Steel wheel type wear resistance test device
By introducing an elastic swaying component and a cam drive component into the steel wheel abrasion resistance testing device, the problem of abrasive agglomeration was solved, the uniform abrasive discharge was achieved, the accuracy of test data was improved, and the operation process was simplified.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-20
AI Technical Summary
In existing steel wheel abrasion resistance testing devices, white molten alumina powder tends to clump on the hopper wall, resulting in uneven abrasive feeding and affecting test accuracy.
By setting an elastic shaking component and a cam drive component on the hopper, the cam drive component applies force to the hopper, causing it to vibrate under the action of the elastic shaking component, thus preventing abrasive agglomeration and ensuring uniform material discharge.
It achieves uniform abrasive feeding, improves the accuracy of test data, simplifies the installation and disassembly process of the hopper, reduces costs, and improves the convenience of testing.
Smart Images

Figure CN224019557U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wear -resisting test device technical field, specifically, relates to a steel wheel type wear -resisting test device. BACKGROUND
[0002] The steel wheel type wear -resisting test device is a kind of equipment that can simulate actual use environment, test material wear resistance.The steel wheel type wear -resisting test device mainly includes load system, steel wheel system and control system, load system mainly applies certain load to the measured material to simulate the pressure that material bears in actual use;Steel wheel system is contacted with the sample to be tested by adopting certain specification steel wheel, and the wear of material under actual use condition is simulated by rotating;Control system is used to control the rotation duration of steel wheel.
[0003] In order to make the test process more close to actual use environment, the existing steel wheel type wear -resisting test device will be provided with hopper above steel wheel, and white molten alumina powder will be contained in the hopper as abrasive material.When testing, the abrasive material in the hopper needs to be evenly flowed on the grinding place of steel wheel and measured material.However, white molten alumina powder has negative charge, and it is easy to be adsorbed on the hopper wall to form agglomerate, resulting in blockage, so that the material falling is uneven. UTILITY MODEL CONTENTS
[0004] In order to solve at least one aspect of the above problem, the utility model provides a steel wheel type wear -resisting test device, including base, grinding steel wheel and hopper, the grinding steel wheel rotation is arranged on the top of the base, the abrasive material is contained in the hopper, the hopper is located above the grinding steel wheel and is suitable for flowing abrasive material to the grinding place of the grinding steel wheel, the top of the base is equipped with connecting column, the connecting column is connected with the hopper, the connecting column is equipped with elastic swing component that contacts with the hopper, the top of the base is equipped with cam drive component, the cam drive component contacts with the hopper, and the hopper will vibrate through the elastic swing component under the drive of the cam drive component.
[0005] Optionally, the side wall of the hopper is fixed with connecting block, the top of the connecting block is equipped with through hole, the through hole penetrates the connecting block, the connecting column is inserted in the through hole and is matched with the gap of the through hole, the elastic swing component is located in the gap between the connecting column and the through hole, and the elastic swing component is abutted to the hole wall of the through hole.
[0006] Optionally, the connecting column comprises a first column body and a second column body, the first column body is fixedly connected with the base, the second column body is fixedly arranged on the top of the first column body, the outer diameter of the second column body is smaller than the outer diameter of the first column body, the outer diameter of the first column body is larger than the hole diameter of the through hole, the connecting block abuts against the top of the first column body, the outer diameter of the second column body is smaller than the hole diameter of the through hole, and the second column body is inserted into the through hole.
[0007] Optionally, the elastic swing assembly comprises a sleeve ring and a driving spring, the sleeve ring is sleeved on the second column body and gap-fitted with the through hole, the driving spring is located on the outer wall of the sleeve ring, one end of the driving spring abuts against the outer wall of the sleeve ring, and the other end abuts against the hole wall of the through hole, and a plurality of driving springs are arranged in a circumferential interval on the outer peripheral wall of the sleeve ring.
[0008] Optionally, the outer wall of the sleeve ring is fixedly provided with a spring column, and the side of the driving spring, which abuts against the sleeve ring, is sleeved on the spring column.
[0009] Optionally, the hole wall of the through hole is provided with a spring groove, and the end of the driving spring, which is away from the spring column, is inserted into the spring groove.
[0010] Optionally, the top of the base is provided with a support short plate and a support long plate at intervals, the support short plate is rotatably provided with a rotating column, the grinding steel wheel is connected with the rotating column and rotates synchronously, and the cam driving assembly is arranged on the support long plate and connected with the rotating column to realize rotation.
[0011] Optionally, the cam driving assembly comprises a driving pulley, a driven pulley, a synchronous belt and a driving cam, the driving pulley is sleeved on the rotating column and rotates synchronously with the rotating column, the driven pulley is rotatably arranged on the support long plate, the synchronous belt is sleeved on the driving pulley and the driven pulley and is adapted to drive the driving pulley to drive the driven pulley to rotate synchronously, the driving cam is connected with the driven pulley and rotates synchronously, and the driving cam is adapted to contact the hopper to drive the hopper to vibrate.
[0012] Optionally, the top of the base is provided with a sliding plate, the sliding plate is located on one side of the grinding steel wheel and moves close to or away from the grinding steel wheel, and the sliding plate is adapted to place the measured object.
[0013] Optionally, one side of the sliding plate close to the grinding steel wheel is provided with a steel wire rope, the steel wire rope is provided with a hook connected with the sliding plate, and one end of the steel wire rope away from the sliding plate is connected with a counterweight weight for driving the sliding plate to drive the measured object to move close to the grinding steel wheel.
[0014] The utility model has the beneficial technical effects that relative to the prior art,
[0015] 1, in the test process, cam drive assembly will exert certain force to the hopper, the hopper is stressed and will move and reset under the action of elastic swing subassembly, and then produce vibration, the hopper vibrates and then not easy to make abrasive agglomerate and can make the agglomerated abrasive open, so that the abrasive blanking is uniform, can improve the precision of test data;
[0016] 2, the connecting column is formed by the first column and the second column, when installing, only need to set the connecting block in the second column, the first column will support the hopper, and need other fixing pieces to fix the hopper, make the installation and disassembly of hopper more convenient;
[0017] 3, when the grinding steel wheel runs, cam drive assembly will also run synchronously, the grinding steel wheel and cam drive assembly share a drive source, can effectively reduce the cost;
[0018] 4, when testing, only need to connect the steel wire rope through the hook with the slide plate, and then take down the hook from the slide plate after testing, then take down the measured article, make it more convenient to load and unload the slide plate, improve the convenience of taking material after testing. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structure of the steel wheel type wear resistance test device in the utility model embodiment Figure 1 ;
[0020] Figure 2 It is the structure of the steel wheel type wear resistance test device in the utility model embodiment Figure 2 ;
[0021] Figure 3 It is the structure diagram of the slide plate and the fixed pulley in the utility model embodiment;
[0022] Figure 4 It is the structure diagram of the hopper, elastic swing subassembly and cam drive assembly in the utility model embodiment;
[0023] Figure 5 It is the explosion view of elastic swing subassembly and connecting block in the utility model embodiment.
[0024] Explanation of reference signs: 1, base; 11, driving motor; 12, connecting column; 121, first column body; 122, second column body; 13, support short plate; 131, rotating column; 14, sliding plate; 15, fixed pulley; 16, support long plate; 2, grinding steel wheel; 3, hopper; 31, connecting block; 32, through hole; 33, reinforcing plate; 4, elastic swing assembly; 41, collar; 42, driving spring; 5, cam driving assembly; 51, driving pulley; 52, driven pulley; 53, synchronous belt; 54, driving cam; 55, sleeve. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the following will be combined with the drawings of the utility model to further explain the utility model. Figures 1-5 The application is further described in detail.
[0026] The utility model embodiment provides a kind of steel wheel type wear testing device, refer to Figure 1 And Figure 2 Steel wheel type wear testing device includes base 1, grinding steel wheel 2 and hopper 3.Grinding steel wheel 2 is rotationally arranged on the top of base 1, and one side of the outer peripheral wall of grinding steel wheel 2 is provided with driving motor 11, and driving motor 11 is connected with grinding steel wheel 2 by annular belt to drive grinding steel wheel 2 to rotate.Base 1 top is provided with connecting column 12, and connecting column 12 is connected with hopper 3, and hopper 3 contains abrasive material.Hopper 3 is located above grinding steel wheel 2 by connecting column 12 and is suitable for flowing abrasive material to the grinding place of grinding steel wheel 2.Elastic swing assembly 4 that contacts with hopper 3 is arranged on connecting column 12, cam driving assembly 5 is arranged on the top of base 1, and cam driving assembly 5 contacts with hopper 3, and hopper 3 is vibrated by elastic swing assembly 4 under the drive of cam driving assembly 5.
[0027] Base 1 top is fixedly installed with support short plate 13, and rotating column 131 is rotationally arranged on support short plate 13, and annular belt drives rotating column 131 to rotate.Grinding steel wheel 2 is connected with rotating column 131 and rotates synchronously.
[0028] Refer to Figure 1 And Figure 3 Base 1 top is slidably provided with sliding plate 14, and sliding plate 14 is located on the side of grinding steel wheel 2 away from driving motor 11, and sliding plate 14 moves close to or away from grinding steel wheel 2.The measured article is placed on sliding plate 14 and moves synchronously with sliding plate 14.Sliding plate 14 is provided with clamping tool, and the clamping tool is located on the side of the measured article away from grinding steel wheel 2, so that the measured article is not easy to move away from grinding steel wheel 2 relative to sliding plate 14 after being rubbed by grinding steel wheel 2.
[0029] The sliding plate 14 is provided with a fixed pulley 15 near one side of the grinding steel wheel 2, and a steel wire rope is wound around the fixed pulley 15. The sliding plate 14 is threadedly connected with a connecting bolt near one side of the grinding steel wheel 2, and a hook is fixedly connected to one end of the steel wire rope near the sliding plate 14, and the hook is hooked with the connecting bolt. One end of the steel wire rope away from the sliding plate 14 is inserted into the base 1 after winding around the fixed pulley 15, and a counterweight is detachably installed in the base 1, thereby having a load to drive the sliding plate 14 to move towards the grinding steel wheel 2, so that the measured object continuously contacts the grinding steel wheel 2. In addition, counterweights of different weights can be selected according to the selection.
[0030] With reference to Figure 1 With reference to Figure 4 A baffle is slidably inserted on the hopper 3, and the baffle is suitable for controlling the flow of abrasive and closing or opening the discharge port of the hopper 3. Two connecting columns 12 are provided, and the two connecting columns 12 are respectively located on the two sides of the hopper 3. The two outer side walls of the hopper 3 are each welded with a connecting block 31 connected with the corresponding connecting column 12, and the connecting block 31 is provided with a through hole 32 at the top, and the through hole 32 penetrates the connecting block 31. The connecting column 12 is inserted into the through hole 32 and is in clearance fit with the through hole 32, and the elastic shaking assembly 4 is located in the clearance between the connecting column 12 and the through hole 32, so that the hopper 3 can shake when it is stressed, and if the frequency of stress is high, high-frequency vibration is formed.
[0031] The connecting column 12 includes a first column body 121 and a second column body 122. The first column body 121 is fixedly connected with the top of the base 1, and the second column body 122 is located at the top of the first column body 121 and is integrally formed with the first column body 121, and the second column body 122 is concentrically arranged with the first column body 121. The outer diameter of the second column body 122 is smaller than the outer diameter of the first column body 121, but the outer diameter of the first column body 121 is larger than the hole diameter of the through hole 32. The outer diameter of the first column body 121 is smaller than the hole diameter of the through hole 32, and the first column body 121 is inserted into the through hole 32, and the connecting block 31 near the base 1 abuts against the top of the first column body 121, so that the first column body 121 supports the entire hopper 3.
[0032] With reference to Figure 1 With reference to Figure 4 With reference to Figure 5The elastic shaking assembly 4 comprises a sleeve ring 41 and a driving spring 42. The sleeve ring 41 is sleeved on the second column 122 and is welded and fixed with the second column 122, and the outer diameter of the sleeve ring 41 is smaller than the hole diameter of the through hole 32. The driving spring 42 is located between the outer wall of the sleeve ring 41 and the hole wall of the through hole 32, one end of the driving spring 42 abuts against the outer wall of the sleeve ring 41, and the other end abuts against the hole wall of the through hole 32, and the driving spring 42 can reset the hopper 3 after the hopper 3 is forced to move. The driving spring 42 is provided in plurality, and the plurality of driving springs 42 are arranged in a circumferential direction on the outer peripheral wall of the sleeve ring 41. In another embodiment, the sleeve ring 41 can be omitted, and the spring directly abuts against the outer wall of the second column 122. In another embodiment, the V-shaped spring sheet can be replaced by the driving spring 42.
[0033] In combination Figure 1 With reference to Figure 4 With Figure 5 In more detail, the outer wall of the sleeve ring 41 is welded with spring columns, and the number of the spring columns is the same as and corresponds to the number of the driving springs 42. The spring columns are arranged in a spaced manner close to the hole wall of the through hole 32, so that the spring columns are not easy to interfere with the sleeve of the connecting block 31. The hole wall of the through hole 32 is provided with spring grooves, and the number of the spring grooves is the same as and corresponds to the number of the spring columns. One end of the driving spring 42 is sleeved on the spring column and abuts against the sleeve ring 41; the other end is inserted into the spring groove and abuts against the groove bottom of the spring groove. In this way, the driving spring 42 is not easy to fall off, and the stability of the driving spring 42 after installation is improved.
[0034] In combination Figure 2 With reference to Figure 4 With Figure 5 The base 1 is fixedly provided with a supporting long plate 16 at the top, and the supporting long plate 16 is arranged in a spaced manner with the supporting short plate 13. The cam driving assembly 5 is arranged on the supporting long plate 16, and the cam driving assembly 5 is connected with the rotating column 131. When the rotating column 131 rotates, the cam driving assembly 5 will rotate synchronously with the rotating column 131, and the cam driving assembly 5 can drive the hopper 3 to shake at a high frequency.
[0035] Specifically, the cam driving assembly 5 comprises a driving pulley 51, a driven pulley 52, a synchronous belt 53 and a driving cam 54. The driving pulley 51 is sleeved on the rotating column 131 and rotates synchronously with the rotating column 131. The driven pulley 52 is rotatably arranged on the supporting long plate 16, the synchronous belt 53 is sleeved on the driving pulley 51 and the driven pulley 52, and is adapted to drive the driving pulley 51 to drive the driven pulley 52 to rotate synchronously. The driven pulley 52 is welded with a sleeve pipe 55 at one end away from the supporting long plate 16, and the driving cam 54 is welded at one end of the sleeve pipe 55 away from the driven pulley 52. The driving cam 54 can be located at the middle position outside the hopper 3 through the sleeve pipe 55, and the driving cam 54 is adapted to contact the hopper 3 to drive the hopper 3 to vibrate from the middle position of the hopper 3, thereby improving the vibration effect.
[0036] Referring to Figure 4 With Figure 5 Wherein, the outer wall of the hopper 3 is welded with a reinforcing plate 33, the driving cam 54 is attached to the side of the reinforcing plate 33 away from the hopper 3, and the outer wall of the driving cam 54 is integrally formed with a protrusion, so that when the protrusion rotates to the reinforcing plate 33, a pushing force is applied to the hopper 3 to drive the hopper 3 to move, and when the protrusion is not located at the reinforcing plate 33, the hopper 3 is reset under the action of the driving spring 42, so that the hopper 3 forms vibration. The arrangement of the reinforcing plate 33 can increase the strength of the contact between the hopper 3 and the driving cam 54, and improve the service life of the hopper 3.
[0037] The implementation principle of the steel wheel type wear resistance test device according to an embodiment of the present application is as follows: when the driving motor 11 drives the grinding steel wheel 2 to rotate to rub the measured object, the driving cam 54 also starts to rotate, and when the protrusion rotates to the reinforcing plate 33, a pushing force is applied to the hopper 3 to drive the hopper 3 to move, and when the protrusion is not located at the reinforcing plate 33, the hopper 3 is reset under the action of the driving spring 42, and with the high-speed rotation of the grinding steel wheel 2, the driving cam 54 drives the hopper 3 to form high-frequency vibration, so that the abrasive is not easy to be caked after the hopper 3 vibrates, and the caked abrasive can be scattered, so that the abrasive is uniformly discharged.
[0038] Equivalently, the components included in the "assembly", "mechanism" and "device" of the present disclosure can also be flexibly combined, that is, they can be produced modularly according to actual conditions, and assembled as an independent module; or they can be assembled respectively to form a module in the device. The division of the above components in the present disclosure is only one embodiment, for the convenience of reading, and is not a limitation on the protection scope of the present disclosure. As long as the above components are included and have the same effect, it should be understood that it is an equivalent technical solution of the present disclosure.
[0039] In the description of the present disclosure, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure.
[0040] In addition, the terms "first", "second", and the like, are used only for descriptive purposes, and do not denote or imply a relative importance or an implied direction of indicated technical features. Thus, a feature defined with "first", "second", and the like, can include at least one of the features, explicitly or implicitly.
[0041] In the present disclosure, unless specifically defined otherwise, the terms "mounting", "connected", "connecting", "fixed", and the like, are to be construed broadly, for example, can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal connection of two elements, or interaction relationship between two elements, unless specifically defined otherwise. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.
[0042] In the present disclosure, unless specifically defined otherwise, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0043] It should be noted that when an element is referred to as "fixed to", "set to", "fixed to" or "arranged to" another element, it can be directly on the other element or there can be a middle element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there can be a middle element. Further, when an element is considered to be "fixedly connected" to another element, the two can be fixed in a detachable manner or fixed in a non-detachable manner, such as sleeving, clamping, integral forming, welding, etc., which can be realized in conventional technology and will not be repeated here.
[0044] The technical features of the above embodiments can be combined in any manner. In order to make the description concise, not all possible combinations of the technical features in the above embodiments are described, but as long as the combinations of the technical features do not exist contradictions, they should be considered as the scope of the present disclosure.
[0045] The above embodiments are merely illustrative of several implementation methods of this disclosure, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the inventive concept of this disclosure, and these modifications and improvements all fall within the protection scope of this disclosure.
Claims
1. A steel wheel type wear resistance testing device, characterized in that: The device includes a base (1), a grinding steel wheel (2), and a hopper (3). The grinding steel wheel (2) is rotatably mounted on the top of the base (1). The hopper (3) contains abrasive material and is located above the grinding steel wheel (2) to allow the abrasive material to flow onto the grinding area of the grinding steel wheel (2). A connecting column (12) is provided on the top of the base (1) and is connected to the hopper (3). An elastic shaking component (4) is provided on the connecting column (12) and contacts the hopper (3). A cam drive component (5) is provided on the top of the base (1) and contacts the hopper (3). The hopper (3) will vibrate through the elastic shaking component (4) under the drive of the cam drive component (5).
2. The steel wheel type wear resistance testing device according to claim 1, characterized in that: A connecting block (31) is fixed to the side wall of the hopper (3). A through hole (32) is provided on the top of the connecting block (31). The through hole (32) passes through the connecting block (31). The connecting column (12) is inserted into the through hole (32) and is in clearance fit with the through hole (32). The elastic shaking component (4) is located in the gap between the connecting column (12) and the through hole (32), and the elastic shaking component (4) abuts against the hole wall of the through hole (32).
3. The steel wheel type wear resistance testing device according to claim 2, characterized in that: The connecting column (12) includes a first column (121) and a second column (122). The first column (121) is fixedly connected to the base (1). The second column (122) is fixedly disposed on the top of the first column (121). The outer diameter of the second column (122) is smaller than the outer diameter of the first column (121). The outer diameter of the first column (121) is larger than the diameter of the through hole (32). The connecting block (31) abuts against the top of the first column (121). The outer diameter of the second column (122) is smaller than the diameter of the through hole (32). The second column (122) is inserted into the through hole (32).
4. The steel wheel type wear resistance testing device according to claim 3, characterized in that: The elastic swaying component (4) includes a collar (41) and a drive spring (42). The collar (41) is sleeved on the second column (122) and has a clearance fit with the through hole (32). The drive spring (42) is located on the outer wall of the collar (41). One end of the drive spring (42) abuts against the outer wall of the collar (41), and the other end abuts against the hole wall of the through hole (32). Multiple drive springs (42) are provided, and the multiple drive springs (42) are arranged circumferentially at intervals on the outer peripheral wall of the collar (41).
5. The steel wheel type wear resistance testing device according to claim 4, characterized in that: A spring post is fixedly provided on the outer wall of the collar (41), and the side of the driving spring (42) that abuts against the collar (41) is sleeved on the spring post.
6. The steel wheel wear resistance testing device according to claim 5, characterized in that: The wall of the through hole (32) is provided with a spring groove, and the end of the drive spring (42) away from the spring post is inserted into the spring groove.
7. The steel wheel type wear resistance testing device according to any one of claims 1-6, characterized in that: The base (1) is provided with a support short plate (13) and a support long plate (16) at intervals on the top. A rotating column (131) is rotatably provided on the support short plate (13). The grinding steel wheel (2) is connected to the rotating column (131) and rotates synchronously. The cam drive assembly (5) is provided on the support long plate (16) and is connected to the rotating column (131) to realize rotation.
8. The steel wheel wear resistance testing device according to claim 7, characterized in that: The cam drive assembly (5) includes a drive pulley (51), a driven pulley (52), a synchronous belt (53), and a drive cam (54). The drive pulley (51) is sleeved on the rotating column (131) and rotates synchronously with the rotating column (131). The driven pulley (52) is rotatably mounted on the support plate (16). The synchronous belt (53) is sleeved on the drive pulley (51) and the driven pulley (52) and is adapted to drive the drive pulley (51) to drive the driven pulley (52) to rotate synchronously. The drive cam (54) is connected to the driven pulley (52) and rotates synchronously. The drive cam (54) is adapted to contact the hopper (3) to drive the hopper (3) to vibrate.
9. The steel wheel wear resistance testing device according to claim 7, characterized in that: The base (1) is slidably provided with a sliding plate (14) on its top. The sliding plate (14) is located on one side of the grinding steel wheel (2) and moves closer to or away from the grinding steel wheel (2). The sliding plate (14) is suitable for placing the test item.
10. The steel wheel type wear resistance testing device according to claim 9, characterized in that: The sliding plate (14) is provided with a steel wire rope on the side near the grinding steel wheel (2). The steel wire rope is provided with a hook that is connected to the sliding plate (14). The end of the steel wire rope away from the sliding plate (14) is connected to a counterweight that drives the sliding plate (14) to move the test object closer to the grinding steel wheel (2).