Photovoltaic module quick-mounting system and photovoltaic module

The photovoltaic module quick-installation system, by utilizing module clamping blocks and quick-installation purlin mechanisms, solves the problem of numerous components in traditional photovoltaic module installation, achieving the effects of simplified material management and improved installation efficiency.

CN224021644UActive Publication Date: 2026-03-20VERSOLSOLAR HANGZHOU
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Traditional photovoltaic module installation methods involve many components, leading to complicated material management and time-consuming and labor-intensive installation.

Method used

The photovoltaic module quick-installation system includes module clamps, quick-installation purlin mechanisms, and fasteners. The module clamps are fixed to the purlins through the connection and mating parts. The clamps are installed on the main beam and secured by fasteners, reducing the number of parts and installation steps.

Benefits of technology

It simplifies on-site material management, improves installation efficiency, and further enhances efficiency through the pre-assembled quick-installation purlin mechanism.

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Abstract

The utility model provides a photovoltaic module fast installation system and a photovoltaic module, relates to the photovoltaic installation technology field, the photovoltaic module fast installation system comprises an assembly pressing block, a fast installation purline mechanism and a fastener, the assembly pressing block comprises a pressing edge and a connecting part, the fast installation purline mechanism comprises a purline, a hoop installation rack and a hoop, the hoop is a two-sheet hoop plate, the purline is provided with a matching part used for being connected with the connecting part, the assembly pressing block and the purline are connected through the connecting part and the matching part, the purline is used for supporting the photovoltaic assembly, the pressing edge is used for pressing and fixing the photovoltaic assembly, the hoop mounting frame is connected with the purline, and the hoop is movably connected with the hoop mounting frame. The photovoltaic module is fixed by arranging the quick-assembly purline mechanism and the module pressing block, the types and the number of parts and fasteners are far less than those of parts and fasteners in a traditional installation mode, field material management and distribution are greatly facilitated, the field installation efficiency is improved, the quick-assembly purline mechanism can be pre-assembled, and the efficiency can be further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic installation technical field especially is photovoltaic module quick -mounting system and photovoltaic module. BACKGROUND

[0002] Photovoltaic module is installed to photovoltaic support, and the traditional installation mode is that first purlin is fixed to the main beam with bolt, U type bolt, purlin fixing spare, and then photovoltaic module is fixed to purlin with bolt, and the number of parts and bolts is large, and material management is troublesome on site, and installation is time -consuming and laborious, and the present application is proposed for the above -mentioned defects. SUMMARY

[0003] The utility model discloses a photovoltaic module quick -mounting system and photovoltaic module reduce the number of parts on site, improve installation efficiency, solve the problem that the material management is troublesome and installation is time -consuming and laborious caused by many parts required for installing photovoltaic module at present stage.

[0004] In order to solve the above problems, the utility model provides photovoltaic module quick -mounting system, including component pressure block, quick -mounting purlin mechanism and fastener, the component pressure block includes the edge of pressing and connecting portion, the quick -mounting purlin mechanism includes purlin, hoop mounting bracket and hoop, and the hoop is two hoop board type, be provided with the cooperation portion for connecting with the connecting portion on the purlin, and the component pressure block is connected with the purlin through the connecting portion and the cooperation portion, the purlin is used for supporting photovoltaic module, the edge of pressing is used for the pressure fixation to photovoltaic module, the hoop mounting bracket is connected with the purlin, the hoop is movably connected with the hoop mounting bracket, when the hoop is in use state, is embraced on the main beam, and the fastener is used for fastening the hoop.

[0005] According to an embodiment of the utility model, the hoop has a storage state and a use state, in the storage state, the hoop is arranged along the length direction of the purlin, and the two structures of the hoop are respectively rotated in the unfolding direction to achieve the storage effect, facilitating transportation.

[0006] According to an embodiment of the utility model, the fastener is a bolt assembly, and the hoop is provided with a bolt hole.

[0007] Preferably, the two hoop plates of the hoop are respectively provided with a bolt hole and a boss, a threaded hole is arranged in the boss, a bolt is screwed through the bolt hole and the threaded hole, and the boss plays the role of a nut.

[0008] According to an embodiment of the utility model, the fastener is a clamp, when the clamp is used as the fastener, the hoop does not need to be processed with a bolt hole, the clamp is clamped at the opening position of the hoop, the clamp has an oblique angle and a barb, the clamp is inserted between the two hoop plates of the hoop, the oblique angle plays the effect of guiding and facilitating entry, and the barb plays the effect of preventing loosening.

[0009] According to one embodiment of the present invention, the purlin is provided with a protruding hook, which is used to connect with a photovoltaic module.

[0010] Preferably, two to four sets of protruding hooks are provided.

[0011] According to one embodiment of the present invention, the component pressing block is provided with pressing edges on both sides, which can fix the two sets of photovoltaic modules on both sides.

[0012] According to one embodiment of the present invention, the connecting part includes hooks arranged in several rows, with several hooks arranged in each row, and the mating part includes several rectangular holes corresponding to the hooks.

[0013] According to one embodiment of the present invention, the clamp mounting bracket is a tripod, and the two clamp plates of the clamp are both mounted on the same tripod.

[0014] According to one embodiment of the present invention, the clamp mounting bracket is provided with a side hole, and one end of the clamp plate of the clamp is provided with a T-shaped structure. The T-shaped structure is installed in the side hole to achieve a movable connection, eliminating the need for shafts and pins for connection and reducing the number of parts.

[0015] The photovoltaic module includes the aforementioned photovoltaic module quick-installation system, main beam, and photovoltaic module. The clamps can be fixed to the main beam, and the frame of the photovoltaic module is provided with mounting holes corresponding to the protrusions.

[0016] The beneficial effects of this utility model are that by setting up a quick-installation purlin mechanism and a component clamping block to fix the photovoltaic module, the types and quantities of parts and fasteners are far less than those of traditional installation methods, which greatly facilitates on-site material management and distribution, improves on-site installation efficiency, and the quick-installation purlin mechanism can be pre-assembled to further improve efficiency. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the overall structure of the photovoltaic module;

[0019] Figure 2 This is a schematic diagram of the exploded structure of a photovoltaic module;

[0020] Figure 3 This is an exploded structural diagram of a photovoltaic module quick-installation system.

[0021] Figure 4 This is a schematic diagram of the component pressing block structure;

[0022] Figure 5 A schematic diagram showing the clamp in the retracted state of the quick-install purlin mechanism;

[0023] Figure 6 A schematic diagram showing the clamp in use in the quick-installation purlin mechanism;

[0024] Figure 7 This is a schematic diagram of the clamp and gripper in Example 2;

[0025] Figure 8 This is a schematic diagram of the clamp structure. Detailed Implementation

[0026] The following description is only intended to disclose the present invention so that those skilled in the art can implement it. The embodiments in the following description are merely examples, and those skilled in the art will conceive of other obvious modifications. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other solutions that do not depart from the spirit and scope of the present invention.

[0027] Example 1:

[0028] Photovoltaic module quick-installation system, such as Figures 1-6 It includes component pressure block 1, quick-install purlin mechanism 3 and fasteners.

[0029] like Figure 3 , Figure 4 The component pressing block 1 includes pressing edges 11 and connecting parts 12. The pressing edges 11 are provided on both sides of the component pressing block 1, which can fix the two sets of photovoltaic modules on both sides. The connecting parts 12 are located in the middle of the pressing edges 11 on both sides. The connecting parts 12 include hooks. The hooks are arranged in several rows, with several hooks in each row. In this embodiment, the hooks are arranged in two rows, with four hooks in each row, and the two rows are staggered.

[0030] like Figure 2 , Figure 4 , Figure 6 The quick-install purlin mechanism 3 includes a purlin 31, a clamp mounting bracket 32, and a clamp 33. The clamp 33 is a two-plate type. The purlin 31 is provided with a mating part 36 for connecting with the connecting part 12. The mating part 36 includes several rectangular holes corresponding to the hooks.

[0031] The purlin 31 is provided with a protruding hook 35, which is used to connect with the photovoltaic module. In this embodiment, two to four sets of protruding hooks 35 are provided.

[0032] The clamp mounting frame 32 is a tripod, both hoop plates of the clamp 33 are mounted on the same tripod, the tripod and the purlin 31 can be connected by setting a rivet, or can be connected by clamping, welding and the like, the clamp mounting frame 32 is provided with side holes 37, one hoop plate corresponds to two side holes 37, one end of the hoop plate of the clamp 33 is provided with a T-shaped structure, the T-shaped structure is mounted in the side hole 37 to realize the movable connection, without the need of a shaft body and a pin body to realize the connection, thereby reducing the number of parts.

[0033] The clamp 33 has a storage state and a use state, in the storage state, the clamp 33 is arranged along the length direction of the purlin 31, and the two structures of the clamp 33 are respectively rotated in the unfolding direction to realize the storage effect, thereby facilitating transportation.

[0034] The assembly pressing block 1 and the purlin 31 are connected through the connecting part 12 and the matching part 36, the purlin 31 is used for supporting the photovoltaic assembly, the pressing edge 11 is used for pressing and fixing the photovoltaic assembly, when the clamp 33 is in the use state, the clamp is tightly buckled on the main beam, and the fastener is used for fastening the clamp 33.

[0035] In the embodiment, the fastener is a bolt assembly 41, one hoop plate of the clamp 33 is provided with a bolt hole 34, the other hoop plate is provided with a boss 39, the boss 39 is provided with a threaded hole, and the boss 39 plays a role of a nut.

[0036] When the initial delivery is performed, the fastening purlin is in the storage state, the hoop plates are folded, and the packaging and transportation are facilitated, and the head portions of the two hoop plates are hooked in the side holes of the tripod and can be rotated. Figure 5

[0037] When the clamp 33 is buckled on the main beam 5, the position of the purlin 31 on the main beam 5 is adjusted.

[0038] ①The clamp 33 is buckled on the main beam 5, the position of the purlin 31 on the main beam 5 is adjusted.

[0039] ②The bolt is screwed through the bolt hole 34 of the clamp 33 and the threaded hole on the boss 39.

[0040] ③The photovoltaic assembly 2 is placed between the two purlins 31, the mounting holes 21 on the assembly frame are hooked into the hooks 35 on the purlin.

[0041] ④The pressing edge 11 of the assembly pressing block 1 is pressed against the frame of the photovoltaic assembly 2, the hook is aligned with the rectangular hole in the middle of the purlin and is inserted.

[0042] ⑤The knocking end of the assembly pressing block (the direction opposite to the extension direction of the hook is the knocking end) is knocked by a rubber hammer, so that the assembly pressing block is completely hooked on the purlin and the photovoltaic assembly is pressed tightly.

[0043] Embodiment 2:

[0044] ​Different from the embodiment 1, in this embodiment, the fastener is a clamp 42, the clamp 42 is clamped at the opening position of the hoop 33, the clamp 42 has an inclined angle 421 and a barb 422, the clamp 42 is inserted between the two hoop plates of the hoop 33, the inclined angle 421 plays a guiding and convenient entering effect, and the barb 422 plays a loosening prevention effect.

[0045] The photovoltaic module, such as Figure 1 、 Figure 2 , comprises the photovoltaic module quick mounting system, the main beam 5 and the photovoltaic module 2 in any of the above embodiments, the hoop 33 can be fixed on the main beam 5, and the frame of the photovoltaic module 2 is provided with a mounting hole corresponding to the hook 35.

[0046] It should be understood by those skilled in the art that the above description and the embodiments of the utility model shown in the drawings are only as examples and do not limit the utility model. The purpose of the utility model has been completely and effectively realized. The function and structural principle of the utility model have been displayed and explained in the embodiments, and the implementation of the utility model can be any deformation and modification without departing from the principle.

Claims

1. A photovoltaic module quick-installation system, characterized in that: The assembly includes a component pressing block (1), a quick-install purlin mechanism (3), and fasteners. The component pressing block (1) includes a pressing edge (11) and a connecting part (12). The quick-install purlin mechanism (3) includes a purlin (31), a clamp mounting bracket (32), and a clamp (33). The purlin (31) is provided with a mating part (36) for connecting with the connecting part (12). The purlin (31) is used to support the photovoltaic module. The pressing edge (11) is used to apply pressure to fix the photovoltaic module. The clamp mounting bracket (32) is connected to the purlin (31). The clamp (33) is movably connected to the clamp mounting bracket (32). The fasteners are used to tighten the clamp (33).

2. The photovoltaic module quick-installation system according to claim 1, characterized in that: The clamp (33) has a storage state and a use state. In the storage state, the clamp (33) is arranged along the length direction of the purlin (31).

3. The photovoltaic module quick-installation system according to claim 1 or 2, characterized in that: The fastener is a bolt assembly (41), and the clamp (33) is provided with bolt holes.

4. The photovoltaic module quick-installation system according to claim 1 or 2, characterized in that: The fastener is a clamp (42), which is clamped at the opening of the clamp (33). The clamp (42) has a chamfer (421) and a barb (422).

5. The photovoltaic module quick-installation system according to claim 2, characterized in that: The purlin (31) is provided with a hook (35) for connecting to the photovoltaic module.

6. The photovoltaic module quick-installation system according to any one of claims 1, 2, and 5, characterized in that: Both sides of the component pressing block (1) are provided with pressing edges (11).

7. The photovoltaic module quick-installation system according to claim 6, characterized in that: The connecting part (12) includes hooks, which are arranged in several rows, with several hooks in each row. The mating part (36) includes several rectangular holes corresponding to the hooks.

8. The photovoltaic module quick-installation system according to claim 7, characterized in that: The clamp mounting bracket (32) is a tripod, and both parts of the clamp (33) are mounted on the same tripod.

9. The photovoltaic module quick-installation system according to claim 8, characterized in that: The clamp mounting bracket (32) is provided with a side hole (37), and the clamp (33) is installed in the side hole (37) to achieve a movable connection.

10. A photovoltaic module, characterized in that: The photovoltaic module quick-installation system, main beam (5) and photovoltaic module (2) as described in any one of claims 1-9 are included. The clamp (33) can be fixed on the main beam (5). The frame of the photovoltaic module (2) is provided with mounting holes (21) corresponding to the protrusions (35).