Automatic assembling machine for laminated ceramic antenna

Abstract

The utility model discloses an automatic assembling machine used for a laminated ceramic antenna, relates to the technical field of ceramic antenna lamination processing, and aims to solve the technical problem that the ceramic antenna needs to be laminated manually at present, the automatic assembling machine used for the laminated ceramic antenna comprises a lower rack, a first large plate is fixed on the lower rack, and a second large plate is fixed on the lower rack. According to the utility model, the laminated ceramic antenna is obtained by labeling, tearing, clamping, sleeving and laminating the ceramic antenna through the first labeling mechanism, the tearing mechanism, the sleeve feeding mechanism, the bidirectional material taking and laminating module and the second labeling mechanism, so that the automation of the lamination processing of the ceramic antenna is realized, and the traditional mode of manually laminating the ceramic antenna is changed; the performance of the automatic processing equipment is more perfect, the production efficiency of enterprises is greatly improved, and the product quality and the production safety are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of ceramic antenna stacking technology, and more specifically, to an automatic assembly machine for stacked ceramic antennas. Background Technology

[0002] A stacked ceramic antenna is an antenna manufactured by stacking multiple ceramic layers together. The existing production process of stacked ceramic antennas involves multiple steps, typically including material preparation, molding, sintering and post-processing. In the molding step, after the slurry is molded into thin sheets, multiple different ceramic sheets need to be stacked manually as needed.

[0003] Existing manual methods for stacking ceramic antennas increase labor costs and result in low production efficiency. Therefore, we propose an automated assembly machine for stacked ceramic antennas. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology, adapt to practical needs, and provide an automatic assembly machine for stacked ceramic antennas to solve the current technical problem of requiring manual stacking of ceramic antennas.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an automatic assembly machine for stacked ceramic antennas, including a lower frame, on which a first large plate is fixed, and on which a long transport belt assembly, a short transport belt assembly, a feeding and detection group, an equipment body, a first positioning and clamping mechanism, a second positioning and clamping mechanism, a release paper collection box, a material support group, a material receiving group, a first feeding group, a second feeding group, a stacking visual positioning group, and a pressing structure are installed;

[0006] The main body of the equipment includes a first labeling mechanism, and one end of the first labeling mechanism is sequentially provided with a label tearing mechanism, a sleeve feeding mechanism, a bidirectional material picking stacking module, and a second labeling mechanism.

[0007] Preferably, the first labeling mechanism and the second labeling mechanism have the same structure and both include a labeling camera. The labeling camera is connected to a second large plate via a retractable feeder. A defective glue collection box and a labeling component are respectively installed on both sides of the retractable feeder. The power input end of the labeling component is connected to a first Y-axis drive structure via a first Y-axis displacement structure.

[0008] Preferably, the label-tearing mechanism includes a third base plate, on which an X-axis displacement structure is mounted. A first support plate is mounted on the power output end of the X-axis displacement structure. A second Y-axis displacement structure and a Z-axis displacement structure are mounted on the first support plate via a second support plate. The label-tearing structure is mounted on the power output end of the second Y-axis displacement structure via the third support plate.

[0009] Preferably, the sleeve feeding mechanism includes a four-section feeding group, a sleeve transferring group and a first base plate mounted on the first large plate. The first base plate has two pieces and the two pieces are connected by screws and nuts. The top of the upper first base plate is connected with white plastic.

[0010] Preferably, the bidirectional material handling stacked module includes a second base plate, on which a chrome-plated rod is fixedly connected by a fixing sleeve. A support plate is installed on the top of the chrome-plated rod. A power rail module, a shim block, a mounting plate, and a power off switch are fixedly installed on the support plate. A slide rail is installed on the shim block. A left material handling module, a right material handling module, a cable chain sheet metal, and reinforcing ribs are installed on the mounting plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model uses a first labeling mechanism, a label-removing mechanism, a sleeve feeding mechanism, a bidirectional material handling and stacking module, and a second labeling mechanism to label, remove, clamp, sleeve, and stack ceramic antennas to obtain stacked ceramic antennas. This achieves automation of ceramic antenna stacking processing, changes the traditional manual method of stacking ceramic antennas, makes the performance of automated processing equipment more complete, greatly improves the production efficiency of enterprises, ensures product quality and production safety, and solves the current problem of needing to manually stack ceramic antennas.

[0013] 2. This utility model also achieves the effect of material handling by designing long and short conveyor belt assemblies, and further solves the problem of the current need for manual stacking of ceramic antennas by designing a feeding detection group to detect the position of the material. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the main body of the device according to this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the first labeling mechanism of this utility model;

[0017] Figure 4 This is a schematic diagram of the label-tearing mechanism of this utility model;

[0018] Figure 5 This is a schematic diagram of the sleeve feeding mechanism of this utility model;

[0019] Figure 6 This is a schematic diagram of the bidirectional material handling stacked module of this utility model.

[0020] The following are the labeling instructions in the diagram: 1. Lower frame; 2. First large plate; 3. Long conveyor belt assembly; 4. Short conveyor belt assembly; 5. Loading and inspection group; 6. Main body of the equipment; 7. First positioning and clamping mechanism; 8. Second positioning and clamping mechanism; 9. Release paper collection box; 10. Material support group; 11. Material receiving group; 12. First loading group; 13. Second loading group; 14. Stacking visual positioning group; 15. Pressing structure;

[0021] 61. First labeling mechanism; 62. Second labeling mechanism; 63. Label tearing mechanism; 64. Sleeve feeding mechanism; 65. Bidirectional material handling stacking module;

[0022] 611. Labeling camera; 612. Rear feeder; 613. Second large plate; 614. Defective adhesive collection box; 615. Labeling assembly; 616. First Y-axis displacement structure; 617. First Y-axis drive structure;

[0023] 631. X-axis displacement structure; 632. Z-axis displacement structure; 633. Second Y-axis displacement structure; 634. Label tearing structure; 635. Third base plate; 636. First support plate; 637. Second support plate; 638. Third support plate;

[0024] 641. Four-part feeding assembly; 642. Sleeve transfer assembly; 643. First base plate; 644. Screw; 645. Nut; 646. White plastic;

[0025] 651. Second base plate; 652. Fixing sleeve; 653. Chrome-plated rod; 654. Fourth support plate; 655. Power rail module; 656. Elevating block; 657. Slide rail; 658. Left material handling module; 659. Right material handling module; 6510. Mounting plate; 6511. Cable chain sheet metal; 6512. Reinforcing rib; 6513. Power off switch. Detailed Implementation

[0026] like Figures 1 to 6 As shown, this utility model relates to an automatic assembly machine for stacked ceramic antennas, including a lower frame 1, a first large plate 2 fixed on the lower frame 1, and a long transport belt assembly 3, a short transport belt assembly 4, a feeding and detection group 5, a main body 6, a first positioning and clamping mechanism 7, a second positioning and clamping mechanism 8, a release paper collection box 9, a material support group 10, a material receiving group 11, a first feeding group 12, a second feeding group 13, a stacking visual positioning group 14, and a pressing structure 15.

[0027] The main body of the equipment 6 includes a first labeling mechanism 61. One end of the first labeling mechanism 61 is sequentially equipped with a label-tearing mechanism 63, a sleeve feeding mechanism 64, a bidirectional material picking and stacking module 65, and a second labeling mechanism 62. This utility model uses the first labeling mechanism 61, the label-tearing mechanism 63, the sleeve feeding mechanism 64, the bidirectional material picking and stacking module 65, and the second labeling mechanism 62 to label, tear, clamp, sleeve, and stack ceramic antennas to obtain stacked ceramic antennas. This realizes the automation of ceramic antenna stacking processing, changes the traditional manual method of stacking ceramic antennas, makes the performance of automated processing equipment more perfect, greatly improves the production efficiency of enterprises, and ensures product quality and production safety. In addition, the design of long conveyor belt assembly 3 and short conveyor belt assembly 4 achieves the effect of material handling. The design of feeding detection group 5 is used to detect the position of materials.

[0028] Furthermore, the first labeling mechanism 61 and the second labeling mechanism 62 have the same structure and both include a labeling camera 611. The labeling camera 611 is connected to a second large plate 613 via a rear-mounted feeder 612. A defective adhesive collection box 614 and a labeling assembly 615 are respectively installed on both sides of the rear-mounted feeder 612. The power input end of the labeling assembly 615 is connected to a first Y-axis drive structure 617 via a first Y-axis displacement structure 616. The rear-mounted feeder 612 is used to provide power and is the power source for the operation of the labeling mechanism. The first Y-axis displacement structure 616 is a lead screw displacement assembly, and the first Y-axis drive structure 617 is a servo motor. The servo motor drives the lead screw displacement assembly to move the labeling assembly 615 along the Y-axis, which facilitates labeling.

[0029] Furthermore, the label-tearing mechanism 63 includes a third base plate 635, on which an X-axis displacement structure 631 is mounted. A first support plate 636 is mounted on the power output end of the X-axis displacement structure 631. A second Y-axis displacement structure 633 and a Z-axis displacement structure 632 are mounted on the first support plate 636 via a second support plate 637. A label-tearing structure 634 is mounted on the power output end of the second Y-axis displacement structure 633 via a third support plate 638. The X-axis displacement structure 631, the second Y-axis displacement structure 633, and the Z-axis displacement structure 632 are all servo motor-driven lead screw displacement assemblies, which facilitate the movement of the label-tearing structure 634 along the X-axis, Y-axis, or Z-axis, thus facilitating the label-tearing operation.

[0030] Furthermore, the sleeve feeding mechanism 64 includes a four-section feeding group 641, a sleeve transferring group 642, and a first base plate 643 mounted on the first large plate 2. The first base plate 643 has two pieces, and the two pieces of the first base plate 643 are connected by a screw 644 and a nut 645. The top of the upper first base plate 643 is connected with a white plastic 646. The disc of the four-section feeding group 641 is divided into four parts, and the disc is rotated ninety degrees by a stepper motor to feed the sleeve.

[0031] Furthermore, the bidirectional material handling stacked module 65 includes a second base plate 651. A chrome-plated rod 653 is fixedly connected to the second base plate 651 via a fixing sleeve 652. A fourth support plate 654 is installed on the top of the chrome-plated rod 653. A power rail module 655, a shim block 656, a mounting plate 6510, and a power off switch 6513 are fixedly installed on the fourth support plate 654. A slide rail 657 is installed on the shim block 656. A left material handling module 658, a right material handling module 659, and a cable chain sheet metal are installed on the mounting plate 6510. 6511 and reinforcing rib 6512, power rail module 655 and slide rail 657 cooperate, and there are two sets of power rail module 655, which are used to drive the left picking module 658 and the right picking module 659 to move in the left and right directions respectively. The left picking module 658 and the right picking module 659 are identical in structure except for the picking part. There are two power off switches 6513, one next to the left picking module 658 and the other next to the right picking module 659, which facilitates the individual control of the operation of the left picking module 658 and the right picking module 659.

[0032] Working Principle: This embodiment provides an automatic assembly machine for stacked ceramic antennas. In use, the first labeling mechanism 61 and the second labeling mechanism 62 each label a ceramic antenna. A label-removing mechanism 63 is installed to the right of the first labeling mechanism 61. The label-removing mechanism 63 removes the release paper from the labeled ceramic antenna, and a clamp then places the removed release paper into a release paper collection box 9. The release paper collection box 9 is installed above the long conveyor belt assembly 3. A sleeve feeding mechanism 64 is installed to the right of the label-removing mechanism 63 and is used to sleeve the ejector pins of the ceramic antenna. A bidirectional material-picking stacking module 65 is fixedly installed on the first large plate 2, located to the right of the sleeve feeding mechanism 64 and to the left of the second labeling mechanism 62, and is positioned visually through stacking. Group 14 stacks the labeled and sleeved ceramic antennas with the labeled ceramic antennas; the stacking visual positioning group 14 is used for visual positioning. The stacked ceramic antennas are transported to the pressing structure 15 via the material support group 10. The pressing structure 15 presses the stacked ceramic antennas to make the labeled surfaces fit better. The material support group 10 is used to support the stacked ceramic antennas and move them to the receiving group 11. The receiving group 11 is used to receive the stacked ceramic antennas. The first feeding group 12 and the second feeding group 13 are used to feed the ceramic antennas. When the first labeling mechanism 61 and the second labeling mechanism 62 are performing labeling work, the labeling camera 611 leans against the rear-mounted flyer 612 and is installed on the second large plate 613 to detect the good condition of the 3M adhesive. The rear-mounted flyer 612 is fixed. The first labeling assembly 615 is mounted on the second large plate 613 to provide power and is the power source for the mechanism's operation. The 3M defective adhesive collection box 614 is mounted on the side of the rear feeder 612. Defective products detected by the labeling camera 611 are placed in the 3M defective adhesive collection box 614. The labeling assembly 615 is mounted on the other side of the rear feeder 612 and uses a suction nozzle for labeling. The first Y-axis displacement structure 616 and the first Y-axis drive structure 617 are mounted above the labeling assembly 615 for movement in the Y direction. When the sleeve feeding mechanism 64 is working, white plastic 646 is mounted on the top of the upper first base plate 643 for discharging sleeves. The disc of the four-part feeding group 641 is divided into four parts, and the process is carried out step by step. The motor drives the disc to rotate 90 degrees to feed the material. The sleeve transfer group 642 removes the sleeve from the four-section feeding group 641 and puts it on the ceramic antenna. The first positioning clamping mechanism 7 and the second positioning clamping mechanism 8 are fixedly installed on the first large plate 2 for fixed clamping. The material support group 10 is used to support the stacked ceramic antenna and move it to the receiving group 11. The receiving group 11 is used to receive the stacked ceramic antenna. The first feeding group 12 and the second feeding group 13 are used to feed the ceramic antenna (the stacked visual positioning group 14 is a camera. The labeling mechanism, the label tearing mechanism 63, the stacked visual positioning group 14, the rear-mounted flyer 612, the stepper motor and the lead screw displacement assembly are all existing products on the market and are all connected to external switches and external power supplies).

[0033] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. An automated assembly machine for stacked ceramic antennas, characterized in that, Includes a lower frame (1), on which a first large plate (2) is fixed, and on which a long conveying belt assembly (3), a short conveying belt assembly (4), a feeding detection group (5), a main body of equipment (6), a first positioning and clamping mechanism (7), a second positioning and clamping mechanism (8), a release paper collection box (9), a material support group (10), a material receiving group (11), a first feeding group (12), a second feeding group (13), a stacking visual positioning group (14), and a pressing structure (15); The main body of the equipment (6) includes a first labeling mechanism (61), and one end of the first labeling mechanism (61) is provided with a label tearing mechanism (63), a sleeve feeding mechanism (64), a bidirectional material picking stacking module (65), and a second labeling mechanism (62).

2. The automatic assembly machine for a multilayer ceramic antenna according to claim 1, characterized in that, The first labeling mechanism (61) and the second labeling mechanism (62) have the same structure and both include a labeling camera (611). The labeling camera (611) is connected to a second large plate (613) through a retractable feeder (612). A defective glue collection box (614) and a labeling assembly (615) are respectively installed on both sides of the retractable feeder (612). The power input end of the labeling assembly (615) is connected to a first Y-axis drive structure (617) through a first Y-axis displacement structure (616).

3. An automatic assembly machine for a multilayer ceramic antenna according to claim 2, characterized in that, The label-tearing mechanism (63) includes a third base plate (635), on which an X-axis displacement structure (631) is mounted. A first support plate (636) is mounted on the power output end of the X-axis displacement structure (631). A second Y-axis displacement structure (633) and a Z-axis displacement structure (632) are mounted on the first support plate (636) via a second support plate (637). A label-tearing structure (634) is mounted on the power output end of the second Y-axis displacement structure (633) via a third support plate (638).

4. An automatic assembly machine for a multilayer ceramic antenna according to claim 1, characterized in that, The sleeve feeding mechanism (64) includes a four-section feeding group (641), a sleeve transferring group (642) and a first base plate (643) installed on the first large plate (2). The first base plate (643) has two pieces and the two pieces of the first base plate (643) are connected by a screw (644) and a nut (645). The top of the upper first base plate (643) is connected with white plastic (646).

5. An automatic assembly machine for a multilayer ceramic antenna according to claim 1, characterized in that, The bidirectional material handling stacked module (65) includes a second base plate (651). A chrome-plated rod (653) is fixedly connected to the second base plate (651) via a fixing sleeve (652). A fourth support plate (654) is installed on the top of the chrome-plated rod (653). A power rail module (655), a shim block (656), a mounting plate (6510), and a power off switch (6513) are fixedly installed on the fourth support plate (654). A slide rail (657) is installed on the shim block (656). A left material handling module (658), a right material handling module (659), a cable chain sheet metal (6511), and a reinforcing rib (6512) are installed on the mounting plate (6510).

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