Formed coil vertical winding mechanism

By designing a coil vertical winding mechanism, the position of the winding rod can be quickly adjusted by using a motor-driven turntable and a threaded winding rod assembly. Combined with a cylinder and a cutting blade, rapid wire cutting is achieved, which solves the problems of complexity and low adjustment efficiency of existing winding mechanisms and improves winding efficiency.

CN224020606UActive Publication Date: 2026-03-20MAG LAYERS INT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The existing flat wire vertical winding machine has a complex winding mechanism and slow size adjustment efficiency, which cannot meet the needs of rapid coil winding adjustment.

Method used

A forming coil vertical winding mechanism was designed, including a support base, an electrical control box, a winding assembly, and a cutting assembly. The winding assembly consists of a motor, a turntable, and first and second winding rod assemblies. The position of the winding rods can be quickly adjusted through a threaded connection. The cutting assembly uses a cylinder and a cutting blade to quickly cut the wire.

Benefits of technology

It enables rapid winding and cutting of coils of different sizes, meets the need for rapid coil winding adjustment, and improves winding efficiency.

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Patent Text Reader

Abstract

The utility model discloses a forming coil vertical winding mechanism which comprises a supporting seat and an electric cabinet, the electric cabinet is installed on the top of the supporting seat through screws, a winding mechanism is arranged on the supporting seat, the winding mechanism can conduct vertical winding on a coil, the winding mechanism comprises a winding assembly and a wire cutting assembly, the winding assembly is installed on the top of the supporting seat, and the wire cutting assembly is installed on the supporting seat. According to the winding device, a winding mechanism is arranged, a first winding rod assembly and a second winding rod assembly in the winding mechanism are screwed on a rotary disc to rotate, and the mounting positions and the width positions of the first winding rod assembly and the second winding rod assembly are both convenient and rapid to disassemble and assemble; and rapid adjustment winding of coils with different sizes can be realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a winding equipment field, concretely to a shaped coil vertical winding winding mechanism. BACKGROUND

[0002] The flat wire vertical winding winding machine is widely used in the production field of motor, transformer, inductor and other important power equipment, and the flat wire vertical winding is usually formed by winding through the winding machine, and since the winding mechanism of the flat wire vertical winding winding machine is complex, the size adjustment efficiency of the winding mechanism is slow, and the winding mechanism cannot satisfy the quick adjustment winding of the coil.

[0003] Therefore, it is necessary to provide a shaped coil vertical winding winding mechanism. CONTENT OF THE UTILITY MODEL

[0004] The utility model discloses a kind of shaped coil vertical winding winding mechanisms, to solve the problem raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of shaped coil vertical winding winding mechanism, including support seat and electric cabinet, the electric cabinet is installed on the top of support seat by screw, support seat is provided with winding mechanism, winding mechanism can be vertical winding to coil;Winding mechanism includes winding assembly and wire cutting component, winding assembly is installed on the top of support seat, wire cutting component is installed on the side wall of support seat.

[0007] Preferably, the winding assembly includes a motor, a turntable, a first winding rod assembly, and a second winding rod assembly. The turntable is rotatably installed on the top of the support seat. The motor is installed inside the support seat. The output end of the motor is connected to the turntable. The first winding rod assembly and the second winding rod assembly are respectively threadedly installed on the top of the turntable.

[0008] Preferably, the inner wall of the turntable is provided with a jack and a threaded hole.

[0009] Preferably, the first winding rod assembly and the second winding rod assembly are the same in structure. The first winding rod assembly includes a winding rod and a first threaded joint. The first threaded joint is fixedly arranged at the lower end of the winding rod. The first threaded joint is threadedly connected in the threaded hole.

[0010] Preferably, a limiting ring is fixedly installed on the outer wall of the lower end of the winding rod. A second threaded joint is fixedly installed on the upper end of the winding rod. A threaded groove is formed in the inner wall of the upper end of the second threaded joint. The winding rod is inserted into a winding drum. A threaded ring is fixedly installed on the upper end of the winding drum. The threaded ring is threadedly connected to the second threaded joint. The inner and outer walls of the threaded ring are both provided with threads.

[0011] Preferably, the tangent assembly comprises a first support plate, a second support plate and a third support plate, the first support plate is bolted on the support seat side wall, and the second support plate and the third support plate are fixedly installed at two ends of the first support plate respectively.

[0012] Preferably, a first air cylinder is installed on the second support plate, and the output end of the first air cylinder is connected with the cutter seat; and a second air cylinder is installed on the third support plate, and the output end of the second air cylinder is connected with the cutting knife.

[0013] The additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the following description, or will be learned by practice of the present application.

[0014] Beneficial effects:

[0015] By setting the winding mechanism, the first winding rod assembly and the second winding rod assembly in the winding mechanism are respectively screwed in the rotating disc, the installation position and the width position of the first winding rod assembly and the second winding rod assembly are conveniently and quickly disassembled, different sizes of the coil are quickly adjusted and wound, and the wire can be quickly cut after winding. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a kind of schematic diagram of forming coil vertical winding winding mechanism Figure One ;

[0017] Figure 2 It is a kind of schematic diagram of forming coil vertical winding winding mechanism Figure Two ;

[0018] Figure 3 It is a kind of main view of forming coil vertical winding winding mechanism;

[0019] Figure 4 It is a kind of schematic diagram of first winding rod assembly in forming coil vertical winding winding mechanism;

[0020] Figure 5 It is a kind of schematic diagram of winding rod in forming coil vertical winding winding mechanism;

[0021] Figure 6 It is a kind of schematic diagram of winding drum in forming coil vertical winding winding mechanism.

[0022] In the figure: 1, support seat; 11, electric control box; 2, winding assembly; 21, motor; 22, rotating disc; 221, jack; 23, threaded hole; 24, first winding rod assembly; 241, second winding rod assembly; 25, winding rod; 251, first threaded joint; 26, limiting ring; 27, second threaded joint; 271, threaded groove; 28, winding drum; 29, threaded ring; 3, cutting wire assembly; 31, first support plate; 32, second support plate; 33, third support plate; 34, first air cylinder; 35, cutter seat; 36, second air cylinder; 37, cutting knife; 100, winding mechanism. DETAILED DESCRIPTION

[0023] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are used only for explanation of the present application, and cannot be understood as a limitation of the present application.

[0024] As Figures 1-6 ;

[0025] A shaped coil vertical winding mechanism, comprising a support seat 1 and an electric control box 11, the electric control box 11 is installed on the top of the support seat 1 by screws, the electric control box 11 is electrically connected with the motor 21, the first air cylinder 34 and the second air cylinder 36 respectively, the support seat 1 is provided with a winding mechanism 100, the winding mechanism 100 can wind the coil vertically; the winding mechanism 100 comprises a winding assembly 2 and a cutting wire assembly 3, the winding assembly 2 is installed on the top of the support seat 1, and the cutting wire assembly 3 is installed on the side wall of the support seat 1;

[0026] Further, the winding assembly 2 comprises a motor 21, a rotating disc 22, a first winding rod assembly 24 and a second winding rod assembly 241. The rotating disc 22 is rotatably installed on the top of the support base 1, the motor 21 is installed in the interior of the support base 1, the output end of the motor 21 is connected to the rotating disc 22, the motor 21 is a speed reducer, the model is GH-22-400-60S-140, the first winding rod assembly 24 and the second winding rod assembly 241 are respectively screwedly installed on the top of the rotating disc 22, the first winding rod assembly 24 and the second winding rod assembly 241 are used for winding, the inner wall of the rotating disc 22 is provided with a insertion hole 221 and a threaded hole 23, the insertion hole 221 is used for inserting the end of the wire, the threaded hole 23 is used for connecting the first winding rod assembly 24 and the second winding rod assembly 241, the positions of the first winding rod assembly 24 and the second winding rod assembly 241 are adjustable, so that the wire can be wound into different lengths and widths, the first winding rod assembly 24 and the second winding rod assembly 241 are the same in structure, the first winding rod assembly 24 comprises a winding rod 25 and a first threaded joint 251, the outer wall of the winding rod 25 is used for winding, the first threaded joint 251 is used for supporting and installing the winding rod 25, the first threaded joint 251 is fixedly arranged at the lower end of the winding rod 25, the first threaded joint 251 is screwedly connected in the threaded hole 23, the position of the first threaded joint 251 in the threaded hole 23 is adjustable, the outer wall of the lower end of the winding rod 25 is fixedly installed with a limiting ring 26, the limiting ring 26 is used for limiting the position of the first threaded joint 251 and limiting the position of a winding drum 28, the upper end of the winding rod 25 is fixedly installed with a second threaded joint 27, the second threaded joint 27 is used for connecting and supporting a threaded ring 29, the inner wall of the upper end of the second threaded joint 27 is provided with a threaded groove 271, the threaded groove 271 is used for upwardly connecting a new winding rod 25, so as to increase the height of the winding rod, the winding rod 25 is inserted into the winding drum 28, the winding drum 28 is installed, so as to increase the width of the winding, the upper end of the winding drum 28 is fixedly installed with the threaded ring 29, the threaded ring 29 is screwedly connected on the second threaded joint 27, so that the winding drum 28 is installed on the winding rod 25 and is supported and installed, the inner and outer walls of the threaded ring 29 are all provided with threads; the winding drum 28 is inserted from the top of the winding rod 25, the threaded ring 29 is screwed, the threaded ring 29 is screwedly connected on the second threaded joint 27, the position of the winding drum 28 is limited by the limiting ring 26;

[0027] Further, the tangent assembly 3 comprises a first support plate 31, a second support plate 32 and a third support plate 33, the first support plate 31 is installed on the side wall of the support base 1 through bolts, the first support plate 31 is used for supporting and installing the second support plate 32 and the third support plate 33, the second support plate 32 and the third support plate 33 are fixedly installed at two ends of the first support plate 31 respectively, the second support plate 32 is used for supporting and installing the first cylinder 34, the third support plate 33 is used for supporting and installing the second cylinder 36, the first cylinder 34 is installed on the second support plate 32, the first cylinder 34 is used for pushing the tool holder 35, the output end of the first cylinder 34 is connected with the tool holder 35, the second cylinder 36 is installed on the third support plate 33, the second cylinder 36 is used for pushing the cutting knife 37, the output end of the second cylinder 36 is connected with the cutting knife 37, the cutting knife 37 is inserted into the tool holder 35 and cuts the wire.

[0028] The working principle of the utility model is: the wire is inserted into the inside of the tool holder 35 and the cutting knife 37, the wire end is inserted into the jack 221, the first threaded joint 251 at the bottom of the wire drum 28 is screwed into the threaded hole 23, the position of the first threaded joint 251 can be adjusted, the motor 21 drives the rotating disc 22 to rotate, the rotating disc 22 drives the first wire rod assembly 24 and the second wire rod assembly 241 to rotate, the wire is wound through the first wire rod assembly 24 and the second wire rod assembly 241, the length and width of the wire can be adjusted because the position of the first threaded joint 251 can be adjusted, the outer wall of the wire rod 25 can also be installed with the wire drum 28, the tool holder 35 is pushed by the first cylinder 34, the cutting knife 37 is pushed by the second cylinder 36, the cutting knife 37 is inserted into the tool holder 35 and cuts the wire.

[0029] Although the utility model has been described above with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the utility model can be combined in any way, and the combinations are not exhaustively described in the specification only for the purpose of saving space and resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A coil vertical winding mechanism, comprising a support base (1) and an electrical control box (11), wherein the electrical control box (11) is mounted on the top of the support base (1) by screws, characterized in that: A winding mechanism (100) is provided on the support base (1), which can wind the coil vertically; The winding mechanism (100) includes a winding assembly (2) and a cutting assembly (3). The winding assembly (2) is mounted on the top of the support base (1), and the cutting assembly (3) is mounted on the side wall of the support base (1). The winding assembly (2) includes a motor (21), a turntable (22), a first winding rod assembly (24), and a second winding rod assembly (241). The turntable (22) is rotatably mounted on the top of the support base (1). The motor (21) is mounted inside the support base (1). The output end of the motor (21) is connected to the turntable (22). The first winding rod assembly (24) and the second winding rod assembly (241) are respectively threaded onto the top of the turntable (22).

2. The forming coil vertical winding mechanism according to claim 1, characterized in that: The inner wall of the turntable (22) is provided with an insertion hole (221) and a threaded hole (23).

3. The forming coil vertical winding mechanism according to claim 2, characterized in that: The first winding rod assembly (24) and the second winding rod assembly (241) have the same structure. The first winding rod assembly (24) includes a winding rod (25) and a first threaded connector (251). The first threaded connector (251) is fixedly disposed at the lower end of the winding rod (25) and is threadedly connected to the threaded hole (23).

4. The forming coil vertical winding mechanism according to claim 3, characterized in that: A limiting ring (26) is fixedly installed on the lower outer wall of the winding rod (25), and a second threaded connector (27) is fixedly installed on the upper end of the winding rod (25). A threaded groove (271) is opened on the inner wall of the upper end of the second threaded connector (27). A winding cylinder (28) is inserted into the outside of the winding rod (25). A threaded ring (29) is fixedly installed on the upper end of the winding cylinder (28). The threaded ring (29) is threadedly connected to the second threaded connector (27). The inner and outer walls of the threaded ring (29) are both threaded.

5. The forming coil vertical winding mechanism according to claim 1, characterized in that: The tangent assembly (3) includes a first support plate (31), a second support plate (32) and a third support plate (33). The first support plate (31) is bolted to the side wall of the support base (1), and the second support plate (32) and the third support plate (33) are respectively fixedly installed at both ends of the first support plate (31).

6. The forming coil vertical winding mechanism according to claim 5, characterized in that: A first cylinder (34) is installed on the second support plate (32), and the output end of the first cylinder (34) is connected to the blade holder (35). A second cylinder (36) is installed on the third support plate (33), and the output end of the second cylinder (36) is connected to the cutting blade (37).