Simple cloth sampling inspection device

By designing a simple fabric sampling inspection device, which uses a servo motor to drive the roll sleeve and light inspection components, the problem of low efficiency in manual sampling inspection in fabric production is solved, and efficient and accurate fabric sampling inspection is achieved.

CN224019670UActive Publication Date: 2026-03-20YICHANG SAIFU TEXTILES MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The lack of dedicated sampling inspection equipment in current fabric production results in low efficiency and difficulty in guaranteeing accuracy of manual sampling inspection.

Method used

A simple fabric sampling inspection device was designed, including a support base, a crossbeam, a feeding trough, a roll sleeve, an unloading sleeve, a light inspection component, and a pressing component. The roll sleeve is driven to rotate by a servo motor. Combined with the light inspection component and the pressing component, it provides stable fabric and a good lighting environment to achieve automated sampling inspection.

Benefits of technology

This improves the convenience and efficiency of manual sampling inspections, reduces labor intensity, and ensures the accuracy and reliability of inspection results.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a simple cloth sampling inspection device which comprises a supporting base, cross beams are arranged on the two sides of the upper portion of the supporting base, a discharging groove is formed in one side of each cross beam, a rotatable material rolling sleeve is arranged on the other side of each cross beam, a telescopic discharging sleeve is arranged on the opposite side of each material rolling sleeve, and a light inspection assembly is further arranged in the middle section of each cross beam. The simple cloth casual inspection device has the advantages that by arranging the discharging groove, the coil stock sleeve and other components, placement and winding of inspected coil stocks are facilitated, the lamp inspection assembly can effectively tension the cloth and provide a good lighting environment, and manual observation of cloth flaws is facilitated. A balancing weight and a pressing roller of the pressing assembly can stabilize cloth and ensure the accuracy of sampling inspection, the telescopic design of a discharging sleeve and the cooperation of a spring and a locking pin facilitate the disassembly and assembly of a winding roller, and the device greatly improves the convenience and efficiency of manual sampling inspection, ensures the reliability of sampling inspection results and reduces the labor intensity of manual sampling inspection.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cloth sampling inspection field especially simple cloth sampling inspection device. BACKGROUND

[0002] In cloth production and processing industry, the control of cloth quality is very important. With the development of science and technology, intelligent lamp inspection equipment has been widely used in cloth quality inspection process, which can quickly and efficiently detect some obvious defects of cloth. However, even after the quality inspection of intelligent lamp inspection equipment, there are still some errors and missed detection risks.

[0003] Therefore, in order to ensure the acceptance quality of this batch of cloth, manual sampling inspection is needed to leave sample, so as to check the quality of cloth more comprehensively and carefully. However, the existing manual sampling inspection method is inconvenient to operate, lacks a special sampling inspection device, the sampling inspection process is low in efficiency, and the accuracy of sampling inspection result is difficult to guarantee. The appearance of the simple cloth sampling inspection device effectively solves the problem of inconvenient manual sampling inspection operation, provides a convenient condition for manual sampling inspection, and improves the efficiency and accuracy of sampling inspection. SUMMARY

[0004] The main purpose of the utility model is to provide a simple cloth sampling inspection device, which solves the problem of lack of special sampling inspection device and low sampling efficiency in traditional factory manual sampling inspection.

[0005] To solve the above technical problems, the technical scheme adopted by the utility model is: a simple cloth sampling inspection device, comprising a supporting base, two sides of the upper part of the supporting base are provided with a cross beam, one side of the cross beam is provided with a feeding groove, and the other side is provided with a rotatable winding sleeve, and the opposite side of the winding sleeve is provided with a telescopic discharging sleeve;

[0006] The middle section of the cross beam is further provided with a lamp inspection assembly, and the upper part of the lamp inspection assembly is provided with a pressing assembly.

[0007] In the preferred scheme, one side of the cross beam is further provided with a speed reducer base, one side of the speed reducer base is used for installing a speed reducer, the input end of the speed reducer is further provided with a servo motor, the output shaft of the speed reducer is connected with the winding sleeve, and the winding sleeve is rotatably connected with the speed reducer base.

[0008] In the preferred scheme, the discharging sleeve is movably connected between the cross beam, a spring is arranged between the discharging sleeve and the cross beam, and a locking pin is further arranged on one side of the discharging sleeve, and the locking pin is used for limiting the extension and contraction of the discharging sleeve.

[0009] In the preferred scheme, the lamp inspection assembly comprises a lampshade, one side of the lampshade is provided with a first guide roller and a second guide roller, and the other side is provided with a third guide roller and a fourth guide roller.

[0010] The first guide roller, the second guide roller, the third guide roller and the fourth guide roller are used for tensioning the cloth.

[0011] Preferably, the inside of the lampshade is provided with a lighting lamp, and the top of the lampshade is provided with a transparent glass, and the cloth is laid above the transparent glass.

[0012] Preferably, a plurality of heat dissipation holes are formed on the two sides of the lighting lamp in the inside of the lampshade.

[0013] Preferably, the pressing assembly comprises a support seat, a pressing support is arranged on the support seat, a sliding sleeve is arranged on the pressing support, and a pressing roller is arranged on one side of the sliding sleeve.

[0014] Preferably, a counterweight is further arranged on the cantilever between the sliding sleeve and the pressing roller.

[0015] The control electric box is arranged on one side of the cross beam and is used for controlling the servo motor.

[0016] The simple cloth sampling and testing device has the following beneficial effects: the simple cloth sampling and testing device has many beneficial effects, the placing and winding of the tested winding material are facilitated through the arrangement of the discharging groove and the winding sleeve and the like components, the cloth can be effectively tensioned and a good lighting environment can be provided by the lamp testing assembly, and manual observation of cloth defects is facilitated. The counterweight and the pressing roller of the pressing assembly can stabilize the cloth, the accuracy of sampling and testing is ensured, the telescopic design of the discharging sleeve and the cooperation of the spring and the locking pin facilitate the disassembly and assembly of the winding roller, the device greatly improves the convenience and efficiency of manual sampling and testing, ensures the reliability of the sampling and testing result, and reduces the labor intensity of manual sampling and testing. BRIEF DESCRIPTION OF DRAWINGS

[0017] The utility model will be further described in connection with the drawings and examples:

[0018] Figure 1 is the shaft side view of the sampling and testing device of the utility model;

[0019] Figure 2 is the sectional view of the sampling and testing device of the utility model;

[0020] Figure 3 is the shaft side view of another direction of the sampling and testing device of the utility model;

[0021] Figure 4 is the partial view of the winding sleeve of the utility model;

[0022] Figure 5 is the partial view of the lamp testing assembly of the utility model;

[0023] Figure 6 is the structural schematic view of the winding sleeve of the utility model.

[0024] In the diagram: 1. Support base; 2. Crossbeam; 201. Feed chute; 202. Reducer base; 203. Unloading handle; 204. Coil sleeve; 205. Unloading sleeve; 206. Locking pin; 3. Light inspection assembly; 301. First guide roller; 302. Second guide roller; 303. Third guide roller; 304. Fourth guide roller; 305. Transparent glass; 306. Lamp cover; 307. Lighting lamp; 4. Pressing assembly; 401. Sliding sleeve; 402. Counterweight; 403. Pressing roller; 404. Support base; 405. Pressing support; 5. Reducer; 6. Control box. Detailed Implementation

[0025] Example 1

[0026] like Figures 1-6 As shown, a simple fabric sampling inspection device includes a support base 1, with crossbeams 2 on both sides above the support base 1. One side of the crossbeam 2 is provided with a feeding groove 201 for the roll of fabric to be inspected, and the other side is provided with a rotatable roll sleeve 204. The inside of the roll sleeve 204 is a square hole for placing a take-up roller. The opposite side of the roll sleeve 204 is provided with a retractable unloading sleeve 205, which facilitates the disassembly and assembly of the take-up roller.

[0027] The middle section of the crossbeam 2 is also equipped with a light inspection assembly 3, and a pressing assembly 4 is provided above the light inspection assembly 3.

[0028] In the preferred embodiment, a reducer base 202 is provided on one side of the crossbeam 2. The reducer base 202 is used to install the reducer 5 on one side. The input end of the reducer 5 is also provided with a servo motor. The output shaft of the reducer 5 is connected to the coil sleeve 204. The coil sleeve 204 is rotatably connected to the reducer base 202.

[0029] In the preferred embodiment, the unloading sleeve 205 is movably connected to the crossbeam 2, a spring is provided between the unloading sleeve 205 and the crossbeam 2, and a locking pin 206 is also provided on one side of the unloading sleeve 205. The locking pin 206 is used to limit the extension and retraction of the unloading sleeve 205.

[0030] In a preferred embodiment, the lamp inspection assembly 3 includes a lamp cover 306, with a first guide roller 301 and a second guide roller 302 on one side of the lamp cover 306, and a third guide roller 303 and a fourth guide roller 304 on the other side.

[0031] The first guide roller 301, the second guide roller 302, the third guide roller 303 and the fourth guide roller 304 are used to tension the fabric.

[0032] In the preferred embodiment, the lampshade 306 has an internal lighting lamp 307, and the top of the lampshade 306 has a transparent glass 305, with fabric laid flat on top of the transparent glass 305.

[0033] In the preferred embodiment, multiple heat dissipation holes are provided on both sides of the internal lighting lamp 307 of the lamp cover 306.

[0034] In the preferred embodiment, the material pressing assembly 4 comprises a support seat 404, on which a material pressing support 405 is arranged, and on the material pressing support 405, a sliding sleeve 401 is arranged, and on one side of the sliding sleeve 401, a material pressing roller 403 is arranged.

[0035] In the preferred embodiment, a counterweight 402 is further arranged on the cantilever between the sliding sleeve 401 and the material pressing roller 403.

[0036] The crossbeam 2 is further provided with a control electric box 6 on one side, which is used to control the servo motor.

[0037] The specific implementation process of the simple material sampling device is as follows:

[0038] First, the preparation work of the device is carried out. Place the support base 1 on a stable workbench to ensure the stability of the device.

[0039] Then, the material is placed. The material to be inspected is placed in the material placing groove 201 on one side of the crossbeam 2, so that the cloth can be smoothly drawn out from the material placing groove 201. On the other side of the crossbeam 2, the winding roller is inserted into the material winding sleeve 204. Since the inside of the material winding sleeve 204 is a square hole, it can ensure that the winding roller is stably installed therein. By using the telescopic feature of the discharging sleeve 205, the discharging sleeve 205 is first stretched to provide enough space for the insertion of the winding roller. After insertion, the discharging sleeve 205 is loosened, and the spring between the discharging sleeve 205 and the crossbeam 2 will automatically reset it. Then, the telescopic extension of the discharging sleeve 205 is limited by the locking pin 206, so as to fix the winding roller.

[0040] The servo motor is started by the control electric box 6, and the power of the servo motor is transmitted to the material winding sleeve 204 after being decelerated by the speed reducer 5, so as to rotate the material winding sleeve 204 and the winding roller.

[0041] The conveying process of the cloth is as follows: the cloth drawn out from the material placing groove 201 passes through the first guide roller 301, the second guide roller 302, the third guide roller 303 and the fourth guide roller 304 in the lamp inspection assembly 3 in sequence. These guide rollers play a role in tensioning the cloth, so that the cloth can be evenly unfolded. The cloth is unfolded above the transparent glass 305 on the top of the lampshade 306, the illuminating lamp 307 inside the lampshade 306 is turned on to provide a good lighting environment for checking the cloth, and the operator can observe whether there are defects, stains and other problems on the surface of the cloth through the transparent glass 305. The multiple heat dissipation holes on both sides of the illuminating lamp 307 inside the lampshade 306 can timely dissipate the heat generated by the illuminating lamp, so as to ensure the normal operation of the device.

[0042] In the cloth conveying process, the pressing assembly 4 plays a role in stabilizing the cloth, the support seat 404 is fixed on the cross beam 2, the pressing support 405 is installed on the support seat 404, the sliding sleeve 401 can slide on the pressing support 405, the pressing roller 403 is installed on one side of the sliding sleeve 401, and the counterweight 402 on the cantilever between the sliding sleeve 401 and the pressing roller 403 can increase the pressure of the pressing roller 403 on the cloth, so that the cloth moves more flatly above the transparent glass 305, and the inspection is facilitated.

[0043] Finally, the inspected cloth is wound by the winding roller, and one time of sampling inspection process is completed; when the winding roller needs to be replaced, the operation steps of the discharging sleeve 205 are repeated, so that the winding roller can be easily replaced, and the whole sampling inspection process is simple to operate and can efficiently and accurately sample and inspect the cloth.

[0044] The above embodiment is only a preferred technical solution of the present application, and should not be regarded as a limitation of the present application. The protection scope of the present application should be based on the technical solution recorded in the claims, and the equivalent replacement scheme of the technical features recorded in the claims is the protection scope. That is, the equivalent replacement improvement within this range is also within the protection scope of the present application.

Claims

1. A simple fabric sampling inspection device, characterized in that: Includes a support base (1), with crossbeams (2) on both sides above the support base (1), a material feeding trough (201) on one side of the crossbeam (2), a rotatable coil sleeve (204) on the other side, and a telescopic unloading sleeve (205) on the opposite side of the coil sleeve (204). The middle section of the crossbeam (2) is also equipped with a light inspection assembly (3), and a pressing assembly (4) is provided above the light inspection assembly (3).

2. The simple fabric sampling inspection device according to claim 1, characterized in that: A reducer base (202) is provided on one side of the crossbeam (2). The reducer base (202) is used to install a reducer (5) on one side. A servo motor is provided at the input end of the reducer (5). The output shaft of the reducer (5) is connected to the coil sleeve (204). The coil sleeve (204) is rotatably connected to the reducer base (202).

3. The simple fabric sampling inspection device according to claim 1, characterized in that: The unloading sleeve (205) is movably connected to the crossbeam (2). A spring is provided between the unloading sleeve (205) and the crossbeam (2). A locking pin (206) is also provided on one side of the unloading sleeve (205). The locking pin (206) is used to limit the extension and retraction of the unloading sleeve (205).

4. The simple fabric sampling inspection device according to claim 1, characterized in that: The lamp inspection assembly (3) includes a lamp cover (306), with a first guide roller (301) and a second guide roller (302) on one side of the lamp cover (306), and a third guide roller (303) and a fourth guide roller (304) on the other side. The first guide roller (301), the second guide roller (302), the third guide roller (303) and the fourth guide roller (304) are used to tension the fabric.

5. The simple fabric sampling inspection device according to claim 4, characterized in that: The lampshade (306) has an internal lighting lamp (307) and a transparent glass (305) on the top of the lampshade (306), with fabric laid flat on top of the transparent glass (305).

6. The simple fabric sampling inspection device according to claim 5, characterized in that: Multiple heat dissipation holes are provided on both sides of the internal lighting lamp (307) of the lampshade (306).

7. The simple fabric sampling inspection device according to claim 1, characterized in that: The pressing assembly (4) includes a support base (404), a pressing bracket (405) is provided on the support base (404), a sliding sleeve (401) is provided on the pressing bracket (405), and a pressing roller (403) is provided on one side of the sliding sleeve (401).

8. The simple fabric sampling inspection device according to claim 7, characterized in that: A counterweight (402) is also provided on the cantilever between the sliding sleeve (401) and the pressure roller (403). A control box (6) is also provided on one side of the crossbeam (2), which is used to control the servo motor.