile side wall coining device. The material receiving mechanism comprises a support body, a plurality of parallel rotating shaft type material receiving rollers, a push-out device and a trigger switch. A receiving groove is formed in one side of the mounting face of the support body, the trigger switch is fixed to the tail end of the mounting face and electrically connected with the push-out device, and the push-out device pushes the profiles into the receiving groove after the profiles are completely conveyed to the receiving roller to press down the trigger switch. And the trigger surface is 0.5-1.5 mm higher than the lower surface of the profile, so that accurate triggering is ensured. Automatic and accurate material receiving is achieved, and manual errors and delay are avoided; a plurality of material receiving rollers are matched with a push-out device, so that the material receiving efficiency and continuity are improved; friction and collision of profiles are reduced, regularity and quality are guaranteed, and manpower and equipment maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of profile processing equipment technology, specifically to a receiving mechanism of a fully automatic profile sidewall stamping device. Background Technology

[0002] In the fully automated profile sidewall stamping production process, the material receiving stage is a crucial component of the entire production flow, directly impacting production efficiency and product quality. Traditional profile receiving methods largely rely on manual operation, requiring workers to manually remove and collect the profiles from the stamping equipment after stamping. This method is not only labor-intensive but also inefficient, failing to meet the demands of large-scale production. Furthermore, manual operation is prone to errors, leading to disordered profile placement, bumps, and damage, affecting product appearance and quality.

[0003] With the application of automation technology in the profile processing field, some enterprises have introduced automated receiving equipment to improve receiving efficiency. However, existing automated receiving equipment has many problems. For example, some equipment cannot accurately determine whether the profile has been fully delivered, which can easily lead to premature or delayed receiving, resulting in inaccurate profile drop positions and even equipment failure. Other equipment lacks effective pushing and organizing of the profiles during the receiving process, causing them to pile up messily in the receiving area, which is detrimental to subsequent storage and transportation. Furthermore, existing receiving equipment has a complex structure, high maintenance costs, and is difficult to achieve stable and reliable automated receiving. Therefore, developing a mechanism that can accurately control the timing of receiving, effectively push the profiles, and achieve orderly receiving is of great significance for improving the overall performance of fully automated profile sidewall stamping devices. Utility Model Content

[0004] To address the shortcomings in the prior art, this utility model provides a receiving mechanism for a fully automatic profile sidewall stamping device.

[0005] The technical solution adopted by this utility model is: a receiving mechanism of a fully automatic profile sidewall embossing device, including a support body, receiving rollers, an ejection device and a trigger switch. The support body has an mounting surface on its upper part, and the receiving rollers are multiple parallel-arranged rotating shaft receiving rollers.

[0006] A receiving groove is provided on the main body of the bracket on one side of the mounting surface, and the pushing device is used to push the profile on the receiving roller into the receiving groove.

[0007] The trigger switch is fixed to the end of the mounting surface and is controlled and connected to the ejection device. When the profile is completely fed onto the receiving roller, the profile presses against the trigger switch, causing the trigger switch to control the ejection device to push the profile on the receiving roller toward the receiving trough.

[0008] Furthermore, the signal output terminal of the trigger switch is electrically connected to the ejection device, and the trigger surface of the trigger switch is set higher than the lower surface of the profile.

[0009] Furthermore, the trigger surface extends 0.5-1.5 mm above the lower surface of the profile.

[0010] Furthermore, the main body of the bracket includes multiple frames and a mounting plate for sequentially fixing the multiple frames together. The surface of the mounting plate serves as the mounting surface. A receiving inclined surface and a receiving vertical surface are provided on one side of the frame of the mounting surface, and the receiving groove is formed between the receiving inclined surface and the receiving vertical surface.

[0011] Furthermore, the included angle between the receiving inclined plane and the receiving vertical plane is 60°-80°.

[0012] Furthermore, a plurality of mounting seats are spaced apart on the mounting surface, and the shaft at one end of the receiving roller is rotatably connected to the mounting seat.

[0013] Furthermore, the ejection device is a pneumatic cylinder, a hydraulic cylinder, or an electric cylinder.

[0014] The beneficial effects of this utility model are:

[0015] 1. Achieve Automated and Precise Material Receiving: Through the linkage design of the trigger switch and the ejection device, it can accurately determine whether the profile has been fully fed to the receiving roller. When the profile presses on the trigger switch, the trigger switch immediately controls the ejection device to push the profile into the receiving trough, avoiding errors and delays caused by manual judgment. This achieves fully automated and precise control of the material receiving process, effectively preventing problems such as inaccurate profile drop positions caused by premature or delayed material receiving.

[0016] 2. Improved Receiving Efficiency and Continuity: Multiple parallel rotating receiving rollers can quickly receive the stamped profiles, and the ejection device can promptly push the profiles on the receiving rollers into the receiving trough, allowing the receiving process to proceed continuously without frequent manual intervention. This highly efficient receiving method significantly shortens the receiving time, substantially improves overall production efficiency, and meets the needs of large-scale production.

[0017] 3. Ensuring Profile Neatness and Quality: The ejector device neatly pushes the profiles into the receiving trough, ensuring an orderly arrangement of profiles in the receiving area and preventing clutter. Simultaneously, the rotating shaft design of the receiving roller reduces friction and collisions during the receiving and pushing process, effectively protecting the profile surface and preventing damage from impacts, thus guaranteeing the product's appearance and quality.

[0018] In addition to the objectives, features and advantages described above, this utility model has other objectives, features and advantages.

[0019] The present invention will now be described in further detail with reference to the accompanying drawings. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a side view of the present invention.

[0022] Figure 3 for Figure 2 Enlarged diagram of point A in the middle.

[0023] Figure 1-3 In the middle: 1. Support body; 2. Receiving roller; 3. Pushing device; 4. Trigger switch; 5. Mounting surface; 6. Receiving groove; 8. Trigger surface; 9. Lower surface of profile; 10. Frame; 11. Mounting plate; 12. Receiving slope; 13. Receiving vertical surface; 14. Mounting base; 15. Profile. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0026] This utility model provides a receiving mechanism for a fully automatic profile sidewall embossing device.

[0027] In this embodiment, refer to Figure 1-3 The receiving mechanism of the fully automatic profile sidewall stamping device includes a support body 1, a receiving roller 2, an ejection device 3 and a trigger switch 4. The support body 1 has a mounting surface 5 on its upper part, and the receiving roller is a multi-parallel arranged rotating shaft receiving roller.

[0028] A receiving groove 6 is provided on the main body of the bracket on one side of the mounting surface 5, and the pushing device is used to push the profile on the receiving roller into the receiving groove 6.

[0029] The trigger switch is fixed to the end of the mounting surface and is controlled and connected to the ejection device. When the profile 15 is completely fed onto the receiving roller, the profile presses against the trigger switch, causing the trigger switch to control the ejection device to push the profile on the receiving roller toward the receiving trough.

[0030] In the above technical solution, the main body of the bracket is used as the basic structure, and multiple parallel rotating shaft receiving rollers are installed on its mounting surface to receive the stamped profile. A trigger switch is fixed at the end of the mounting surface and is connected to the ejection device. When the profile is completely conveyed to the receiving roller, the profile naturally presses down under gravity, triggering the switch. The trigger switch sends a signal to control the ejection device to start, pushing the profile on the receiving roller into the receiving groove on one side of the mounting surface, forming an automated receiving process of "receiving-sensing-pushing".

[0031] In summary, the system automates the entire material receiving process without human intervention, significantly reducing labor costs; it accurately senses the arrival of profiles and pushes them in a timely manner, avoiding production chaos caused by delayed or premature material receiving, and improving material receiving efficiency and production continuity; and it orderly collects profiles into the receiving trough, facilitating subsequent storage and transportation.

[0032] Specifically, the signal output terminal of the trigger switch is electrically connected to the ejection device, and the trigger surface 8 of the trigger switch is set higher than the lower surface 9 of the profile.

[0033] In this embodiment, the trigger switch transmits signals to the ejection device via an electrical connection, ensuring rapid and stable transmission of control signals. The trigger surface is positioned higher than the lower surface of the receiving roller. After the profile is fully fed onto the receiving roller, it naturally presses against the trigger switch, causing the trigger switch to control the ejection device to push the profile on the receiving roller towards the receiving trough. Here, the lower surface of the profile refers to the lowest point after the profile is placed on the receiving roller.

[0034] Specifically, the trigger surface 8 extends 0.5-1.5mm above the lower surface of the profile.

[0035] In this embodiment, the trigger surface is set 0.5-1.5mm higher than the lower surface of the profile, so that the profile entering the receiving roller can press down the trigger switch, ensuring that the trigger switch is triggered in a timely and stable manner after the profile is in place.

[0036] Specifically, the main body of the bracket includes multiple frames 10 and a mounting plate 11 for sequentially fixing the multiple frames 10 together. The surface of the mounting plate 11 serves as the mounting surface. A receiving inclined surface 12 and a receiving vertical surface 13 are provided on one side of the frame of the mounting surface, and the receiving groove is formed between the receiving inclined surface and the receiving vertical surface.

[0037] In this embodiment, the main body of the bracket is composed of multiple frames connected in sequence by mounting plates. The surface of the mounting plates serves as the mounting surface to support components such as the receiving roller. The receiving ramp and the receiving vertical surface on one side of the mounting surface frame form a receiving groove. The receiving ramp can guide the profile to slide smoothly into the receiving groove under the action of the ejection device, and at the same time play a certain role in limiting and regulating the profile.

[0038] Specifically, the angle between the receiving inclined plane and the receiving vertical plane is 60°-80°.

[0039] In this embodiment, the angle between the receiving ramp and the receiving vertical surface is set to 60°-80°. This angle range allows the receiving ramp to provide sufficient guiding force to allow the profile to slide quickly into the receiving groove, while avoiding the impact caused by the profile sliding too fast due to an excessively large angle, or the profile sliding too slowly due to an excessively small angle.

[0040] Specifically, a plurality of mounting seats 14 are spaced apart on the mounting surface, and the shaft at one end of the receiving roller is rotatably connected to the mounting seat.

[0041] In this embodiment, mounting seats are spaced apart on the mounting surface, and one end of the receiving roller is rotatably connected to the mounting seat to form a rotatable support structure. This design allows the receiving roller to rotate flexibly when receiving profiles, reducing the friction between the profiles and the receiving roller, while ensuring the stability and coaxiality of the receiving roller installation.

[0042] Specifically, the ejection device is a pneumatic cylinder, a hydraulic cylinder, or an electric cylinder.

[0043] In this embodiment, the ejector device uses a pneumatic cylinder, hydraulic cylinder, or electric cylinder, which provides stable and controllable thrust. The thrust and stroke can be precisely adjusted by control elements (such as solenoid valves, servo drives, etc.) to meet the pushing requirements of different profile specifications, reliably pushing the profile on the receiving roller into the receiving trough.

[0044] Attention all technical personnel: Although this utility model has been described according to the specific embodiments above, the concept of this utility model is not limited to this utility model. Any modification that utilizes the concept of this utility model will be included within the scope of protection of this patent right.

Claims

1. A receiving mechanism for a fully automatic profile sidewall embossing device, characterized in that: It includes a support body, receiving rollers, an ejection device, and a trigger switch. The support body has a mounting surface on its upper part, and the receiving rollers are multiple parallel-arranged rotating shaft receiving rollers. A receiving groove is provided on the main body of the bracket on one side of the mounting surface, and the pushing device is used to push the profile on the receiving roller into the receiving groove. The trigger switch is fixed to the end of the mounting surface and is controlled and connected to the ejection device. When the profile is completely fed onto the receiving roller, the profile presses against the trigger switch, causing the trigger switch to control the ejection device to push the profile on the receiving roller toward the receiving trough.

2. The receiving mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: The signal output terminal of the trigger switch is electrically connected to the ejection device, and the trigger surface of the trigger switch is set higher than the lower surface of the profile.

3. The receiving mechanism of the fully automatic profile sidewall embossing device according to claim 2, characterized in that: The trigger surface is 0.5-1.5mm higher than the lower surface of the profile.

4. The receiving mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: The main body of the bracket includes multiple frames and a mounting plate for sequentially fixing the multiple frames together. The surface of the mounting plate serves as the mounting surface. A receiving inclined surface and a receiving vertical surface are provided on one side of the frame of the mounting surface, and the receiving groove is formed between the receiving inclined surface and the receiving vertical surface.

5. The receiving mechanism of the fully automatic profile sidewall embossing device according to claim 4, characterized in that: The angle between the receiving inclined plane and the receiving vertical plane is 60°-80°.

6. The receiving mechanism of the fully automatic profile sidewall embossing device according to claim 1, characterized in that: Several mounting seats are spaced apart on the mounting surface, and the shaft at one end of the receiving roller is rotatably connected to the mounting seat.

7. The receiving mechanism of the fully automatic profile sidewall stamping device according to claim 1, characterized in that: The ejection device is a pneumatic cylinder, a hydraulic cylinder, or an electric cylinder.

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