Fan installation perpendicularity control device

By installing a verticality control device on the wind turbine, and using liquid level and scale lines to assist in judging verticality, the problem of low efficiency and cumulative deviation in manual measurement during wind turbine tower installation is solved, thus improving installation efficiency and safety.

CN224019068UActive Publication Date: 2026-03-20NO 2 ENG CO FOR ELECTRIC POWER CONSTR OF ANHUI PROV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In the current wind turbine tower installation process, relying on manual measuring tools is inefficient and easily affected by environmental interference. Verticality deviations are prone to accumulate, leading to a decrease in overall stability and the risk of fatigue damage.

Method used

A verticality control device is installed using a fan. It utilizes the property that liquids remain horizontal under gravity. Verticality is determined by the aqueous solution and scale lines inside the hollow circular plate. Combined with calibration blocks and connecting ropes, the detection efficiency and safety are improved.

Benefits of technology

It improves the installation efficiency and safety of the fan mounting cylinder, ensures the reliability of verticality detection, reduces the risk of falling during high-altitude operations, and enhances the overall stability of the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fan installation, in particular to a fan installation perpendicularity control device which comprises a fan installation cylinder and a calibration block, a hollow circular plate is fixedly connected to the side wall of the calibration block, a center point is fixedly installed on the outer surface of the hollow circular plate, horizontal lines are fixedly connected to the two sides of the center point, and the horizontal lines are fixedly connected with the calibration block. The inner side of the hollow circular plate is filled with an aqueous solution which is half of the volume of the hollow circular plate, the aqueous solution is a green aqueous solution, a plurality of outer scale marks are evenly formed in the surface of the hollow circular plate, and a reserved groove with a V-shaped cross section is formed in the side, away from the hollow circular plate, of the calibration block; the arc surface of the hollow circular plate is provided with a plurality of side scale marks. By means of the structure, the characteristic that liquid keeps horizontal under the action of gravity is used for assisting in judging perpendicularity, calibration work after the fan installation cylinder is installed outdoors is facilitated, and the installation efficiency of the fan installation cylinder is improved to a certain degree.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fan installation technical field especially relates to fan installation perpendicularity control device. BACKGROUND

[0002] Fan tower drum is generally composed of multiple sections, usually adopts segmented hoisting mode, first section tower drum is hoisted to the foundation, is fixed through foundation bolt or foundation ring, and uses measuring tools such as theodolite, total station instrument etc. to accurately adjust its perpendicularity, then hoists subsequent each section tower drum in turn, and the perpendicularity measurement and adjustment are carried out every installation section, ensure that the perpendicularity of tower drum whole meets the requirements, at tower drum connecting part, it is according to the prescribed process to carry out bolt fastening or welding operation, guarantee the firmness of connection.

[0003] The existing related technology often has the following defects: in conventional construction, tower drum installation mainly relies on manual measurement (such as theodolite, total station instrument), and the measurement efficiency is low and greatly affected by environmental interference (wind load, vibration). In addition, when the flanges of the segmented tower drum are butt-jointed, the perpendicularity deviation is easy to accumulate, which leads to a decrease in the stability of the whole machine and increases the risk of fatigue damage.

[0004] Therefore, the utility model provides fan installation perpendicularity control device. UTILITY MODEL CONTENTS

[0005] The utility model discloses a fan installation perpendicularity control device to solve the problem of inconvenient detection of the perpendicularity of the tower drum installation in the prior art.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme: a fan installation perpendicularity control device includes a fan installation cylinder and a calibration block, the side wall of the calibration block is fixedly connected with a hollow circular plate, the outer surface of the hollow circular plate is fixedly installed with a center point, the two sides of the center point are fixedly connected with a horizontal line, and the inner side of the hollow circular plate is provided with a water solution with a volume of half of the hollow circular plate.

[0007] The above components achieve the effect of using the horizontal characteristic of liquid under the action of gravity to assist in judging the perpendicularity, facilitating the calibration work after the installation of the fan installation cylinder outdoors, and improving the installation efficiency of the fan installation cylinder to a certain extent.

[0008] Preferably, the water solution is a green water solution.

[0009] The above components achieve the effect that the green water solution in the hollow circular plate is evenly distributed in the hollow circular plate.

[0010] Preferably, the surface of the hollow circular plate is uniformly provided with a plurality of outer scale lines.

[0011] The effect achieved by the above component is that the abnormal scale display of the outer scale line indicates that the verticality deviation exists in the fan mounting cylinder.

[0012] Preferably, the calibration block is provided with a reserved groove with a V-shaped cross section on the side away from the hollow circular plate.

[0013] The effect achieved by the above component is that the reserved groove with a V-shaped cross section provided on the calibration block can improve the tightness of the fitting between the calibration block and the cylindrical fan mounting cylinder during the fitting process.

[0014] Preferably, the arc surface of the hollow circular plate is provided with a plurality of side scale lines.

[0015] The effect achieved by the above component is that the installer can determine the adjustment direction and amplitude according to the scale of the outer scale line and the side scale line.

[0016] Preferably, the hollow circular plate is made of acrylic material.

[0017] The effect achieved by the above component is that the hollow circular plate is made of acrylic material, which has good transparency, facilitating the installer to clearly observe the liquid level of the aqueous solution and the scale line.

[0018] Preferably, the lower surface of the calibration block is fixedly connected with a connecting rope.

[0019] The effect achieved by the above component is that the connecting rope facilitates the carrying work of the calibration block.

[0020] Preferably, the lower end of the connecting rope is fixedly connected with an elastic ring.

[0021] The effect achieved by the above component is that the elastic ring is suitable for the wearing work of different persons, avoiding the phenomenon that the calibration block falls during the high-altitude operation process.

[0022] In summary:

[0023] In the utility model, the hollow circular plate is made of acrylic material, which has good transparency, facilitating the installer to clearly observe the liquid level of the aqueous solution and the scale line, improving the detection efficiency, the connecting rope facilitates the carrying work of the calibration block, the elastic ring is suitable for the wearing work of different persons, avoiding the phenomenon that the calibration block falls during the high-altitude operation process, improving the safety of the use of the calibration block, the structure is provided, the liquid is kept horizontal under the action of gravity to assist in judging the verticality, facilitating the calibration work after the installation of the fan mounting cylinder in the outdoor, and the installation efficiency of the fan mounting cylinder is improved to a certain extent. DRAWINGS

[0024] Figure 1The utility model discloses a three -dimensional structure schematic drawing of the utility model discloses a verticality control device for fan installation.

[0025] Figure 2 The utility model discloses a structure schematic drawing of the utility model discloses a calibration block.

[0026] Figure 3 The utility model discloses a structure schematic drawing of the utility model discloses a hollow round plate.

[0027] Figure 4 The utility model discloses a structure schematic drawing of the utility model discloses a connecting rope.

[0028] Legend: 1, fan installation cylinder, 2, calibration block, 3, connecting rope, 4, elastic ring, 5, reserved slot, 6, hollow round plate, 7, center point, 8, horizontal line, 9, outer scale line, 10, side scale line. Specific implementation

[0029] Refer to Figure 1 The utility model provides a technical scheme: fan installation verticality control device, including fan installation cylinder 1 and calibration block 2.

[0030] The overall specific setting and function are specifically introduced below.

[0031] In the embodiment: the lateral wall of calibration block 2 is fixedly connected with hollow round plate 6, the outer surface of hollow round plate 6 is fixedly installed with center point 7, the both sides of center point 7 are fixedly connected with horizontal line 8, and the inside of hollow round plate 6 is equipped with the aqueous solution of half volume of hollow round plate 6. The characteristic that liquid keeps horizontal under the action of gravity is utilized to assist in judging verticality, and the calibration work after the installation of fan installation cylinder 1 is facilitated, and the installation efficiency of fan installation cylinder 1 is improved to a certain extent. The aqueous solution is green aqueous solution. The green aqueous solution in hollow round plate 6 is evenly distributed in hollow round plate 6. The surface of hollow round plate 6 is evenly provided with a plurality of outer scale lines 9. The scale display of outer scale line 9 is abnormal, and it indicates that fan installation cylinder 1 has verticality deviation. The side, away from hollow round plate 6, of calibration block 2 is provided with reserved slot 5 with V-shaped cross section. The reserved slot 5 with V-shaped cross section provided on calibration block 2 can improve the tightness of the adhesion of cylindrical structure fan installation cylinder 1 in the adhesion process. The arc surface of hollow round plate 6 is provided with a plurality of side scale lines 10. The installation personnel can judge the degree of verticality deviation according to the scale of outer scale line 9 and side scale line 10, so as to determine the direction and amplitude of adjustment. Hollow round plate 6 is made of acrylic material. Hollow round plate 6 adopts acrylic material, and because it has good transparency, the installation personnel can clearly observe the liquid level of aqueous solution and the condition of scale line.

[0032] Specifically, the lower surface of the calibration block 2 is fixedly connected with a connecting rope 3. By arranging the connecting rope 3, the carrying work of the calibration block 2 is facilitated. The lower end of the connecting rope 3 is fixedly connected with an elastic ring 4. The elastic ring 4 is suitable for the wearing work of different persons, and the phenomenon that the calibration block 2 falls during the high-altitude operation is avoided.

[0033] The working principle is that during the installation process of the fan tower drum, the verticality control device can effectively play a role. First, the calibration block 2 is tightly attached to the fan installation drum 1 to be installed, and the calibration block 2 is tightly attached to the position of the fan installation drum 1 where the verticality needs to be detected. When the hollow circular plate 6 is filled with a half-volume green aqueous solution, the liquid is used to assist in judging the verticality by using the characteristic of keeping horizontal under the action of gravity. If the fan installation drum 1 is in a vertical state, the green aqueous solution in the hollow circular plate 6 will be evenly distributed in the hollow circular plate 6. At this time, the horizontal line 8 on both sides of the center point 7 should be parallel to the liquid level of the aqueous solution, and the scale display of the outer scale line 9 and the side scale line 10 should be at a specific standard position. The installer can directly judge whether the fan installation drum 1 is vertical by observing the relative position relationship between the liquid level of the aqueous solution and the horizontal line 8, and the scale display of the outer scale line 9 and the side scale line 10 being covered by the aqueous solution or the corresponding scale. If it is found that the liquid level of the aqueous solution is not parallel to the horizontal line 8, or the scale display of the outer scale line 9 and the side scale line 10 is abnormal, it indicates that the fan installation drum 1 has a verticality deviation. For example, if the liquid level of the aqueous solution on one side is higher than the horizontal line 8, it indicates that the fan installation drum 1 on that side is relatively high and needs to be adjusted. At this time, the installer can judge the degree of verticality deviation according to the scale of the outer scale line 9 and the side scale line 10, so as to determine the direction and amplitude of adjustment. For larger deviations, professional tools may be needed to make large adjustments to the position of the fan installation drum 1. For smaller deviations, the fan installation drum 1 can be adjusted to a vertical state by fine-tuning the installation components. During the adjustment process, the change of the liquid level of the aqueous solution and the scale line is continuously observed until the fan installation drum 1 is vertical, the liquid level of the aqueous solution is parallel to the horizontal line 8, and the scale display of the outer scale line 9 and the side scale line 10 returns to the standard state. The preformed groove 5 with a V-shaped cross section on the calibration block 2 can improve the tightness of the fitting between the cylindrical structure of the fan installation drum 1 and the calibration block 2 during the fitting process, and can make the calibration block 2 and the fan installation drum 1 keep parallel state, ensuring the reliability of the verticality detection. The hollow circular plate 6 is made of acrylic material, which has good transparency, so that the installer can clearly observe the liquid level of the aqueous solution and the scale line, improving the detection efficiency. The connecting rope 3 is set to facilitate the carrying work of the calibration block 2. The elastic ring 4 is suitable for wearing work of different personnel, avoiding the phenomenon of falling of the calibration block 2 during the high-altitude operation process, and improving the safety of the use of the calibration block 2. By setting the above structure, the liquid is used to assist in judging the verticality by using the characteristic of keeping horizontal under the action of gravity, which facilitates the calibration work after the installation of the fan installation drum 1 outdoors, and improves the installation efficiency of the fan installation drum 1 to a certain extent.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A fan installation verticality control device, comprising a fan installation cylinder (1) and a calibration block (2), characterized in that: The side wall of the calibration block (2) is fixedly connected to a hollow circular plate (6), a center point (7) is fixedly installed on the outer surface of the hollow circular plate (6), and horizontal lines (8) are fixedly connected on both sides of the center point (7). The inner side of the hollow circular plate (6) is filled with an aqueous solution of half the volume of the hollow circular plate (6).

2. The fan installation verticality control device according to claim 1, characterized in that: The aqueous solution is a green aqueous solution.

3. The fan installation verticality control device according to claim 1, characterized in that: The surface of the hollow circular plate (6) is uniformly provided with several outer scale lines (9).

4. The fan installation verticality control device according to claim 1, characterized in that: The calibration block (2) has a reserved groove (5) with a V-shaped cross-section on the side away from the hollow circular plate (6).

5. The fan installation verticality control device according to claim 1, characterized in that: The hollow circular plate (6) has several side scale lines (10) on its arc surface.

6. The fan installation verticality control device according to claim 1, characterized in that: The hollow circular plate (6) is made of acrylic.

7. The fan installation verticality control device according to claim 1, characterized in that: The lower surface of the calibration block (2) is fixedly connected to a connecting rope (3).

8. The fan installation verticality control device according to claim 7, characterized in that: The lower end of the connecting rope (3) is fixedly connected to an elastic ring (4).