Quick welding tool for parallel seal welding

By designing a welding machine with a moving servo Y-axis and a rotating wheel, the problem of low production efficiency in parallel seam welding machines was solved, enabling automated mass production and reducing costs and labor requirements.

CN224026874UActive Publication Date: 2026-03-24SUZHOU LIZHEN MICROWAVE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing parallel seam welding machines use conventional fixed platforms, resulting in low production efficiency, inability to adapt to automated mass production, and increased production and labor costs.

Method used

The welding machine employs a servo Y-axis for movement, a parallel sealing welding orientation turntable, a rotating wheel, and a sealing welding mechanism, combined with a servo motor and belt drive, to achieve flexible adjustment of the welding position and automated mass production.

Benefits of technology

It has improved production efficiency, reduced production and labor costs, enabled automated mass production of diversified products, and reduced the need for downtime to change tooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a parallel seal welding rapid welding tool, which belongs to the technical field of parallel seal welding, and comprises a welding machine moving servo Y shaft, the parallel seal welding direction rotary table is arranged on the outer surface of the welding machine moving servo Y shaft; the rotary wheel disc is fixedly connected to the upper end of the parallel seal welding direction rotary table; the movable parallel sealing and welding machine is arranged on the upper side of the rotating wheel disc; the fixing mechanism is arranged on the parallel seal welding direction rotary table so as to fix the weldment carrier; and the sealing and welding mechanism is arranged on the parallel sealing and welding direction rotary table to seal and weld the weldment, automatic batch production of diversified products is facilitated, the production efficiency is improved, meanwhile, the production cost and the timeliness of batch production are reduced, and the labor cost and frequent operation are reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of parallel sealing welding technology, and specifically relates to a rapid welding tooling for parallel sealing welding. Background Technology

[0002] Parallel sealing machines are automated sealing devices based on resistance welding technology. They are commonly used in the packaging of hermetic integrated circuits, especially in the optoelectronic and integrated circuit fields. They involve using two conical roller electrodes to contact the component to be packaged (such as a crystal or integrated circuit chip) to form a closed loop.

[0003] Currently, most parallel seam welding machines use relatively conventional fixed platforms for operation, which is quite limited and only suitable for R&D, small-batch prototyping, and other production. With the diversification of products and the increase in demand, they are not suitable for automated mass production, which greatly reduces production efficiency. This design improves production costs and the timeliness of mass production while reducing labor costs and frequent operations. Utility Model Content

[0004] The purpose of this utility model is to provide a parallel seam welding rapid welding fixture, which aims to solve the problem that the existing parallel seam welding machine uses a relatively conventional fixed platform for operation, which is relatively simple and can only be used for R&D, small-batch prototyping and other production. With the diversification of products and the increase in demand, it is not suitable for automated mass production, which greatly reduces production efficiency. This design improves the efficiency of production cost and mass production while reducing labor costs and frequent operation.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A parallel sealing welding rapid welding fixture, comprising:

[0007] Welding machine moving servo Y-axis;

[0008] A parallel sealing welding orientation turntable is disposed on the outer surface of the Y-axis of the welding machine's moving servo.

[0009] A rotating wheel, which is fixedly connected to the upper end of a parallel sealing and welding orientation turntable;

[0010] A mobile parallel sealing and welding machine, wherein the mobile parallel sealing and welding machine is mounted on the upper side of a rotating disc;

[0011] A fixing mechanism, wherein the fixing mechanism is disposed on a parallel sealing welding orientation turntable to fix the welding component carrier; and

[0012] A sealing welding mechanism is provided, which is set on a parallel sealing welding orientation turntable to achieve sealing welding of the workpiece.

[0013] As a preferred embodiment of this utility model, the fixing mechanism includes multiple tooling turntable adapter plates, multiple tooling component trays, and multiple SIP microwave components. The multiple tooling turntable adapter plates are all fixedly connected to the upper end of the rotating disk, the multiple tooling component trays are respectively fixedly connected to the upper end of the multiple tooling turntable adapter plates, and the multiple SIP microwave components are respectively disposed on the inner surface of the multiple tooling component trays.

[0014] As a preferred embodiment of this utility model, the sealing welding mechanism includes two sealing welding machine motors, two roller electrodes, and a rotating component. The two sealing welding machine motors are fixedly connected to one side of the movable parallel sealing welding machine, and the two roller electrodes are respectively fixedly connected to the adjacent ends of the two sealing welding machine motors. The rotating component is arranged on one side of the parallel sealing welding orientation turntable to drive the rotating disk to rotate.

[0015] In a preferred embodiment of this utility model, the rotating assembly includes a motor, a bobbin, and a belt. The motor is fixedly connected to one side of the parallel sealing and welding turntable, the bobbin is fixedly connected to the upper end of the motor, and the belt is sleeved on the outer surface of the bobbin and the rotating disc.

[0016] As a preferred embodiment of this utility model, all of the tooling component trays have a hollow structure, and two heat dissipation holes are opened on one side of each of the tooling component trays.

[0017] As a preferred embodiment of this utility model, the two roller electrodes can apply a pressure of 500 to 700 grams, and the tooling assembly tray can load multiple SIP microwave components and encapsulate them sequentially.

[0018] As a preferred embodiment of this utility model, the upper ends of the plurality of tooling turntable transition plates are all fixedly connected with material tray locking blocks, and the outer surfaces of the material trays and material tray locking blocks of the plurality of tooling components are threaded with bolts.

[0019] As a preferred embodiment of this utility model, the upper ends of the multiple tooling component trays are each threaded with multiple pins.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. In this solution, the Y-axis of the welding machine's moving servo drives the parallel sealing welding orientation turntable for position adjustment. The moving parallel sealing welding machine is positioned above the rotating disk, driving the two sealing welding machine motors and roller electrodes below to adjust their positions to adapt to different welding requirements. Then, the two sealing welding machine motors drive the roller electrodes to rotate, and the roller electrodes directly contact the workpiece to complete the welding. After the first tooling component tray has finished working, the control system automatically controls the motor to rotate, thereby driving the I-beam wheel to rotate. The belt drives the rotating disk to rotate, thus switching the tooling component tray on the rotating disk surface that has not been processed for welding to the second tooling component tray for work. This facilitates automated mass production of diverse products, improves production efficiency, reduces production costs and the timeliness of mass production, and reduces labor costs and frequent operations.

[0022] 2. In this solution, multiple tray locking blocks and multiple bolts are used in conjunction to install and fix multiple tooling component trays, thereby preventing the tooling component trays from shifting during welding. Attached Figure Description

[0023] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0024] Figure 1 This is a first-person perspective perspective view of the present invention;

[0025] Figure 2 This is a second-view perspective perspective view of the present invention;

[0026] Figure 3 This is a first perspective sectional view of the present invention;

[0027] Figure 4 This is a second perspective sectional view of the present invention;

[0028] Figure 5 This is an exploded view of the present invention.

[0029] In the diagram: 1. Welding machine moving servo Y-axis; 2. Parallel sealing welding orientation turntable; 3. Rotary wheel; 4. Moving parallel sealing welding machine; 5. Sealing welding machine motor; 6. Roller electrode; 7. Tooling turntable adapter plate; 8. Bolt; 9. Servo motor; 10. I-beam wheel; 11. Belt; 12. Tooling component tray; 13. SIP microwave component; 14. Heat dissipation hole; 15. Pin; 16. Tray locking block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] Please see Figure 1-5 The present invention provides the following technical solution:

[0033] A parallel sealing welding rapid welding fixture, comprising:

[0034] Welding machine moving servo Y-axis 1;

[0035] Parallel sealing welding orientation turntable 2 is set on the outer surface of the welding machine moving servo Y-axis 1;

[0036] Rotating wheel 3 is fixedly connected to the upper end of parallel sealing and welding orientation turntable 2;

[0037] The mobile parallel sealing and welding machine 4 is located on the upper side of the rotating disc 3;

[0038] A fixing mechanism is installed on the parallel welding orientation turntable 2 to fix the welding component carrier; and

[0039] The sealing welding mechanism is set on the parallel sealing welding position turntable 2 to achieve sealing welding of the workpiece.

[0040] In a specific embodiment of this utility model, the welding machine's moving servo Y-axis 1 serves as the basic support structure, providing the welding machine with precise movement capability in the Y-axis direction and ensuring the accuracy of the welding position. The parallel sealing welding orientation turntable 2 is mounted on the outer surface of the welding machine's moving servo Y-axis 1, facilitating position adjustment based on the Y-axis 1 driving the turntable 2. A rotating disk 3 is fixed to the upper end of the parallel sealing welding orientation turntable 2 and can rotate around its own axis, allowing for multi-dimensional position adjustment of the weldment, further improving the flexibility and precision of the welding process. The parallel sealing welder 4 is positioned above the rotating disk 3 and can move freely along the X and Y axes to adapt to different welding requirements. Multiple tooling turntable adapter plates 7 are mounted on the surface of the rotating disk 3, facilitating the installation and support of multiple tooling component trays 12. Simultaneously, multiple SIP microwave components 13 are accommodated and placed according to the multiple tooling component trays 12, facilitating subsequent processing and welding. Two sealing welder motors 5 are fixed to one side of the mobile parallel sealing welder 4. When welding is required, the roller electrodes 6 are driven to complete the welding action. Electrode 6 directly contacts the workpiece to complete the welding, and the welding temperature and pressure can be controlled by adjusting the current intensity to ensure welding quality. Multiple tooling turntable transition plates 7 on the surface of the rotating disk 3 are switched and processed. A I-beam wheel 10 is fixed to the output end of the servo motor 9. When the servo motor 9 is started, it drives the I-beam wheel 10 to rotate. A belt 11 is installed and sleeved on the surface of the I-beam wheel 10 and the rotating disk 3. Thus, when the I-beam wheel 10 rotates, the belt 11 transmits the rotational power, driving the rotating disk 3 to rotate, thereby processing the surface of the rotating disk 3. The tooling component tray 12 that has not been processed and welded is switched. After the first tooling component tray 12 has finished working, the servo motor 9 is automatically controlled to rotate through the control system command, thereby driving the rotating wheel 3 to rotate automatically, so that it switches to the second tooling component tray 12 for working. When the third or fourth tooling component tray 12 is working, the first and second carriers can be replaced. During this period, there is no need to stop the machine to change the tooling, nor is it necessary to have special personnel stationed to wait for product replacement. The equipment does not need to stop working, so it can produce quickly and efficiently.

[0041] Please refer to the details. Figure 2 The fixing mechanism includes multiple tooling turntable adapter plates 7, multiple tooling component trays 12, and multiple SIP microwave components 13. The multiple tooling turntable adapter plates 7 are all fixedly connected to the upper end of the rotating disk 3. The multiple tooling component trays 12 are respectively fixedly connected to the upper end of the multiple tooling turntable adapter plates 7. The multiple SIP microwave components 13 are respectively disposed on the inner surface of the multiple tooling component trays 12.

[0042] In this embodiment, multiple tooling turntable adapter plates 7 are mounted on the surface of the rotating disk 3, which facilitates the installation and support of multiple tooling component trays 12. At the same time, multiple SIP microwave components 13 are accommodated and placed according to the multiple tooling component trays 12, which facilitates subsequent processing and welding work.

[0043] Please refer to the details. Figure 2 The sealing welding mechanism includes two sealing welding machine motors 5, two roller electrodes 6, and a rotating component. The two sealing welding machine motors 5 are fixedly connected to one side of the movable parallel sealing welding machine 4. The two roller electrodes 6 are respectively fixedly connected to the adjacent ends of the two sealing welding machine motors 5. The rotating component is set on one side of the parallel sealing welding orientation turntable 2 to drive the rotating disk 3 to rotate.

[0044] In this embodiment: Two sealing welding machine motors 5 are fixed to one side of the mobile parallel sealing welding machine 4. When the workpiece needs to be processed and welded, the roller electrode 6 is driven to complete the welding action. The roller electrode 6 directly contacts the workpiece to complete the welding. The I-beam wheel 10 is fixed to the output end of the servo motor 9. When the servo motor 9 is started, the I-beam wheel 10 is driven to rotate. The belt 11 is installed on the surface of the I-beam wheel 10 and the rotating disk 3. The belt 11 transmits the rotational power to drive the rotating disk 3 to rotate, thereby switching the tooling component tray 12 on the surface of the rotating disk 3 that has not been processed and welded.

[0045] Please refer to the details. Figure 2 The rotating assembly includes a servo motor 9, a bobbin 10, and a belt 11. The servo motor 9 is fixedly connected to one side of the parallel sealing and welding orientation turntable 2, the bobbin 10 is fixedly connected to the upper end of the servo motor 9, and the belt 11 is sleeved on the outer surface of the bobbin 10 and the rotating disk 3.

[0046] In this embodiment: the I-beam wheel 10 is fixed to the output end of the servo motor 9. When the servo motor 9 is started, the I-beam wheel 10 is driven to rotate. The belt 11 is installed on the surface of the I-beam wheel 10 and the rotating disk 3, so that the rotational power is transmitted by the belt 11 to drive the rotating disk 3 to rotate.

[0047] Please refer to the details. Figure 3 The multiple tooling component trays 12 are all hollow structures, and two heat dissipation holes 14 are opened on one side of each of the multiple tooling component trays 12.

[0048] In this embodiment, the multiple tooling component trays 12 are designed as hollow structures and have multiple heat dissipation holes 14, which helps to improve welding efficiency and quality, dissipate the heat generated during the welding process, and protect electronic components from damage.

[0049] Please refer to the details. Figure 5The two roller electrodes 6 can apply a pressure of 500 to 700 grams, and the tooling assembly tray 12 can load multiple SIP microwave components 13 and encapsulate them in sequence.

[0050] In this embodiment: the roller electrode 6 applies pressure of 500-700 grams to the edge of the cover plate of the SIP microwave component 13. When the working voltage and current are applied, the roller electrode 6 fully welds the edge of the SIP microwave component 13 to be welded. According to the tooling component tray 12, multiple SIP microwave components 13 can be loaded, which facilitates the welding of multiple SIP microwave components 13 one by one.

[0051] Please refer to the details. Figure 2 Multiple tooling turntable adapter plates 7 are fixedly connected to the upper end of each material tray locking block 16, and multiple tooling component material trays 12 and material tray locking blocks 16 are threaded with bolts 8 on their outer surfaces.

[0052] In this embodiment, multiple tray locking blocks 16 are fixed to the upper ends of multiple tooling turntable adapter plates 7 respectively, which facilitates their use with multiple bolts 8, thereby installing and fixing multiple tooling component trays 12 and preventing the tooling component trays 12 from shifting when welding the SIP microwave component 13.

[0053] Please refer to the details. Figure 3 Multiple tooling component trays 12 are threadedly connected to the upper ends of multiple pins 15.

[0054] In this embodiment, the connection strength between the multiple tooling component trays 12 and the tooling turntable adapter plate 7 is further strengthened by setting multiple pins 15, thereby reducing the impact of vibration.

[0055] The working principle and usage process of this utility model are as follows: First, multiple SIP microwave components 13 are placed inside multiple tooling component trays 12. When welding multiple SIP microwave components 13, the position of the parallel sealing welding orientation turntable 2 is adjusted according to the Y-axis 1 of the welding machine movement servo. The moving parallel sealing welding machine 4 is set on the upper side of the rotating wheel 3 and can move freely on the X and Y axes to adapt to different welding requirements. Then, the two sealing welding machine motors 5 are controlled to drive the roller electrode 6 to rotate. At the same time, the roller electrode 6 directly contacts the workpiece to complete the welding. After the first tooling component tray 12 is finished, the servo motor 9 is automatically controlled to rotate through the control system command, thereby driving the I-beam wheel 10 to rotate. The rotational power is transmitted through the belt 11 to drive the rotating wheel 3 to rotate, thereby switching the tooling component tray 12 on the surface of the rotating wheel 3 that has not been processed and welded, so that it can be switched to the second tooling component tray 12 for work.

[0056] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A parallel sealing welding rapid welding fixture, characterized in that, include: Welding machine moving servo Y-axis (1); Parallel sealing welding orientation turntable (2), wherein the parallel sealing welding orientation turntable (2) is disposed on the outer surface of the welding machine moving servo Y-axis (1); Rotating wheel (3), the rotating wheel (3) is fixedly connected to the upper end of the parallel sealing and welding orientation turntable (2); A mobile parallel sealing and welding machine (4) is located on the upper side of a rotating disc (3); A fixing mechanism, wherein the fixing mechanism is disposed on a parallel sealing welding orientation turntable (2) to achieve fixing of the welding component carrier; and A sealing welding mechanism is provided on a parallel sealing welding orientation turntable (2) to perform sealing welding on the workpiece.

2. The parallel sealing welding rapid welding fixture according to claim 1, characterized in that: The fixing mechanism includes multiple tooling turntable adapter plates (7), multiple tooling component trays (12), and multiple SIP microwave components (13). The multiple tooling turntable adapter plates (7) are all fixedly connected to the upper end of the rotating disk (3). The multiple tooling component trays (12) are respectively fixedly connected to the upper end of the multiple tooling turntable adapter plates (7). The multiple SIP microwave components (13) are respectively disposed on the inner surface of the multiple tooling component trays (12).

3. The parallel sealing welding rapid welding fixture according to claim 2, characterized in that: The sealing welding mechanism includes two sealing welding machine motors (5), two roller electrodes (6) and a rotating component. The two sealing welding machine motors (5) are fixedly connected to one side of the movable parallel sealing welding machine (4). The two roller electrodes (6) are respectively fixedly connected to the adjacent ends of the two sealing welding machine motors (5). The rotating component is set on one side of the parallel sealing welding orientation turntable (2) to drive the rotating wheel (3) to rotate.

4. The parallel sealing welding rapid welding fixture according to claim 3, characterized in that: The rotating assembly includes a motor (9), a bobbin (10), and a belt (11). The motor (9) is fixedly connected to one side of the parallel sealing turntable (2). The bobbin (10) is fixedly connected to the upper end of the motor (9). The belt (11) is sleeved on the outer surface of the bobbin (10) and the rotating disc (3).

5. The parallel sealing welding rapid welding fixture according to claim 4, characterized in that: The tooling component trays (12) are all hollow structures, and two heat dissipation holes (14) are opened on one side of each of the tooling component trays (12).

6. The parallel sealing welding rapid welding fixture according to claim 5, characterized in that: The two roller electrodes (6) can apply a pressure of 500 to 700 grams, and the tooling assembly tray (12) can load multiple SIP microwave components (13) and encapsulate them in sequence.

7. The parallel sealing welding rapid welding fixture according to claim 6, characterized in that: The upper ends of the multiple tooling turntable adapter plates (7) are fixedly connected with material tray locking blocks (16), and the outer surfaces of the multiple tooling component material trays (12) and material tray locking blocks (16) are threaded with bolts (8).

8. The parallel sealing welding rapid welding fixture according to claim 7, characterized in that: The upper ends of the multiple tooling component trays (12) are threaded with multiple pins (15).