Double-coiling device for amorphous strip manufacturing

By using the moving and rotating mechanism of the dual winding device, combined with electromagnet adsorption technology, the problem of frequent shutdowns for changing winding rollers required by traditional winding devices has been solved, enabling continuous production and efficient winding of amorphous ribbons.

CN224014952UActive Publication Date: 2026-03-20SHANDONG ROAD MAGNETIC MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Traditional winding equipment requires frequent shutdowns to replace winding rollers in the production of amorphous ribbons, resulting in production interruptions and long processing times, which affects production efficiency.

Method used

The device employs a dual winding mechanism, which moves the frame closer to or further away from the cooling rollers. Combined with a rotation mechanism and a drive mechanism, it enables rapid replacement of the winding rollers and continuous production. It utilizes an electromagnet inside the winding tube to attract and automatically wind up the amorphous strip.

Benefits of technology

This enables continuous production of amorphous ribbons, reduces take-up roll changeover time, and improves production efficiency and continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coiling, in particular to a double-coiling device for amorphous strip manufacturing, which comprises a rack, a moving mechanism is arranged at the bottom of the rack, an alternating mechanism is fixedly connected onto the rack and arranged on one side of the rack, two coiling rollers are detachably connected onto the alternating mechanism, and the two coiling rollers are arranged on the rack. A driving mechanism is further fixedly connected to the machine frame, the driving mechanism can be in transmission connection with the winding rollers, the two winding rollers on the rotation mechanism are in transmission connection with the driving mechanism in turn so that amorphous strips can be wound and collected in turn, the working efficiency can be greatly improved, shutdown caused by replacement of the winding rollers is reduced, and the production efficiency is improved. The loading and unloading efficiency of the winding roller is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a winding technology field especially relates to a kind of double winding device for amorphous band. BACKGROUND

[0002] Amorphous strip is melted into metal liquid by metal, then metal liquid is sprayed to cooling roll to cool, so that metal liquid can form strip product on cooling roll, but amorphous band needs continuous production, so it needs to be wound and collected, and the traditional winding device is wound and collected by a cylindrical collecting roller, so that the strip can be wound on the cylinder, and the cylinder needs to be disassembled and replaced with a new one after winding and collecting a certain amount to continue the collection process, which needs to interrupt production, and the disassembly and assembly process takes a long time, which delays production. SUMMARY

[0003] The utility model aims at providing a kind of double winding device for amorphous band to solve the problems raised in the above background technology.

[0004] A kind of double winding device for amorphous band, characterized by comprising a rack, the bottom of the rack is provided with a moving mechanism, the rack is fixedly connected with a wheel changing mechanism, the wheel changing mechanism is arranged on one side of the rack, the wheel changing mechanism is detachably connected with two winding rollers, the rack is also fixedly connected with a driving mechanism, and the driving mechanism is drivingly connected with the winding roller.

[0005] Preferably, the moving mechanism includes two fixed tracks, the fixed tracks are fixedly connected to two sleepers, the two sleepers are fixedly connected to the ground, and the moving mechanism further includes two sliders matched with the fixed tracks, the two sliders are fixedly connected to the bottom of the rack, and a moving motor is further included, the output shaft of the moving motor is fixedly connected with a moving gear, and a moving rack is further fixedly connected to the two sleepers, and the moving gear is meshingly connected with the moving rack.

[0006] Preferably, the wheel changing mechanism includes a wheel changing shaft, the wheel changing shaft is rotatably connected to the rack, one end of the wheel changing shaft is suspended, and a wheel changing disc is fixedly connected to the suspended end, the wheel changing disc is detachably connected with two winding rollers, the rack is fixedly connected with a wheel changing motor, and the wheel changing motor is drivingly connected with the wheel changing shaft.

[0007] Preferably, the wheel changing disc is fixedly connected with two assembly pipes, and the winding roller is inserted into the assembly pipe.

[0008] Preferably, a fixing slot is formed in the winding roller, two telescopic cylinders are fixedly connected to the wheel changing disc, a fixing rod is fixedly connected to the end of the telescopic cylinder, and the fixing rod can be telescoped into the fixing slot.

[0009] Preferably, the winding roller is rotationally connected with a winding pipe, the winding pipe is fixedly connected with a driven gear, and the driven gear can be in transmission connection with the driving mechanism when the wheel changing disc rotates to a specific position.

[0010] Preferably, the driving mechanism comprises a driving motor, the driving motor is fixedly connected to the frame, and a driving gear is fixedly connected to an output shaft of the driving motor.

[0011] Preferably, the winding pipe is internally provided with an electromagnet.

[0012] Compared with the prior art, the utility model has the beneficial effects that the utility model can move through the two fixed tracks in the moving mechanism, thereby approaching or moving away from the cooling roller, approaching winding and moving away from dismounting are realized, the rack is climbed through the moving motor on the frame, and the frame can be moved relative to the ground.

[0013] The wheel changing device is detachably connected with two winding rollers, the two winding rollers are quickly fixed or unlocked through the fixed rod on the telescopic cylinder and clamped into the fixed slot, and the winding rollers are rotationally connected with winding pipes, the winding pipes are rotationally connected to the winding rollers, can freely rotate to wind the strip-shaped product, the power source comes from the driving device, when the wheel changing disc rotates to make the driven gear on the winding pipe mesh with the driving gear, the winding pipe will be driven to rotate, thereby the strip-shaped product can be collected, the electromagnet is internally provided in the winding pipe, and magnetism can be generated after electrification, thereby the amorphous strip can be attracted and attached to the winding pipe, thereby winding can be conveniently performed. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the whole structure schematic view of an embodiment of the utility model;

[0015] Figure 2 It is the structure schematic view of the moving mechanism in an embodiment of the utility model;

[0016] Figure 3 It is the structure schematic view of the wheel changing mechanism in an embodiment of the utility model;

[0017] Figure 4 It is the separation structure schematic view of the winding roller and the winding pipe in an embodiment of the utility model;

[0018] Figure 5 It is the specific structure schematic view of the wheel changing disc in an embodiment of the utility model;

[0019] Figure 6 It is the connection state cross-sectional structure schematic view of the winding roller and the winding pipe in an embodiment of the utility model.

[0020] In the figure: 1, rack; 11, sliding block; 2, moving mechanism; 21, sleeper; 22, fixed track; 23, moving rack; 24, moving motor; 25, moving gear; 3, rotation mechanism; 31, rotation shaft; 32, rotation disc; 33, rotation motor; 34, telescopic cylinder; 35, fixed rod; 4, driving mechanism; 41, driving motor; 42, driving gear; 5, winding roller; 51, fixed slot; 6, pipe; 61, driven gear. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be described below in conjunction with specific examples and accompanying drawings. Figures 1-6 The technical solutions in the embodiments of the utility model will be described below in conjunction with specific examples and accompanying drawings.

[0022] A kind of non-crystalline band with double winding device for band, including rack 1, the bottom of rack 1 is equipped with moving mechanism 2, moving mechanism 2 can make rack 1 reciprocating along fixed route, realize close or away from cooling roller, close cooling roller to facilitate the winding of non-crystalline band, away from convenient unloading, or to cooling roller maintenance etc. Activity, rack 1 is fixedly connected with a rotation mechanism 3, rotation mechanism 3 is arranged at one side of rack 1, two winding rollers 5 are detachably connected on rotation mechanism 3, rack 1 is also fixedly connected with a driving mechanism 4, rotation mechanism 3 can be adjusted, it is two winding rollers 5 rotation and driving mechanism 4 transmission connection, when winding roller 5 and driving mechanism 4 transmission connection can be rotated, to collect non-crystalline band.

[0023] Moving mechanism 2 includes two fixed tracks 22, fixed track 22 is fixedly connected on two sleepers 21, two sleepers 21 play the role of support, two sleepers 21 are fixedly connected on ground, the both ends of fixed track 22 are fixedly connected with sleeper 21, moving mechanism 2 also includes sliding block 11, the bottom end surface of sliding block 11 is equipped with the notch that is in accord with fixed track 22, can make sliding block 11 cooperate and be connected on fixed track 22, and can slide along fixed track 22, sliding block 11 is equipped with two, two sliding blocks 11 are fixedly connected on the bottom end surface of rack 1, to realize that rack 1 can slide along fixed track 22, one moving rack 23 is also fixedly connected on two sleepers 21, the both ends of moving rack 23 are fixedly connected on two sleepers 21, moving motor 24 is also arranged on rack 1, the output shaft of moving motor 24 is fixedly connected with moving gear 25, moving gear 25 is engagedly connected with moving rack 23, moving gear 25 is rotated by moving motor 24 operation, makes its driving rack 1 move along moving rack 23.

[0024] The rotation mechanism 3 comprises a rotation shaft 31, the rotation shaft 31 is rotationally connected to the frame 1, the rotation shaft 31 can rotate freely relative to the frame 1, one end of the rotation shaft 31 is suspended, a rotation disc 32 is fixedly connected to the suspended end of the rotation shaft 31, the center of the rotation disc 32 coincides with the axis of the rotation shaft 31, two winding rollers 5 are detachably connected to the rotation disc 32, the symmetry axis of the two winding rollers 5 is a straight line where a diameter of the rotation disc 32 is located, so that the two winding rollers 5 are separated on both sides of the rotation disc 32, a rotation motor 33 is fixedly connected to the frame 1, the output shaft of the rotation motor 33 is connected to the rotation shaft 31 through a shaft coupling, so that the rotation motor 33 can drive and control the rotation shaft 31 to rotate, the rotation motor 33 adopts a servo motor, which can accurately control the rotation angle of the rotation disc 32, so as to realize the rotation of the winding rollers 5 on the two rotation discs 32. Two assembly pipes are fixedly connected to the rotation disc 32, the winding rollers 5 are inserted into the assembly pipes, the winding rollers 5 completely penetrate from one end of the assembly pipes, the cross section is a positive direction, which can prevent the rotation of the two, a fixing slot 51 is formed in the end of the winding roller 5 which penetrates out of the assembly pipe, two telescopic cylinders 34 are fixedly connected to the rotation disc 32, the end of the telescopic cylinder 34 is fixedly connected with a fixing rod 35, the fixing rod 35 is arranged in cooperation with the fixing slot 51, the width of the fixing rod 35 is slightly smaller than the fixing slot 51, and the fixing rod 35 can be inserted into the fixing slot 51 under the action of the telescopic cylinder 34, so that the winding roller 5 is fixed relative to the rotation disc 32, the fixing is fast and convenient for disassembly.

[0025] The winding roller 5 is rotationally connected with a winding pipe 6, the winding pipe 6 is sleeved on the winding roller 5, the winding pipe 6 can rotate freely, a driven gear 61 is fixedly connected on the winding pipe 6, the driven gear 61 rotates together with the winding pipe 6, the driving mechanism 4 includes a driving motor 41, the driving motor 41 is fixedly connected on the rack 1, a driving gear 42 is fixedly connected on the output shaft of the driving motor 41, when the rotating disc 32 rotates to make any winding pipe 6 close to the driving gear 42, the driving gear 42 can be engaged with the driven gear 61 close to the driving gear 42, so that the driven gear 61 can be driven to rotate, and the winding pipe 6 is driven to rotate, the winding pipe 6 is internally provided with an electromagnet, the electromagnet is prior art, when the winding pipe 6 is opened, the amorphous strip cooled by the cooling roller can be adsorbed, so that the amorphous strip can be automatically adsorbed on the winding pipe 6 and rotate with the winding pipe 6, and the amorphous strip is wound on the winding pipe 6, and the collection of the amorphous strip is realized, when the amorphous strip on the winding pipe 6 is wound to a proper length, the rotating motor 33 can be controlled to rotate to separate from the driving device, and another winding pipe 6 is controlled to be close to the driving device, the driving gear 42 is directly engaged with the driven gear 61 and drives the winding pipe 6 to rotate, and the amorphous strip is cut, under the action of the electromagnet in the winding pipe 6, the amorphous strip is adsorbed on the winding pipe 6 close to and empty, and a new winding is carried out, then the winding pipe 6 wound is taken down together with the winding roller 5 for storage, and the loading of the new winding roller 5 is carried out. The whole process is simple in operation, greatly saves the time for replacing the winding roller 5, is convenient to replace, and uninterrupted replacement can be realized.

[0026] In addition to the technical features described in the specification, they are known to those skilled in the art.

[0027] In the utility model, "upper", "lower", "left", "right", "front", "back" are relative positions for the convenience of describing the positional relationship, and therefore cannot be understood as absolute positions for limiting the protection scope.

[0028] The above content is only an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements or replace with similar ways to the described specific embodiments, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the present claims, which shall belong to the protection scope of the utility model.

Claims

1. A dual-winding device for amorphous ribbons, characterized in that, The device includes a frame, a moving mechanism at the bottom of the frame, a rotating mechanism fixedly connected to the frame, the rotating mechanism being located on one side of the frame, two take-up rollers detachably connected to the rotating mechanism, and a driving mechanism fixedly connected to the frame, the driving mechanism being drively connected to the take-up rollers.

2. The dual-winding device for amorphous tape according to claim 1, characterized in that, The moving mechanism includes two fixed tracks, which are fixedly connected to two sleepers, which are fixedly connected to the ground. It also includes two sliders that cooperate with the fixed tracks, which are fixedly connected to the bottom of the frame. It also includes a moving motor, on the output shaft of which a moving gear is fixedly connected. A moving rack is also fixedly connected to the two sleepers, and the moving gear meshes with the moving rack.

3. The dual-winding device for amorphous tape according to claim 1, characterized in that, The switching mechanism includes a switching shaft rotatably connected to the frame, one end of the switching shaft is suspended, and a switching disc is fixedly connected to the suspended end. Two take-up rollers are detachably connected to the switching disc. A switching motor is fixedly connected to the frame, and the switching motor is drivenly connected to the switching shaft.

4. The dual-winding device for amorphous ribbon according to claim 3, characterized in that, Two assembly tubes are fixedly connected to the rotating disc, and the take-up roller is inserted into the assembly tubes.

5. A dual-winding device for amorphous ribbon according to claim 4, characterized in that, A fixed slit is provided on the take-up roller, and two telescopic cylinders are fixedly connected to the rotating disc. A fixed rod is fixedly connected to the end of each telescopic cylinder, and the fixed rod can extend and retract into the fixed slit.

6. A dual-winding device for amorphous ribbon according to claim 5, characterized in that, A winding tube is rotatably connected to the take-up roller, and a driven gear is fixedly connected to the winding tube. When the rotating disc rotates to a specific position, the driven gear can be connected to the drive mechanism for transmission.

7. A dual-winding device for amorphous tape according to claim 6, characterized in that, The drive mechanism includes a drive motor, which is fixedly connected to the frame, and a drive gear is fixedly connected to the output shaft of the drive motor.

8. A dual-winding device for amorphous ribbon according to claim 6, characterized in that, The winding tube contains an electromagnet.