Viscosity-reducing emulsifying device for thickened oil
By introducing a mixing and premixing mechanism into the heavy oil viscosity reduction emulsification device, and utilizing the rotation of the stirring blades and stirring rods, the problems of unsatisfactory emulsification effect and uneven mixing are solved, achieving uniform mixing and stable emulsification of heavy oil, and improving the fluidity and processing convenience of heavy oil.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
Existing heavy oil viscosity reduction emulsification devices suffer from problems such as unsatisfactory emulsification effect, poor emulsion stability, and uneven mixing, resulting in unstable viscosity reduction effect.
The design employs a combination of a mixing mechanism and a premixing mechanism. The mixing mechanism includes a stirring shaft and a mixing motor, while the premixing mechanism includes a stirring rod and a premixing motor. Through the rotation of the stirring blades and the stirring rod, the heavy oil and emulsifier are uniformly mixed, reducing stratification and improving the emulsification effect.
It enhances the uniformity and stability of the viscosity reduction emulsification process of heavy oil, improves the emulsification effect, and enhances the fluidity and processing convenience of heavy oil.
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Figure CN224024816U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsification device technical field, specifically is thickened oil viscosity reduction emulsification device. BACKGROUND
[0002] Thickened oil refers to the oil under the condition of oil layer, the viscosity is big, because thickened oil's viscosity is high, flowability is poor, has brought great difficulty to exploitation, transportation and processing, at present, thickened oil viscosity reduction's method mainly has heating viscosity reduction, dilution viscosity reduction, emulsification viscosity reduction etc., wherein, emulsification viscosity reduction is a kind of more effective method, it is through to thickened oil adding emulsifier and water, makes thickened oil under certain conditions form water-in-oil emulsion, thereby reduces the viscosity of thickened oil, improves its flowability, needs to use viscosity reduction emulsification device when through emulsification viscosity reduction;
[0003] However, the existing thickened oil viscosity reduction emulsification device has some deficiencies, for example, the emulsification effect is not ideal, the stability of the emulsion is poor, and the stratification phenomenon is prone to occur;The mixing is uneven, which leads to unstable viscosity reduction effect;Therefore, a thickened oil viscosity reduction emulsification device is proposed. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing thickened oil viscosity reduction emulsification device to solve the problems in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: thickened oil viscosity reduction emulsification device, including tank body, the upper surface right side of tank body is connected with oil filler pipe, the inside of tank body is equipped with mixing mechanism, the upper surface left side of tank body is installed with premixing mechanism.
[0006] The mixing mechanism includes a stirring shaft and a mixing motor, the inside wall of the tank body is rotatably connected with the stirring shaft through a bearing, the outer wall of the stirring shaft is fixedly connected with stirring blades, the top end of the stirring shaft extends outside the tank body and is fixedly connected with a driven gear, the output shaft of the mixing motor is fixedly connected with a driving gear at one end, and the driving gear is meshed and linked with the driven gear.
[0007] The premixing mechanism includes a connecting pipe and a premixing motor, the left side of the upper surface of the tank body is connected with the connecting pipe, the top end of the connecting pipe is connected with a premixing barrel, the left side wall top end of the premixing barrel is connected with a feeding pipe, the output shaft of the premixing motor is fixedly connected with a rotating rod at one end, the outer wall of the rotating rod is uniformly fixedly connected with stirring rods, and the outer wall of the connecting pipe is provided with valve two.
[0008] As a further preferred of the technical solution: the bottom of the mixing motor is installed on the upper surface right side of the tank body, the bottom of the premix motor is installed on the upper surface middle part of the premix barrel, one end of the output shaft of the premix motor extends into the inside of the premix barrel, the lower surface of the tank body is communicated with a discharging pipe, and the outer side wall of the discharging pipe is installed with a valve one.
[0009] As a further preferred of the technical solution: the lower surface of the premix barrel is uniformly fixedly connected with a support rod, and the bottom of the support rod is fixedly connected to the upper surface of the tank body.
[0010] As a further preferred of the technical solution: the top end of the feeding pipe is inserted with a rubber plug.
[0011] As a further preferred of the technical solution: the front surface of the tank body is installed with a control panel, and the electrical output ends of the control panel are electrically connected with the electrical input ends of the mixing motor and the premix motor through wires respectively.
[0012] As a further preferred of the technical solution: the lower surface of the tank body is uniformly welded with a support leg, and the bottom end of the support leg is fixedly connected with a support plate.
[0013] As a further preferred of the technical solution: the bottom of the support plate is bonded with a rubber footing.
[0014] As a further preferred of the technical solution: the outer side wall top of the oil filling pipe is threadedly connected with a sealing cap.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] During the working of the utility model, thick oil to be reduced in viscosity is added into the tank body along the oil filling pipe, emulsifier and water are added into the premix barrel along the feeding pipe, the premix motor drives the stirring rod to rotate, the emulsifier and water are stirred to form emulsion, the subsequent fusion difficulty of the emulsifier is reduced, valve two is opened to make the emulsion enter the tank body, the mixing motor drives the stirring blade to rotate to mix the emulsion and the thick oil, the thick oil at the bottom can be transported to the top through the conveying force of the stirring blade, the stratification is reduced, the uniformity of the mixing is enhanced, the emulsification effect is improved, and the thick oil reduction and emulsification work is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a left view structural schematic diagram of the utility model;
[0018] Figure 2 It is a right view structural schematic diagram of the utility model;
[0019] Figure 3 It is a sectional view structural schematic diagram of the tank body in the utility model;
[0020] Figure 4 It is the cross section structure schematic view of premixing barrel in the utility model.
[0021] In the drawing,
[0022] 1, tank body;2, oil filler pipe;3, mixing mechanism;4, premixing mechanism;5, control panel;6, support leg;7, support plate;8, rubber foot;9, sealing cap;
[0023] 31, stirring shaft;32, stirring blade;33, driven gear;34, mixing motor;35, driving gear;36, discharge pipe;37, valve one;
[0024] 41, connecting pipe;42, premixing barrel;43, feeding pipe;44, premixing motor;45, rotating rod;46, stirring rod;47, support rod;48, rubber plug;49, valve two. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and the examples of the embodiments are shown in the drawings, wherein the same or similar labels represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation on the present application. Obviously, the described embodiments are only a part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] In the description of the present application, it should be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "set" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected;It can be mechanically connected, or it can be electrically connected;It can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0027] Please refer to Figures 1-4 The utility model provides a technical scheme: thick oil viscosity reduction emulsification device, including tank body 1, the upper surface right side of tank body 1 is connected with oil filler pipe 2, tank body 1 is equipped with mixing mechanism 3, and the upper surface left side of tank body 1 is installed with premixing mechanism 4.
[0028] The mixing mechanism 3 comprises a stirring shaft 31 and a mixing motor 34, the inner side wall of the tank body 1 is rotationally connected with the stirring shaft 31 through a bearing, the outer side wall of the stirring shaft 31 is fixedly connected with stirring blades 32, the top end of the stirring shaft 31 extends out of the tank body 1 and is fixedly connected with a driven gear 33, one end of the output shaft of the mixing motor 34 is fixedly connected with a driving gear 35, and the driving gear 35 is in meshing connection with the driven gear 33; the stirring blades 32 are in the shape of a screw auger.
[0029] The premixing mechanism 4 comprises a connecting pipe 41 and a premixing motor 44, the left side of the upper surface of the tank body 1 is communicated with the connecting pipe 41, the top end of the connecting pipe 41 is communicated with a premixing barrel 42, the left side wall of the top end of the premixing barrel 42 is communicated with a feeding pipe 43, one end of the output shaft of the premixing motor 44 is fixedly connected with a rotating rod 45, the outer side wall of the rotating rod 45 is uniformly fixedly connected with stirring rods 46, and the outer side wall of the connecting pipe 41 is provided with a valve 49.
[0030] Under the above arrangement, the thick oil to be reduced in viscosity is added into the tank body 1 along the oil feeding pipe 2, the emulsifier and water are added into the premixing barrel 42 along the feeding pipe 43, the stirring rods 46 are driven to rotate by the premixing motor 44, the emulsifier and water are stirred to form an emulsion, the difficulty of subsequent fusion of the emulsifier is reduced, the valve 49 is opened to allow the emulsion to enter the tank body 1, the stirring blades 32 are driven to rotate by the mixing motor 34, and the emulsion and the thick oil are mixed, and the thick oil at the bottom can be transported to the top by the conveying force of the stirring blades 32, so that the stratification is reduced, the uniformity of mixing is enhanced, and the emulsification effect is improved.
[0031] In this embodiment, specifically, the bottom of the mixing motor 34 is mounted on the right side of the upper surface of the tank body 1, the bottom of the premixing motor 44 is mounted on the middle of the upper surface of the premixing barrel 42, one end of the output shaft of the premixing motor 44 extends into the inside of the premixing barrel 42, the lower surface of the tank body 1 is communicated with a discharging pipe 36, and the outer side wall of the discharging pipe 36 is provided with a valve 37; the valve 37 is opened, so that the thick oil reduced in viscosity after emulsification can flow out along the discharging pipe 36.
[0032] In this embodiment, specifically, the lower surface of the premixing barrel 42 is uniformly fixedly connected with supporting rods 47, and the bottom of the supporting rods 47 is fixedly connected to the upper surface of the tank body 1; the premixing barrel 42 is conveniently supported.
[0033] In this embodiment, specifically, the top end of the feeding pipe 43 is inserted with a rubber plug 48; the rubber plug 48 can improve the sealing performance of the feeding pipe 43.
[0034] In this embodiment, specifically, a control panel 5 is mounted on the front surface of the tank body 1, and the electrical output ends of the control panel 5 are electrically connected with the electrical input ends of the mixing motor 34 and the premixing motor 44 through wires; the working states of the mixing motor 34 and the premixing motor 44 are conveniently controlled.
[0035] In the embodiment, specifically, the lower surface of the tank body 1 is uniformly welded with the leg 6, and the bottom end of the leg 6 is fixedly connected with the support plate 7; thereby conveniently supporting the tank body 1.
[0036] In the embodiment, specifically, the bottom of the support plate 7 is bonded with the rubber foot 8; thereby conveniently increasing the anti-skid performance of the support plate 7.
[0037] In the embodiment, specifically, the outer side wall top of the oil filling pipe 2 is threadedly connected with the sealing cap 9; thereby conveniently improving the sealing performance of the oil filling pipe 2.
[0038] The working principle of the utility model is: the thick oil to be reduced viscosity is added into the tank body 1 along the oil filling pipe 2, the emulsifier and water are added into the premixing barrel 42 along the feeding pipe 43, the stirring rod 46 is rotated by the premixing motor 44, the emulsifier and water are mixed into emulsion by stirring, the subsequent fusion difficulty of the emulsifier is reduced, the valve two 49 is opened so that the emulsion enters the tank body 1, the stirring blade 32 is rotated by the mixing motor 34, the emulsion and thick oil are mixed, the bottom thick oil can be transported to the top by the conveying force of the stirring blade 32, the stratification is reduced, the uniformity of mixing is enhanced, the emulsification effect is improved, and the thick oil viscosity reduction emulsification work is facilitated.
[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for emulsifying and reducing the viscosity of heavy oil, characterized in that: Including the tank body (1), the upper surface right side of the tank body (1) is communicated with the oil filler pipe (2), the tank body (1) is equipped with mixing mechanism (3), the upper surface left side of the tank body (1) is installed with premixing mechanism (4); The mixing mechanism (3) includes a stirring shaft (31) and a mixing motor (34), the inner side wall of the tank body (1) is rotatably connected with the stirring shaft (31) through a bearing, the outer side wall of the stirring shaft (31) is fixedly connected with stirring blades (32), the top end of the stirring shaft (31) extends outside the tank body (1) and is fixedly connected with a driven gear (33), one end of the output shaft of the mixing motor (34) is fixedly connected with a driving gear (35), and the driving gear (35) is in meshing connection with the driven gear (33). The premixing mechanism (4) includes a connecting pipe (41) and a premixing motor (44), the upper surface left side of the tank body (1) is communicated with the connecting pipe (41), the top end of the connecting pipe (41) is communicated with a premixing barrel (42), the left side wall top end of the premixing barrel (42) is communicated with a feeding pipe (43), one end of the output shaft of the premixing motor (44) is fixedly connected with a rotating rod (45), the outer side wall of the rotating rod (45) is uniformly fixedly connected with stirring rods (46), and the outer side wall of the connecting pipe (41) is provided with valve two (49).
2. The thickened oil viscosity-reducing emulsification device according to claim 1, characterized by: The bottom of the mixing motor (34) is installed on the upper surface right side of the tank body (1), the bottom of the premixing motor (44) is installed on the upper surface middle part of the premixing barrel (42), one end of the output shaft of the premixing motor (44) extends into the premixing barrel (42), the lower surface of the tank body (1) is communicated with a discharging pipe (36), and the outer side wall of the discharging pipe (36) is provided with valve one (37).
3. The thickened oil viscosity-reducing emulsification device according to claim 2, characterized by: The lower surface of the premixing barrel (42) is uniformly fixedly connected with supporting rods (47), and the bottom of the supporting rods (47) is fixedly connected to the upper surface of the tank body (1).
4. The thickened oil viscosity-reducing emulsification device according to claim 3, characterized by: The top end of the feeding pipe (43) is inserted with a rubber plug (48).
5. The thickened oil viscosity-reducing emulsification device according to claim 4, characterized by: The front surface of the tank body (1) is provided with a control panel (5), and the electrical output ends of the control panel (5) are respectively electrically connected with the electrical input ends of the mixing motor (34) and the premixing motor (44) through wires.
6. The thickened oil viscosity-reducing emulsification device according to claim 5, characterized in that: The lower surface of the tank body (1) is uniformly welded with supporting legs (6), and the bottom end of the supporting legs (6) is fixedly connected with a supporting plate (7).
7. The thickened oil viscosity-reducing emulsification device according to claim 6, characterized in that: The bottom of the supporting plate (7) is bonded with a rubber footing (8).
8. The thickened oil viscosity-reducing emulsification device according to claim 7, characterized by: The outer side wall top of the oil filler pipe (2) is threadedly connected with a sealing cap (9).