Charging gun with clamp
By introducing a combination of clamp structure and support ribs into the charging gun, the problem of wire harness and control module falling off is solved, the stability and service life of the charging gun are enhanced, and the airtightness is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-20
AI Technical Summary
The wiring harness and control module of traditional charging guns are prone to detachment due to non-rigid fixation, which can lead to damage to the charging gun.
The design features a clamp, which secures the wiring harness to the control module via the clamp's protrusions and gaskets. Combined with support ribs and bolt connections, this ensures the stability of the wiring harness and control module, and the sealing ring enhances airtightness.
This effectively prevents the wiring harness from detaching from the control module during the charging gun's placement and removal, thus improving the charging gun's lifespan and sealing performance.
Smart Images

Figure CN224021173U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to new energy automobile field, concretely is a kind of charging gun with clamp. BACKGROUND
[0002] Charging gun is the device for charging new energy automobile.The composition of charging gun includes shell, end cover, plug, control module and wiring harness.The conventional charging gun is prone to damage when wiring harness and end cover and shell are not rigidly fixed, which causes wiring harness to move control module, and when the amplitude of wiring harness is too large, wiring harness and control module are prone to fall off, which causes charging gun to be damaged.
[0003] Therefore, it is necessary to provide a charging gun with clamp. SUMMARY
[0004] The charging gun with clamp provided by the utility model effectively solves the problem of easy damage of the existing charging gun.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] The charging gun with clamp includes wiring harness, shell, control module electrically connected with wiring harness and arranged in shell, plug arranged at one end of shell, end cover connected with other end of shell, and connecting piece connecting end cover and shell. The clamp includes a first plate provided with a first hole, a protrusion arranged on the first plate, a gasket and a first bolt. The protrusion is provided with a first arc surface for abutting against the outer periphery of the wiring harness. The gasket is provided with a second arc surface for abutting against the outer periphery of the wiring harness. Both ends of the gasket are provided with mounting holes. The protrusion is provided with a first threaded hole corresponding to the mounting hole. The first bolt is threadedly connected with the first threaded hole through the mounting hole. Both ends of the first plate abut against the end cover and the shell, respectively.
[0007] Further, the gasket includes an arc-shaped piece and flat pieces symmetrically arranged at both ends of the arc-shaped piece. The first threaded hole is arranged on the flat piece. The second arc surface is arranged on the arc-shaped piece. A boss is further arranged on the second arc surface.
[0008] Further, the shell includes a shell body and support ribs arranged on the inner wall of the shell body. The side of the first plate away from the end cover abuts against the support ribs. The shell body is provided with a second threaded hole. The end cover is provided with a countersunk hole. The connecting piece is a second bolt.
[0009] Further, the plug is provided with an annular groove around the outer periphery. A sealing ring is arranged in the annular groove. The sealing ring abuts against the inner wall of the shell.
[0010] Further, the gasket is a metal gasket. The protrusion is a resin protrusion.
[0011] The beneficial effects of the utility model: can avoid the line bundle to take off in the process of the charging gun and put the pull of the shell and the control module of the line bundle and fall off, improve the service life of the charging gun. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 The overall schematic diagram of the charging gun with a clamp provided by the embodiment of the application.
[0013] Figure 2 The schematic diagram of the line bundle, end cover and clamp of the charging gun with a clamp provided by the embodiment of the application.
[0014] Figure 3 The schematic diagram of the sealing ring and plug of the charging gun with a clamp provided by the embodiment of the application.
[0015] Figure 4 The schematic diagram of the gasket of the charging gun with a clamp provided by the embodiment of the application.
[0016] Figure 5 The schematic diagram of the shell of the charging gun with a clamp provided by the embodiment of the application.
[0017] In the figure, 1 is a line bundle, 2 is a shell, 3 is a plug, 4 is an end cover, 5 is a clamp, 51 is a first plate, 52 is a protrusion, 53 is a gasket, 520 is a first screw hole, 530 is a mounting hole, 531 is an arc-shaped piece, 532 is a straight piece, 533 is a boss, 21 is a shell body, 22 is a support rib, 6 is a sealing ring, 200 is a second screw hole, and 400 is a counterbore. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model will be described in detail below with reference to the drawings.
[0019] As Figure 1 , Figure 2As shown in the figure, the charging gun with the clamp provided by the embodiment of the application comprises a wire harness 1, a shell 2, a control module arranged in the shell 2 and electrically connected with the wire harness 1, a plug 3 arranged at one end of the shell 2, an end cover 4 connected with the other end of the shell 2, a connecting piece connecting the end cover 4 and the shell 2, and a clamp 5. The clamp 5 comprises a first plate 51 provided with a first hole, a protrusion 52 arranged on the first plate 51, a gasket 53, and a first bolt. One side of the protrusion 52 is provided with a first arc surface for abutting against the outer periphery of the wire harness 1. The gasket 53 is provided with a second arc surface for abutting against the outer periphery of the wire harness 1. The gasket 53 is provided with mounting holes 530 at both ends. The protrusion 52 is provided with first bolt holes 520 corresponding to the mounting holes 530. The first bolt is threadedly connected through the mounting holes 530 and the first bolt holes 520. The first plate 51 is respectively abutted against the end cover 4 and the shell 2 at both ends.
[0020] In actual assembly, after the wire harness 1 passes through the end cover 4, the wire harness 1 is connected with the control module through the first hole of the first plate 51, so that the protrusion 52 is located on one side of the wire harness 1. Then the gasket 53 is placed on the other side of the wire harness 1, and the first bolt is threadedly connected through the mounting holes 530 and the first bolt holes 520, so as to realize the assembly of the clamp 5 and the assembly of the clamp 5 on the wire harness 1, and to ensure that the clamp 5 cannot move axially along the wire harness 1. Then the end cover 4 and the shell 2, and the shell 2 and the plug 3 are assembled, so that the first plate 51 of the clamp 5 is respectively abutted against the end cover 4 and the shell 2 at both ends, and the clamp 5 cannot shake between the end cover 4 and the shell 2. In use, the wire harness 1 is pulled, and since the clamp 5 is fixed by the end cover 4 and the shell 2, and the clamp 5 is fixed with the wire harness 1, the control module connected with the wire harness 1 will not be pulled, and the wire harness 1 and the control module will not be loose or even fall off.
[0021] In the above design, the falling off of the wire harness 1 and the control module in the shell 2 caused by the pulling of the wire harness 1 during the taking and placing of the charging gun can be avoided, and the service life of the charging gun is improved.
[0022] Specifically, as shown in the figure, the gasket 53 comprises an arc-shaped piece 531 and straight pieces 532 symmetrically arranged at both ends of the arc-shaped piece 531. The first bolt holes 520 are arranged on the straight pieces 532, and the second arc surface is arranged on the arc-shaped piece 531. The second arc surface is further provided with a boss 533. Figure 4
[0023] In actual assembly, when the gasket 53 and the protrusion 52 are locked, the boss 533 will extrude the wire harness 1 to the side of the center of the wire harness 1, so as to increase the friction force between the outer wall of the wire harness 1 and the second arc surface.
[0024] In the above design, the structure of the gasket 53 can enhance the friction force between the gasket 53 and the wire harness 1, and improve the stability between the clamp 5 and the wire harness 1.
[0025] Specifically, as shown in Figure 5 The shell 2 includes a shell body 21 and a plurality of support ribs 22 arranged on the inner wall of the shell body 21, and the first plate 51 is in contact with the support ribs 22 away from the end cover 4. The shell body 21 is provided with a second threaded hole 200, and the end cover 4 is provided with a countersunk hole 400. The connecting piece is a second bolt.
[0026] In the above design, the support rib 22 contacts one end of the first plate 51 to quickly fix the clamp 5. The second bolt is screwed through the countersunk hole 400 and the second threaded hole 200 to fix the end cover 4 and the shell 2.
[0027] Specifically, as shown in Figure 3 The plug 3 is provided with an annular groove on the outer periphery, and the annular groove is provided with a sealing ring 6, and the sealing ring 6 is in contact with the inner wall of the shell 2.
[0028] In the above design, the sealing ring 6 fills the gap between the shell 2 and the plug 3, improving the airtightness and waterproofness of the charging gun.
[0029] Specifically, the gasket 53 is a metal gasket 53, and the protrusion 52 is a resin protrusion 52.
[0030] In the above design, the metal gasket 53 has good strength and plasticity, which can avoid fatigue failure during clamping the wire harness 1 with the clamp 5. The resin protrusion 52 has good strength and light weight, which can reduce the weight of the charging gun.
[0031] It should be understood that the above description is only a specific embodiment of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A charging gun with a clamp, comprising a wiring harness (1), a housing (2), a control module electrically connected to the wiring harness (1) and disposed within the housing (2), a plug (3) disposed at one end of the housing (2), an end cap (4) connected to the other end of the housing (2), and a connector connecting the end cap (4) and the housing (2), characterized in that: It also includes a clamp (5), which includes a first plate (51) with a first hole, a protrusion (52) on the first plate (51), a washer (53) and a first bolt. The protrusion (52) has a first arc surface on one side for abutting against the outer periphery of the wire harness (1). The washer (53) has a second arc surface for abutting against the outer periphery of the wire harness (1). Both ends of the washer (53) are provided with mounting holes (530). The protrusion (52) is provided with a first screw hole (520) corresponding to the mounting hole (530). The first bolt passes through the mounting hole (530) and is threadedly connected to the first screw hole (520). Both ends of the first plate (51) abut against the end cap (4) and the outer shell (2) respectively.
2. The charging gun with clamp as described in claim 1, characterized in that: The gasket (53) includes an arc-shaped piece (531) and a straight piece (532) symmetrically arranged at both ends of the arc-shaped piece (531). The first screw hole (520) is arranged on the straight piece (532), and the second arc surface is arranged on the arc-shaped piece (531). The second arc surface is also provided with a boss (533).
3. The charging gun with clamp as described in claim 1, characterized in that: The outer shell (2) includes a shell body (21) and a number of support ribs (22) arranged on the inner wall of the shell body (21). The first plate (51) abuts against the support ribs (22) on the side away from the end cap (4). The shell body (21) is provided with a second screw hole (200). The end cap (4) is provided with a countersunk hole (400). The connecting piece is a second bolt.
4. The charging gun with clamp according to claim 1, characterized in that: The plug (3) has an annular groove on its outer periphery, and a sealing ring (6) is provided in the annular groove. The sealing ring (6) abuts against the inner wall of the outer shell (2).
5. The charging gun with clamp as described in claim 1, characterized in that: The gasket (53) is a metal gasket (53), and the protrusion (52) is a resin protrusion (52).