Sludge conveying device for sludge treatment
By designing a sludge conveying device that includes crushing, filtering, and lifting mechanisms, the problem of separating plastic waste from sludge was solved, achieving effective separation and cleaning of sludge and waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-03-24
AI Technical Summary
Existing sludge conveying devices cannot effectively separate plastic waste from sludge, affecting subsequent utilization and treatment.
A sludge conveying device for sludge treatment was designed, comprising a crushing mechanism, a filtering mechanism, and a lifting mechanism. The sludge is separated from plastic waste through crushing and filtering, and the waste is discharged using the lifting mechanism.
This technology effectively separates sludge from plastic waste during transportation, ensuring that the discharged sludge is free of waste and facilitates subsequent treatment.
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Figure CN224024498U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sludge conveying technology, specifically relating to a sludge conveying device for sludge treatment. Background Technology
[0002] Sludge treatment is the process of reducing, stabilizing, and rendering harmless sludge. The higher the degree of wastewater treatment, the more sludge residue will be generated. Sludge residue needs to be treated. For modern wastewater treatment plants, sludge treatment and disposal has become the most complex and costly part of the wastewater treatment system operation. The main methods of sludge transportation include pipeline transportation, truck transportation, barge transportation, and combined transportation methods. The method of transportation depends on the nature and quantity of sludge, the sludge treatment method, the transportation distance and cost, and the final disposal and utilization method.
[0003] In existing technologies, sludge is usually transported using devices such as sludge transfer pumps. However, in the existing devices, it is not possible to separate plastic waste from the sludge during the sludge transport process. If the sludge is to be utilized in the future, the waste still needs to be separated. Utility Model Content
[0004] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a sludge conveying device for sludge treatment, so as to solve the problems mentioned in the background art.
[0005] To achieve the above technical objectives, the technical solution adopted by this utility model is as follows:
[0006] A sludge conveying device for sludge treatment includes a treatment box, an inlet pipe on one side of the treatment box, and an outlet pipe on the other side of the treatment box. The height of the outlet pipe is lower than that of the inlet pipe. The lower side of the treatment box is provided with an inclined surface that slopes downward from the inlet pipe along the direction of the outlet pipe. The treatment box is provided with a sludge crushing mechanism inside the inlet pipe and a filtration mechanism inside the outlet pipe. A third filter plate is provided between the filtration mechanism and the crushing mechanism. A lifting mechanism is connected to the upper side of the third filter plate. The treatment box is provided with a waste discharge port.
[0007] Further specifying, the crushing mechanism includes two crushing rollers, the crushing rollers are connected to a transmission mechanism, and the two crushing rollers rotate inward relative to each other.
[0008] Further specifying, the filtration mechanism includes a first filter plate and a second filter plate, the first filter plate being fixedly connected to the processing box, the second filter plate being slidably connected to the processing box, the second filter plate being connected to a reciprocating moving mechanism, and the first filter plate being slidably connected to the second filter plate.
[0009] Further limited, the lifting mechanism includes a connecting rope connected to the four corners of the third filter plate, and a winch connected with the processing box is connected to the connecting rope, and the winch is used for winding and unwinding the connecting rope.
[0010] Further limited, the reciprocating movement mechanism is assembled and connected on both sides of the second filter plate, and the second filter plate is provided with a slot for the reciprocating movement mechanism.
[0011] Further limited, the reciprocating movement mechanism includes a straight slot plate fixedly connected to one side of the second filter plate, a rotating disc is assembled and connected to the side wall of the processing box, the processing box is assembled and connected with a motor, the output shaft of the motor is in transmission connection with the rotating disc, and the rotating disc is fixedly connected with a rocker located in the slot of the straight slot plate.
[0012] Further limited, the processing box is hinged with a baffle at the opening of the garbage discharge port.
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] The utility model can filter plastic garbage in sludge in the process of conveying sludge, so that the discharged sludge does not have plastic garbage.
[0015] The utility model can clean the plastic garbage filtered, drives the third filter plate to move upwards through the lifting mechanism, brings the garbage to the position of the garbage discharge port, and can discharge the garbage.
[0016] The utility model discloses a clever design, drives the second filter plate to move reciprocatingly through the reciprocating movement mechanism, so that the second filter plate moves reciprocatingly relative to the first filter plate, thereby reducing the sludge adhered to the first filter plate and the second filter plate. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model can be further illustrated by the non-limiting embodiment shown in the drawings.
[0018] Figure 1 It is a structure schematic view of the sludge conveying device for sludge treatment of the utility model;
[0019] Figure 2 It is a rear side structure schematic view of the sludge conveying device for sludge treatment of the utility model;
[0020] Figure 3 It is a middle section view of the sludge conveying device for sludge treatment of the utility model;
[0021] Figure 4 It is a front view of the middle section view of the sludge conveying device for sludge treatment of the utility model;
[0022] Figure 5 Figure 1 is a schematic diagram of the reciprocating movement mechanism assembly structure of the present application;
[0023] The main element symbol is explained as follows:
[0024] The processing box 1, the feeding pipe 11, the discharging pipe 12, the garbage discharging port 13, the baffle 14;
[0025] The crushing mechanism 2, the crushing roller 21, the transmission mechanism 22;
[0026] The filtering mechanism 3, the first filter plate 31, the second filter plate 32, the third filter plate 4, the lifting mechanism 5, the connecting rope 51, the winch 52;
[0027] The reciprocating movement mechanism 6, the straight slot plate 61, the rotating disc 62, the motor 63, the rocker 64, DETAILED DESCRIPTION
[0028] In order for those skilled in the art to better understand the present application, the technical scheme of the present application is further described below in combination with the drawings and examples.
[0029] As shown in Figures 1-5 A sludge conveying device for sludge treatment, comprising a processing box 1, one side of the processing box 1 is provided with a feeding pipe 11, the other side of the processing box 1 is provided with a discharging pipe 12, the height of the discharging pipe 12 is lower than that of the feeding pipe 11, the lower side of the processing box 1 is provided with an inclined surface inclined downward from the feeding pipe 11 to the direction of the discharging pipe 12, the processing box 1 is provided with a crushing mechanism 2 for mud blocks on the inner side of the feeding pipe 11, the processing box 1 is provided with a filtering mechanism 3 on the inner side of the discharging pipe 12, the filtering mechanism 3 and the crushing mechanism 2 are provided with a third filter plate 4 therebetween, the upper side of the third filter plate 4 is connected with a lifting mechanism 5, and the processing box 1 is provided with a garbage discharging port 13.
[0030] The technical scheme of the present embodiment adopts a sludge conveying pump to convey sludge from the feeding port into the processing box 1 for treatment, the processing box 1 is used to filter plastic garbage, household garbage and other garbage that cannot be directly decomposed by microorganisms in the sludge during the conveying process of the sludge, so as to realize that the sludge does not contain garbage after being discharged, the sludge enters the processing box 1 from the feeding pipe 11 and is discharged from the discharging pipe 12, the position of the discharging pipe 12 is lower than that of the feeding pipe 11, the sludge is treated by the crushing mechanism 2 and filtered by the filtering mechanism 3, and then is discharged from the discharging pipe 12 under the action of its own gravity, the combination of the lifting mechanism 5 and the third filter plate 4 is used to lift the plastic garbage, at the same time, the sludge is discharged from the filter holes of the third filter plate 4 and separated from the plastic garbage, the plastic garbage is lifted and discharged from the garbage discharging port 13, so as to realize the separation of the sludge and the garbage.
[0031] Referring to Figure 1 andFigure 3 The crushing mechanism 2 comprises two crushing rollers 21 connected with a transmission mechanism 22, and the two crushing rollers 21 rotate inwardly. In this embodiment, the large pieces of sludge in the sludge are crushed by the crushing rollers 21, so that the crushed large pieces of sludge can be discharged from the discharge pipe 12. The crushing rollers 21 are relatively large in size, and the garbage cannot be entangled with the crushing rollers 21. The crushing rollers 21 are driven to rotate inwardly by the transmission mechanism 22. The output shafts of the two crushing rollers 21 are drivingly connected with gears that are drivingly connected with each other, so that the two crushing rollers 21 are driven to rotate inwardly by the gears.
[0032] Referring to Figure 3 The filtering mechanism 3 comprises a first filter plate 31 and a second filter plate 32. The first filter plate 31 is fixedly connected with the treatment box 1, and the second filter plate 32 is slidingly connected with the treatment box 1. The second filter plate 32 is connected with a reciprocating moving mechanism 6, and the first filter plate 31 is slidingly connected with the second filter plate 32. In this embodiment, the first filter plate 31 and the second filter plate 32 are arranged to enable the second filter plate 32 to reciprocate upwardly relative to the first filter plate 31. The second filter plate 32 slides up and down relative to the side wall of the treatment box 1. Preferably, the second filter plate 32 is slidingly connected with the third filter plate 4, and the reciprocating moving mechanism 6 is used to drive the second filter plate 32 to move up and down. Alternatively, the first filter plate 32 can be slidingly connected with the third filter plate 4.
[0033] Referring to Figures 1-2 and Figure 3 The lifting mechanism 5 comprises connecting ropes 51 connected with the four corners of the third filter plate 4, and winches 52 connected with the treatment box 1 and used to wind and unwind the connecting ropes 51. In this embodiment, the connecting ropes 51 are made of flexible material, and the length of the connecting ropes 51 is controlled by controlling the operation of the winches 52, so as to control the position of the third filter plate 4. The third filter plate 4 is provided with counterweights. When the third filter plate 4 is in a lowered state, the third filter plate 4 will be located at the lower side of the treatment box 1 under the action of its own gravity, so that the connecting ropes 51 remain straight. The two connecting ropes 51 located on the same side are connected with the same winch 52. When the winch 52 is operated, the connecting ropes 51 on one side are simultaneously controlled to rise and fall, so that when the third filter plate 4 reaches the position of the garbage discharge port 13, the two connecting ropes 51 on the side of the garbage discharge port 13 are shortened by controlling the winch 52, so that the third filter plate 4 is inclined to the side of the garbage discharge port 13, thereby enabling the garbage to be poured out. The side of the third filter plate 4 close to the crushing mechanism 2 is provided with an upwardly inclined baffle, which can effectively prevent the garbage from falling from the side of the third filter plate 4.
[0034] Referring to Figures 4-5The reciprocating moving mechanism 6 is assembled on both sides of the second filter plate 32, and the second filter plate 32 is provided with a displacement slot for the reciprocating moving mechanism 6. In the embodiment, the reciprocating moving mechanism 6 is located on both sides of the second filter plate 32, and drives the second filter plate 32 to move up and down, so as to keep the balance of both sides of the second filter plate 32.
[0035] With reference to Figures 4-5 The reciprocating moving mechanism 6 comprises a straight slot plate 61 fixedly connected to one side of the second filter plate 32, a rotating disc 62 assembled on the side wall of the treatment box 1, a motor 63 assembled on the treatment box 1, an output shaft of the motor 63 in transmission connection with the rotating disc 62, and a rocker 64 fixedly connected to the slot of the straight slot plate 61. In the embodiment, the reciprocating moving mechanism 6 is used to drive the second filter plate 32 to move up and down, so as to clean the soil adhered to the first filter plate 31 and the second filter plate 32, avoid the soil and the filter plate 32 from being hardened, and thus affect the passing property of the soil; when the rotating disc 62 rotates, the rocker 64 moves in a circle, and at the same time, the rocker 64 slides in the straight slot plate 61, and the rocker 64 drives the straight slot plate 61 to slide up and down in the process of rotation.
[0036] With reference to Figure 2 The treatment box 1 is hingedly provided with a baffle 14 at the opening of the garbage discharge port 13. In the embodiment, the baffle 114 is used to block the garbage discharge port 13, so that the treatment box 1 keeps a relatively closed state.
[0037] The control mode of the utility model is automatically controlled through the controller, the control circuit of the controller can be realized through simple programming of the person skilled in the art, the power supply also belongs to the public knowledge in the art, and the utility model is mainly used for protecting the mechanical device, so the control mode and the circuit connection of the utility model will not be explained in detail.
[0038] The above embodiment only exemplarily illustrates the principle and effect of the utility model, and is not used for limiting the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and category of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.
Claims
1. A sludge conveying device for sludge treatment, comprising a treatment tank (1), characterized in that: The processing box (1) is provided with an inlet pipe (11) on one side, and an outlet pipe (12) on the other side, the height of the outlet pipe (12) is lower than that of the inlet pipe (11), the lower side of the processing box (1) is provided with an inclined surface inclined downward from the inlet pipe (11) to the outlet pipe (12), the processing box (1) is provided with a crushing mechanism (2) for mud blocks on the inner side of the inlet pipe (11), the processing box (1) is provided with a filtering mechanism (3) on the inner side of the outlet pipe (12), the filtering mechanism (3) and the crushing mechanism (2) are provided with a third filter plate (4) therebetween, the upper side of the third filter plate (4) is connected with a lifting mechanism (5), and the processing box (1) is provided with a garbage outlet (13).
2. The sludge transport apparatus for sludge treatment according to Claim 1, characterized by: The crushing mechanism (2) comprises two crushing rollers (21), the crushing rollers (21) are connected with a transmission mechanism (22), and the two crushing rollers (21) rotate inwardly.
3. The sludge transport apparatus for sludge treatment according to claim 1, characterized by: The filtering mechanism (3) comprises a first filter plate (31) and a second filter plate (32), the first filter plate (31) is fixedly connected with the processing box (1), the second filter plate (32) is slidably connected with the processing box (1), the second filter plate (32) is connected with a reciprocating moving mechanism (6), and the first filter plate (31) is slidably connected with the second filter plate (32).
4. The sludge transport apparatus for sludge treatment according to Claim 1, characterized by: The lifting mechanism (5) comprises connecting ropes (51) connected to four corners of the third filter plate (4), the connecting ropes (51) are connected with winches (52) assembled with the processing box (1), and the winches (52) are used for winding and unwinding the connecting ropes (51).
5. The sludge transport apparatus for sludge treatment according to claim 3, characterized by: The reciprocating moving mechanism (6) is assembled on both sides of the second filter plate (32), and the second filter plate (32) is provided with a slot for the reciprocating moving mechanism (6).
6. The sludge transport apparatus for sludge treatment according to claim 5, characterized by: The reciprocating moving mechanism (6) comprises a straight slot plate (61) fixedly connected to one side of the second filter plate (32), a rotating disc (62) assembled with the side wall of the processing box (1), a motor (63) assembled with the processing box (1), a rotating disc (62) transmissionally connected with an output shaft of the motor (63), and a rocker (64) fixedly connected to the slot of the straight slot plate (61).
7. The sludge transport apparatus for sludge treatment according to claim 1, characterized by: The processing box (1) is hinged with a baffle (14) at the opening of the garbage outlet (13).