Efficient red pomelo preserved fruit processing pretreatment device

The automated clamping and cleaning device solves the problems of low pre-processing efficiency and cleaning dead corners of pomelo preserves, achieving efficient and uniform cleaning results and water resource recycling, thus improving the quality and safety of pomelo preserves.

CN224022807UActive Publication Date: 2026-03-24BAZHONG SUIRONG AGRICULTURAL DEVELOPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional processing of dried pomelo is inefficient, manual washing is insufficient to remove stubborn impurities, and existing washing equipment is not adapted to the characteristics of pomelo, resulting in cleaning dead spots and water waste.

Method used

An automated device comprising a clamping section and a cleaning section was designed. It utilizes mechanical structures such as clamping drive cylinders and clamping drive motors to achieve automatic clamping and rotation cleaning of grapefruits. Combined with clamping cleaning rollers made of sponge and high-pressure water flow, it ensures comprehensive deep cleaning and realizes water resource recycling.

Benefits of technology

It improves cleaning efficiency, thoroughly removes impurities, reduces labor intensity, ensures uniform cleaning without dead corners, saves water resources, enhances the quality and safety of pomelo preserves, adapts to the characteristics of pomelo, and promotes the large-scale development of the industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient preserved red pomelo processing pretreatment device, which relates to the technical field of fruit processing and comprises a clamping part, a cleaning part, a water storage part, a shell and a storage box. During working, red pomelos are fed through the feeding port, the clamping part automatically clamps the red pomelos and drives the red pomelos to rotate, and the clamping cleaning roller is matched with high-pressure water flow of the cleaning nozzle to go deep into skin textures to clean stubborn impurities. And the cleaning water is recycled. Compared with traditional manual cleaning and existing equipment, the device has the advantages of high efficiency, automation, comprehensive cleaning depth, no cleaning dead angle, water resource recycling and the like, is specially designed according to the characteristics of the red pomelos, solves the pretreatment problem in the industry, improves the quality of the preserved fruits, and promotes large-scale and sustainable development of the red pomelo preserved fruit industry.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fruit processing technical field, concretely is a kind of efficient red shaddock preserved fruit processing pretreatment device. BACKGROUND

[0002] Red shaddock is extremely easy to contaminate various stubborn impurities, such as wax, dirt dust, pesticide residues, sap resin and microbial plaque, in the process of growth, picking, transportation and storage. These impurities not only affect the appearance of red shaddock, but also pose a serious threat to the quality of preserved fruit.

[0003] Traditional red shaddock preserved fruit processing pretreatment means mainly relies on manual cleaning. However, this method is extremely inefficient, and workers need to spend a lot of time and effort to clean red shaddock one by one, with extremely high labor intensity. More importantly, manual cleaning cannot completely remove the above-mentioned stubborn impurities, which greatly reduces the quality of preserved fruit and makes it difficult to ensure hygiene and safety, seriously restricting the development of red shaddock preserved fruit industry.

[0004] To improve the efficiency of fruit preserved fruit processing pretreatment, many explorations have been made in the industry, such as the roseberry preserved fruit pretreatment device disclosed in Chinese utility model patent No. CN212116982U. The device is composed of soaking cleaning pool, color protection pool, first cleaning pool, second cleaning pool, third cleaning pool and fixation pool connected in sequence, each pool is equipped with turnover material pool, fixed material pool, turnover cylinder, turnover shaft and water pump. The turnover cylinder drives the turnover material pool to rotate around the turnover shaft, realizing the automatic turnover of roseberry in the pretreatment process, effectively reducing the labor cost.

[0005] Unfortunately, this device is designed for the characteristics of roseberry, and there are significant differences between roseberry and red shaddock in fruit size, skin texture and structure. The volume of red shaddock is large, and the skin is special, and the types and degree of adhesion of its stubborn impurities are completely different from those of roseberry, which makes the roseberry preserved fruit pretreatment device cannot be directly applied to red shaddock preserved fruit processing.

[0006] In addition, the existing cleaning equipment also has many drawbacks. Its cleaning method is relatively simple, relying only on water flow flushing or simple mechanical friction, which cannot effectively clean the dirt and residual pesticides embedded in the skin texture of red shaddock. During the cleaning process, it is difficult to ensure that all parts of red shaddock are evenly cleaned, and it is easy to form cleaning dead angles. Moreover, during the cleaning process, a large amount of cleaning water is directly discharged without treatment, which cannot realize the recycling of water resources. In today's increasingly serious water shortage problem, it undoubtedly further increases the production cost, and does not conform to the concept of sustainable development. UTILITY MODEL CONTENTS

[0007] In view of the above technical problems, the utility model provides technical scheme as follows: A kind of efficient red pomelo preserved fruit processing pretreatment device, including water storage part, water storage part is fixedly provided with shell, shell is detachably provided with storage box, further include the clamping portion being arranged on shell;The clamping portion includes clamping fixed plate, clamping fixed plate is fixedly arranged on the output shaft of clamping drive cylinder, clamping fixed plate is rotatably provided with clamping driving disc, clamping driving disc is fixedly arranged on the output shaft of clamping drive motor, clamping head is slidably arranged in clamping driving disc, clamping spring is arranged between clamping head and clamping driving disc, clamping driving disc is engaged with clamping reversing gear one and clamping reversing gear two rotatably arranged on clamping fixed plate, clamping reversing gear one is engaged with clamping driving gear one, clamping driving gear one is slidably arranged on clamping cleaning roller one, clamping reversing gear two is engaged with clamping driving gear two, and clamping driving gear two is slidably arranged on clamping cleaning roller two.

[0008] Further, the clamping drive cylinder, clamping fixed plate, clamping drive disc, clamping drive motor, clamping head, clamping spring, clamping pad are symmetrically arranged along the clamping cleaning roller one and the clamping cleaning roller two.

[0009] Further, a plurality of clamping pads concentrically arranged are arranged on the clamping head, and the clamping pads are made of silica gel material.

[0010] Further, the clamping fixed plate is slidably arranged on the cleaning portion, and the cleaning portion includes a cleaning shell slidably matched with the clamping fixed plate.

[0011] Further, the bottom of the shell and the storage box is provided with a through hole.

[0012] Further, a filter screen is arranged on the cleaning pipe close to the cleaning booster pump.

[0013] Further, the clamping cleaning roller one and the clamping cleaning roller two are made of sponge, and grooves are arranged on the clamping cleaning roller one and the clamping cleaning roller two.

[0014] The utility model has the beneficial effects compared with prior art:

[0015] 1, efficient automatic clamping and cleaning: the device realizes the automatic clamping and rotary cleaning of red pomelo through a series of mechanical structures such as clamping drive cylinder, clamping drive motor and the like. Compared with the traditional manual cleaning mode of red pomelo, the cleaning efficiency is greatly improved, the labor intensity and time input of workers are greatly reduced, the red pomelo preserved fruit processing pretreatment link can be quickly and efficiently carried out, and the scale development of red pomelo preserved fruit industry is effectively promoted.

[0016] 2. Comprehensive and deep cleaning effect: the unique designed clamping cleaning roller is made of sponge and has grooves, which can penetrate into the texture of the red jujube skin during the rotation of the red jujube, and cooperate with the high-pressure water flow sprayed by the cleaning nozzle to clean the stubborn impurities such as embedded wax, dirt, pesticide residues, tree sap, resin and microbial plaque, effectively solve the problem that traditional manual cleaning and existing single cleaning method cannot completely remove impurities, and significantly improve the quality and hygiene safety standard of red jujube preserved fruit.

[0017] 3. Ensure uniform cleaning without dead angle: the symmetrical arrangement of the clamping part and the rotation of the red jujube between the clamping pads ensures that each part of the red jujube can be uniformly cleaned, avoiding the occurrence of cleaning dead angle, so that each red jujube can be fully and uniformly cleaned, providing a quality stable raw material basis for subsequent preserved fruit processing.

[0018] 4. Water resource recycling: during the cleaning process, water is pressurized by the cleaning booster pump and sprayed from the cleaning nozzle and the first cleaning water outlet pipe to clean the red jujube, and finally returns to the water storage part for recycling. This design effectively addresses the current water resource shortage problem, not only reduces production cost, but also meets the concept of sustainable development, ensuring red jujube preserved fruit processing while achieving friendly use of environmental resources.

[0019] 5. Considering the characteristics of large volume, special skin, and different types and attachment degrees of stubborn impurities of red jujube, which are different from other fruits such as roxburgh rose, a clamping and cleaning structure suitable for red jujube is specially designed, which solves the problem that existing pretreatment devices for other fruits cannot be directly applied to red jujube preserved fruit processing, fills the gap in the field of red jujube preserved fruit processing pretreatment equipment, and provides professional and effective technical support for the development of red jujube preserved fruit industry. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 Partial structure section of the present utility model Figure One .

[0021] Figure 2 Partial structure section of the present utility model Figure Two .

[0022] Figure 3 Overall structure schematic view of the present utility model.

[0023] Figure 4 Overall structure front view angle schematic view of the present utility model.

[0024] Figure 5 Clamping part local structure schematic of the present utility model Figure One .

[0025] Figure 6 Part structure diagram of the clamping part of the utility model Figure Two .

[0026] Figure 7 Part structure diagram of the clamping part of the utility model Figure Three .

[0027] Figure 8 Part structure diagram of the clamping part of the utility model Figure Four .

[0028] Figure 9 Part structure diagram of the clamping part of the utility model Figure Five .

[0029] Fig. 1-Clamping part; 2-washing part; 3-water storage part; 4-outer shell; 5-storage box; 101-clamping drive motor; 102-clamping drive disc; 103-clamping head; 104-clamping pad; 105-clamping spring; 106-clamping reversing gear one; 107-clamping drive gear one; 108-clamping reversing gear two; 109-clamping drive gear two; 110-clamping cleaning roller one; 111-clamping cleaning roller two; 112-clamping drive cylinder; 113-clamping fixed plate; 201-washing booster pump; 202-washing pipe; 203-washing first water outlet pipe; 204-washing nozzle; 205-washing outer shell. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] As Figures 1 to 4 shown, an efficient red pomelo fruit preserve processing pretreatment device, including clamping part 1, washing part 2, water storage part 3, outer shell 4, storage box 5, water storage part 3 is fixedly provided with outer shell 4, outer shell 4 is detachably provided with storage box 5 through the chute, clamping part 1 is arranged on the outer shell 4.

[0032] As Figures 1 to 9As shown, the clamping part 1 includes a clamping drive motor 101, a clamping drive disc 102, a clamping head 103, a clamping pad 104, a clamping spring 105, a clamping reversing gear one 106, a clamping drive gear one 107, a clamping reversing gear two 108, a clamping drive gear two 109, a clamping cleaning roller one 110, a clamping cleaning roller two 111, a clamping drive cylinder 112, and a clamping fixed plate 113. The clamping fixed plate 113 is fixedly arranged on the output shaft of the clamping drive cylinder 112, and the clamping drive disc 102 is rotatably arranged on the clamping fixed plate 113. The clamping drive disc 102 is fixedly arranged on the output shaft of the clamping drive motor 101, and the clamping head 103 is slidably arranged in the clamping drive disc 102. The clamping spring 105 is arranged between the clamping drive disc 102 and the clamping head 103. The clamping drive disc 102 is engaged with the clamping reversing gear one 106 and the clamping reversing gear two 108 rotatably arranged on the clamping fixed plate 113. The clamping reversing gear one 106 is engaged with the clamping drive gear one 107, which is axially slidably arranged on the clamping cleaning roller one 110. The clamping reversing gear two 108 is engaged with the clamping drive gear two 109, which is axially slidably arranged on the clamping cleaning roller two 111. The clamping drive cylinder 112, the clamping fixed plate 113, the clamping drive disc 102, the clamping drive motor 101, the clamping head 103, the clamping spring 105, and the clamping pad 104 are symmetrically arranged along the clamping cleaning roller one 110 and the clamping cleaning roller two 111. The clamping head 103 is provided with a plurality of concentric clamping pads 104 made of silica gel material. The clamping cleaning roller one 110 and the clamping cleaning roller two 111 are both made of sponge, and are provided with grooves.

[0033] As shown, Figures 1 to 9 The clamping fixed plate 113 is slidably arranged on the cleaning part 2. The cleaning part 2 includes a cleaning booster pump 201, a cleaning pipe 202, a cleaning first water outlet pipe 203, a cleaning spray head 204, and a cleaning shell 205. The cleaning shell 205 is in sliding cooperation with the clamping fixed plate 113. The cleaning shell 205 is provided with an inlet at the top. The cleaning spray head 204 is arranged on the water storage part 3 through the cleaning pipe 202. The cleaning pipe 202 is provided with the cleaning booster pump 201 and the cleaning first water outlet pipe 203. The other end of the cleaning first water outlet pipe 203 is connected to the shell 4. The shell 4 and the storage tank 5 are both provided with through holes. The end of the cleaning pipe 202 close to the cleaning booster pump 201 is provided with a filter screen.

[0034] As shown, Figures 1 to 9As shown, the utility model discloses a kind of efficient red pomelo preserved fruit processing pretreatment device, and its working principle is as follows: the red pomelo to be processed is input to cleaning shell 205 from the feed inlet at the top of cleaning shell 205, after the red pomelo to be processed enters the inside of equipment via the feed inlet at the top of cleaning shell 205, accurate positioning is to the clamping pad 104 between symmetric distribution, opening clamping drive cylinder 112, clamping drive cylinder 112 pushes clamping fixed plate 113 sliding, clamping fixed plate 113 sliding pushes clamping drive motor 101, clamping drive disc 102, clamping head 103, clamping pad 104, clamping spring 105, clamping reversing gear one 106, clamping drive gear one 107, clamping reversing gear two 108, clamping drive gear two 109 slidingly arranged on clamping fixed plate 113, so that clamping pad 104 is wrapped in red pomelo between it, opening clamping drive motor 101, clamping drive motor 101 rotates and drives clamping drive disc 102 to rotate, clamping drive disc 102 rotates and drives clamping head 103, clamping pad 104 to rotate, clamping pad 104 rotates and drives red pomelo to rotate, while clamping drive disc 102 rotates, drives clamping reversing gear one 106, clamping reversing gear two 108 to rotate, drives clamping drive gear one 107, clamping drive gear two 109 to rotate by clamping reversing gear one 106, clamping reversing gear two 108, clamping drive gear one 107, clamping drive gear two 109 rotates and further drives clamping cleaning roller one 110, clamping cleaning roller two 111 to rotate, clamping cleaning roller one 110, clamping cleaning roller two 111 rotates and performs friction cleaning to the outer surface of red pomelo between clamping pad 104, while opening cleaning booster pump 201, water in water storage part 3 is pressurized and delivered to cleaning pipe 202 by cleaning booster pump 201, and is delivered to cleaning first water outlet pipe 203, cleaning spray head 204 by cleaning pipe 202, water in cleaning spray head 204 sprays the position of red pomelo contacted with clamping cleaning roller one 110, clamping cleaning roller two 111, to assist clamping cleaning roller one 110, clamping cleaning roller two 111 to perform friction cleaning to the outer surface of red pomelo, and completely clean the pollutants on the outer surface of red pomelo.

[0035] After cleaning, clamping drive cylinder 112 resets, drives clamping fixed plate 113 to reset, clamping fixed plate 113 resets and drives clamping pad 104 to make red pomelo between clamping pad 104 contact with clamping pad 104, under the action of gravity, red pomelo falls into storage box 5, and finally is washed again by clean water sprayed by cleaning first water outlet pipe 203, to complete the complete cleaning of the surface of red pomelo, after cleaning, operator extracts storage box 5, to complete the cleaning of red pomelo.

[0036] In this process, water enters cleaning pipe 202 by cleaning booster pump 201 and finally sprays from cleaning spray head 204, cleaning first water outlet pipe 203 to clean red pomelo, and finally flows into water storage part 3 to realize recycling.

Claims

1. A high-efficiency red pomelo fruit processing pretreatment device, comprising a water storage part (3), a shell (4) is fixedly arranged on the water storage part (3), and a storage box (5) is detachably arranged on the shell (4), characterized in that: Also include the clamping part (1) set on the shell (4); The clamping part (1) includes clamping fixed plate (113), clamping fixed plate (113) is fixedly arranged on the output shaft of clamping drive cylinder (112), clamping fixed plate (113) is rotatably arranged with clamping drive disc (102), clamping drive disc (102) is fixedly arranged on the output shaft of clamping drive motor (101), clamping head (103) is slidably arranged in clamping drive disc (102), clamping spring (105) is arranged between clamping head (103) and clamping drive disc (102), clamping drive disc (102) is engaged with clamping reversing gear one (106) and clamping reversing gear two (108) rotatably arranged on clamping fixed plate (113), clamping reversing gear one (106) is engaged with clamping drive gear one (107), clamping drive gear one (107) is slidably arranged on clamping cleaning roller one (110), clamping reversing gear two (108) is engaged with clamping drive gear two (109), and clamping drive gear two (109) is slidably arranged on clamping cleaning roller two (111).

2. The efficient red pomelo fruit processing pretreatment device according to claim 1, characterized in that: The clamping drive cylinder (112), the clamping fixed plate (113), the clamping drive disc (102), the clamping drive motor (101), the clamping head (103), the clamping spring (105), the clamping pad (104) are symmetrically arranged along the clamping cleaning roller one (110), the clamping cleaning roller two (111).

3. The efficient red pomelo fruit processing pretreatment device according to claim 2, characterized in that: A plurality of concentric clamping pads (104) are arranged on the clamping head (103), and the clamping pad (104) is made of silica gel material.

4. The efficient red pomelo fruit processing pretreatment device according to claim 3, characterized in that: The clamping fixed plate (113) is slidably arranged on the cleaning part (2), and the cleaning part (2) includes a cleaning shell (205) slidably connected with the clamping fixed plate (113), a cleaning nozzle (204) is arranged on the cleaning shell (205), the cleaning nozzle (204) is arranged on the water storage part (3) through the cleaning pipe (202), the cleaning pipe (202) is provided with a cleaning booster pump (201) and a cleaning first water outlet pipe (203), and the other end of the cleaning first water outlet pipe (203) is connected with the shell (4).

5. The efficient red pomelo fruit processing pretreatment device according to claim 4, characterized in that: The bottom of the shell (4) and the storage box (5) is provided with a through hole.

6. The efficient red pomelo fruit processing pretreatment device according to claim 5, characterized in that: The cleaning pipe (202) is provided with a filter screen near the cleaning booster pump (201).

7. The efficient red pomelo fruit processing pretreatment device according to claim 6, characterized in that: The clamping cleaning roller one (110) and the clamping cleaning roller two (111) are made of sponge, and the clamping cleaning roller one (110) and the clamping cleaning roller two (111) are provided with grooves.

Citation Information

Patent Citations

  • Preserved roxburgh rose fruit pretreatment device

    CN212116982U