Automatic punching equipment for aluminum alloy door frame

Abstract

The utility model provides automatic punching equipment for an aluminum alloy door frame, which relates to the technical field of door frame processing equipment and comprises a base, a first conveyor belt and a second conveyor belt are respectively arranged on the surface of the base, a first adjusting component is arranged on the surface of the base, and a second adjusting component is arranged on the surface of the first adjusting component. The punching part of the aluminum alloy door frame is shot in real time through the camera, image information is transmitted to the controller to be analyzed, the hole quality is rapidly judged, if unqualified holes are detected, the ink jet head automatically prints marks beside the unqualified holes in a jet printing mode, the problem holes can be rapidly positioned, the workload of manual inspection is reduced, and the working efficiency is improved. And meanwhile, unqualified products sprayed with marks are separated from qualified products through the sorting assembly, the unqualified products and the qualified products are conveyed along different branches of the second conveying belt correspondingly, mixing of the qualified products and the unqualified products is avoided, the manual sorting cost and the error rate are reduced, the automation degree of a production line and the product quality are improved, and the follow-up treatment cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to door frame processing equipment technical field especially relates to a kind of automatic punching equipment of aluminium alloy door frame. BACKGROUND

[0002] According to the punching equipment for door frame manufacturing disclosed by Chinese patent number CN215941198U, the base upper end surface is fixedly connected with a support frame, and the support frame is connected with a punching assembly; the base upper end surface is provided with a first sliding block, and the first sliding block is slidingly connected with a deformation prevention piece; the deformation prevention piece includes a first deformation prevention block, a second deformation prevention block and a third deformation prevention block, with the second deformation prevention block being lower than the first deformation prevention block, and the upper end surface of the first deformation prevention block being flush with the upper end surface of the third deformation prevention block; the first deformation prevention block is provided with a first protective plate on both sides, the third deformation prevention block is provided with a second protective plate on both sides, and the second deformation prevention block is further provided with a mounting cavity inside, and a length adjusting mechanism is mounted in the mounting cavity; the compression piece includes a plurality of telescopic rods, and the upper end of the telescopic rod is fixedly connected with a compression plate. The utility model is convenient for replacing punching dies of different punching shapes and different punching ranges, and can avoid deformation under pressure when punching the door frame.

[0003] The above documents and prior art have the following technical problems: the existing automatic punching equipment for aluminium alloy door frame usually requires operators to manually check hole quality, which is time-consuming and prone to errors, and lacks automatic sorting mechanism, resulting in mixing of qualified and unqualified products, increasing subsequent processing cost. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides an automatic punching equipment for aluminium alloy door frame.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic punching equipment for aluminium alloy door frame, including base, the surface of base is respectively provided with first conveyor belt and second conveyor belt, the surface of base is provided with first adjusting assembly, the surface of first adjusting assembly is provided with second adjusting assembly, the top surface of first adjusting assembly is respectively provided with controller and ink storage tank, the bottom surface of second adjusting assembly is provided with punching head, the bottom surface of second adjusting assembly is provided with ink jet head, the bottom surface of second adjusting assembly is provided with camera, the surface of base is provided with sorting assembly, the surface of base is provided with connecting frame, the surface of connecting frame is provided with moving assembly.

[0006] Preferably, the first adjusting assembly includes a first sliding rail, a first sliding block and a support frame, the surface of the first sliding rail is provided with a first sliding block, and the surface of the first sliding block is provided with a support frame.

[0007] Preferably, the second adjusting assembly comprises a second sliding rail, a second sliding block, a connecting plate, a hydraulic cylinder and a mounting plate, the surface of the second sliding rail is provided with the second sliding block, the side surface of the second sliding block is provided with the connecting plate, the surface of the connecting plate is provided with the hydraulic cylinder, and the end of the hydraulic cylinder is provided with the mounting plate.

[0008] Preferably, the sorting assembly comprises a servo motor, a rotating shaft and a sorting plate, the output end of the servo motor is provided with the rotating shaft, and the surface of the rotating shaft is provided with the sorting plate.

[0009] Preferably, the moving assembly comprises an electric push rod, a second air cylinder, a moving plate and a guide rail, the end of the electric push rod is provided with the second air cylinder, the end of the second air cylinder is provided with the moving plate, and the bottom of the second air cylinder is provided with the guide rail.

[0010] Preferably, the surface of the base is provided with a workbench, the surface of the workbench is provided with a door frame body, the surface of the base is provided with a first air cylinder, and the end of the first air cylinder is provided with a fixing frame.

[0011] Preferably, the bottom surface of the base is provided with a supporting leg, the shapes of the base and the second conveying belt are both Y-shaped, and the shape and position of the sorting assembly are adapted to the second conveying belt.

[0012] Beneficial effects

[0013] In the utility model, camera, inkjet head and sorting assembly are adopted, the punching position of the aluminum alloy door frame is shot in real time through the camera, the image information is transmitted to the controller for analysis, the hole quality is quickly judged, if the unqualified hole is detected, the inkjet head automatically sprays and prints the mark beside the unqualified hole, the problem hole is positioned quickly, the workload of manual inspection is reduced, the rotating shaft is driven to rotate through the servo motor in the sorting assembly, the sorting plate on the rotating shaft moves according to the instruction of the controller, the unqualified product with the mark is separated from the qualified product, and is transmitted along different branches of the second conveying belt respectively, so that the qualified product and the unqualified product are not mixed, the cost and error rate of manual sorting are reduced, the automation degree of the production line and the product quality are improved, and the subsequent processing cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the shaft side view of the utility model;

[0015] Figure 2 It is the perspective view of the utility model;

[0016] Figure 3 It is the upper view of the utility model;

[0017] Figure 4 It is the structure diagram of the camera of the utility model.

[0018] Legend:

[0019] 1, base; 2, leg; 3, first conveying belt; 4, second conveying belt; 5, workbench; 6, first adjusting assembly; 601, first sliding rail; 602, first sliding block; 603, support frame; 7, second adjusting assembly; 701, second sliding rail; 702, second sliding block; 703, connecting plate; 704, hydraulic cylinder; 705, mounting plate; 8, controller; 9, ink storage tank; 10, door frame body; 11, first air cylinder; 12, fixing frame; 13, sorting assembly; 1301, servo motor; 1302, rotating shaft; 1303, sorting plate; 14, connecting frame; 15, punching head; 16, moving assembly; 1601, electric push rod; 1602, second air cylinder; 1603, moving plate; 1604, guide rail; 17, inkjet head; 18, camera. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0021] The specific embodiments of the utility model are described below in combination with the drawings. Embodiment one:

[0023] Reference Figures 1-4The utility model provides an automatic punching equipment for aluminium alloy door frame, including base 1, the surface of base 1 is equipped with first conveyor belt 3 and second conveyor belt 4 respectively, first conveyor belt 3 is used for transmission aluminium alloy door frame body 10 to workstation 5, is the conveying channel of door frame body 10 to enter processing link, second conveyor belt 4 and base 1 shape are all Y type, is used to receive after processing, the door frame body 10 of sorting, along different branch transmission qualified product and unqualified product respectively, realizes automatic sorting, the bottom surface of base 1 is equipped with support leg 2, and the shape of base 1 and second conveyor belt 4 are all Y type, and base 1 is used as the basic support structure of equipment, provides mounting platform for other components, and its Y type design cooperates second conveyor belt 4 and realizes product sorting, the surface of base 1 is equipped with workstation 5, and the surface of workstation 5 is equipped with door frame body 10, and workstation 5 is used to place the door frame body 10 of waiting processing, provides stable operation plane for the punching processing of door frame body 10, the surface of base 1 is equipped with first cylinder 11, and the end of first cylinder 11 is equipped with fixed frame 12, and first cylinder 11 moves fixed frame 12 by telescopic movement, is used to fix door frame body 10, guarantees the stability of door frame in the processing, the surface of base 1 is equipped with first adjusting assembly 6, and first adjusting assembly 6 includes first sliding rail 601, first sliding block 602 and support frame 603, the surface of first sliding rail 601 is equipped with first sliding block 602, and the surface of first sliding block 602 is equipped with support frame 603, and first sliding rail 601 provides sliding track for first sliding block 602, realizes the position adjustment of support frame 603 in Z axle horizontal direction, to adjust the position adjustment of punching head 15 in Z axle, and second adjusting assembly 7 is installed on the surface of support frame 603 simultaneously.

[0024] The surface of the first adjusting assembly 6 is provided with a second adjusting assembly 7, the second adjusting assembly 7 comprises a second sliding rail 701, a second sliding block 702, a connecting plate 703, a hydraulic cylinder 704 and a mounting plate 705, the surface of the second sliding rail 701 is provided with the second sliding block 702, the side surface of the second sliding block 702 is provided with the connecting plate 703, the surface of the connecting plate 703 is provided with the hydraulic cylinder 704, the end of the hydraulic cylinder 704 is provided with the mounting plate 705, the second sliding rail 701 provides a sliding track for the second sliding block 702, realizes the position adjustment of the connecting plate 703 in the X-axis horizontal direction, transmits the movement of the second sliding block 702 through the connecting plate 703, drives the hydraulic cylinder 704 and other components to move, the hydraulic cylinder 704 drives the mounting plate 705 to move up and down through the telescopic movement, so as to control the punching head 15 to carry out the punching operation, at the same time, drive the inkjet head 17 and the camera 18 to move with the punching operation, facilitate to detect and mark the hole of the punching, the top surface of the first adjusting assembly 6 is respectively provided with a controller 8 and an ink storage tank 9, the controller 8 receives the image information transmitted by the camera 18, analyzes and judges the hole quality of the aluminum alloy door frame, controls the inkjet head 17, the sorting assembly 13 and other components according to the analysis result, realizes the automatic control of the equipment, the ink storage tank 9 is connected with the inkjet head 17 through the connecting pipe and the pressure pump, the ink storage tank 9 provides ink for the inkjet head 17, ensures that the inkjet head 17 can normally spray and print marks, the bottom surface of the second adjusting assembly 7 is provided with the punching head 15, the punching head 15 is driven by the hydraulic cylinder 704 to carry out the punching operation on the aluminum alloy door frame body 10, the bottom surface of the second adjusting assembly 7 is provided with the inkjet head 17, the inkjet head 17 is controlled by the controller 8, when an unqualified hole is detected, a mark is sprayed beside the unqualified hole, facilitating quick positioning of the problem hole, the bottom surface of the second adjusting assembly 7 is provided with the camera 18, the camera 18 shoots the punching position of the aluminum alloy door frame body 10 in real time, transmits the image information to the controller 8, provides data support for hole quality detection.

[0025] The surface of the base 1 is provided with a sorting assembly 13, which comprises a servo motor 1301, a rotating shaft 1302 and a sorting plate 1303. The output end of the servo motor 1301 is provided with the rotating shaft 1302, and the surface of the rotating shaft 1302 is provided with the sorting plate 1303. The shape and position of the sorting assembly 13 are matched with the second conveying belt 4. The servo motor 1301 serves as a power source to drive the rotating shaft 1302 to rotate. The rotating shaft 1302 rotates under the drive of the servo motor 1301, drives the sorting plate 1303 to act, separates the unqualified products sprayed with marks from the qualified products under the drive of the rotating shaft 1302, and pushes them to different branches of the second conveying belt 4, respectively. The two sides of the sorting plate 1303 are provided with sponge soft pads to avoid wearing the door frame body 10 during conveying. The surface of the base 1 is provided with a connecting frame 14, which is used to install a moving assembly 16 and provide support and fixation for the moving assembly 16. The surface of the connecting frame 14 is provided with the moving assembly 16. The moving assembly 16 comprises an electric push rod 1601, a second air cylinder 1602, a moving plate 1603 and a guide rail 1604. The end of the electric push rod 1601 is provided with the second air cylinder 1602. The end of the second air cylinder 1602 is provided with the moving plate 1603. The bottom of the second air cylinder 1602 is provided with the guide rail 1604. The electric push rod 1601 drives the second air cylinder 1602 to move on the guide rail 1604 through the extension and retraction movement, adjusts the position of the moving plate 1603 in the horizontal direction, so that the pushing direction of the moving plate 1603 corresponds to the position of the door frame body 10, and when the door frame body 10 is conveyed on the first conveying belt 3, it will not be blocked by the moving plate 1603. The moving plate 1603 drives the door frame body 10 to move under the drive of the second air cylinder 1602, so that the door frame body 10 can be stably placed on the workbench 5, avoiding unstable position after conveying.

[0026] The punching device operates as follows: first, the first conveying belt 3 conveys the aluminum alloy door frame body 10 to the workbench 5, the electric push rod 1601 and the second air cylinder 1602 in the moving assembly 16 cooperate to make the moving plate 1603 push the door frame body 10, so as to ensure that the door frame body 10 is stably placed on the workbench 5, then the first air cylinder 11 drives the fixed frame 12 to clamp and fix the door frame body 10, subsequently, the first slide rail 601 and the first slide block 602 of the first adjusting assembly 6 cooperate to adjust the position of the supporting frame 603 in the Z-axis direction, and then the position of the second adjusting assembly 7 is adjusted, the second slide rail 701 and the second slide block 702 of the second adjusting assembly 7 cooperate to realize the position adjustment of the connecting plate 703 in the X-axis direction, drive the hydraulic cylinder 704, the mounting plate 705, the punching head 15, the inkjet head 17 and the camera 18 to move to the appropriate position, the hydraulic cylinder 704 drives the mounting plate 705 to make the punching head 15 perform the punching operation on the door frame body 10, in the punching process, the camera 18 shoots the punching position in real time, and transmits the image to the controller 8, if an unqualified hole is detected, the controller 8 controls the inkjet head 17 to spray marks beside the unqualified hole, after the processing is completed, the servo motor 1301 of the sorting assembly 13 drives the rotating shaft 1302 to rotate, and the sorting plate 1303 on the rotating shaft 1302 separates the unqualified product sprayed with marks from the qualified product according to the instruction of the controller 8, and transmits them along different branches of the Y-shaped second conveying belt 4 respectively, so as to realize automatic sorting. Specific embodiment two:

[0028] The aluminum alloy door frame automatic punching device further discloses the following based on the basic structure in the specific embodiment one, an ultrasonic probe is installed on the mounting plate 705 and works cooperatively with the camera 18, the camera 18 mainly detects the appearance quality of the hole, and the ultrasonic probe can detect internal defects around the hole, such as micro-cracks and looseness, the ultrasonic detection device transmits detection data to the controller 8 in real time, the controller 8 combines the image information and the ultrasonic data to more comprehensively and accurately judge the hole quality and reduce the missed detection situation.

[0029] In summary:

[0030] 1. Using a camera 18, an inkjet head 17, and a sorting assembly 13, the camera 18 captures real-time images of the punched areas of the aluminum alloy door frame body 10, transmitting the image information to the controller 8 for analysis. This allows for rapid assessment of the hole quality. If a defective hole is detected, the inkjet head 17 automatically prints a mark next to it, facilitating quick location of the problem hole and reducing the workload of manual inspection. Simultaneously, the servo motor 1301 in the sorting assembly 13 drives the rotating shaft 1302 to rotate. The sorting plate 1303 on the rotating shaft 1302 operates according to the instructions of the controller 8, separating the marked defective products from the qualified products. These products are then transported along different branches of the second conveyor belt 4, preventing the mixing of qualified and defective products. This reduces the cost and error rate of manual sorting, improves the automation level of the production line and product quality, and lowers subsequent processing costs.

[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An automatic punching device for aluminum alloy door frames, comprising a base (1), characterized in that: The base (1) is provided with a first conveyor belt (3) and a second conveyor belt (4) on its surface. The base (1) is provided with a first adjustment component (6). The first adjustment component (6) is provided with a second adjustment component (7) on its surface. The top surface of the first adjustment component (6) is provided with a controller (8) and an ink tank (9). The bottom surface of the second adjustment component (7) is provided with a punch head (15). The bottom surface of the second adjustment component (7) is provided with an inkjet head (17). The bottom surface of the second adjustment component (7) is provided with a camera (18). The base (1) is provided with a sorting component (13). The base (1) is provided with a connecting frame (14). The connecting frame (14) is provided with a moving component (16) on its surface.

2. The automatic punching equipment for aluminum alloy door frames according to claim 1, characterized in that: The first adjustment component (6) includes a first slide rail (601), a first slider (602) and a support frame (603). The surface of the first slide rail (601) is provided with the first slider (602), and the surface of the first slider (602) is provided with the support frame (603).

3. The automatic punching equipment for aluminum alloy door frames according to claim 1, characterized in that: The second adjustment component (7) includes a second slide rail (701), a second slider (702), a connecting plate (703), a hydraulic cylinder (704), and a mounting plate (705). The surface of the second slide rail (701) is provided with the second slider (702), the side of the second slider (702) is provided with the connecting plate (703), the surface of the connecting plate (703) is provided with the hydraulic cylinder (704), and the end of the hydraulic cylinder (704) is provided with the mounting plate (705).

4. The automatic punching equipment for aluminum alloy door frames according to claim 1, characterized in that: The sorting assembly (13) includes a servo motor (1301), a rotating shaft (1302), and a sorting plate (1303). The output end of the servo motor (1301) is provided with a rotating shaft (1302), and the surface of the rotating shaft (1302) is provided with a sorting plate (1303).

5. The automatic punching equipment for aluminum alloy door frames according to claim 1, characterized in that: The moving component (16) includes an electric push rod (1601), a second cylinder (1602), a moving plate (1603), and a guide rail (1604). The electric push rod (1601) has a second cylinder (1602) at its end, the second cylinder (1602) has a moving plate (1603) at its end, and the second cylinder (1602) has a guide rail (1604) at its bottom.

6. The automatic punching equipment for aluminum alloy door frames according to claim 1, characterized in that: The base (1) has a workbench (5) on its surface, a door frame body (10) on its surface, a first cylinder (11) on its surface, and a fixing bracket (12) at the end of the first cylinder (11).

7. The automatic punching equipment for aluminum alloy door frames according to claim 1, characterized in that: The base (1) has legs (2) on its bottom surface. The base (1) and the second conveyor belt (4) are both Y-shaped. The shape and position of the sorting component (13) are adapted to the second conveyor belt (4).

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