Positioning and drilling device for double-layer diaphragm of pneumatic diaphragm valve

By combining the intermittent feeding component and the positioning component, the problem of inconvenient feeding in the pneumatic diaphragm valve double-layer diaphragm positioning drilling device is solved, realizing a compact feeding structure and efficient automated operation.

CN224027087UActive Publication Date: 2026-03-24JIANGSU HENGZE FLUID CONTROL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing pneumatic diaphragm valve double-layer diaphragm positioning drilling device is inconvenient to load and occupies a large area, resulting in low work efficiency.

Method used

The system employs an intermittent feeding and positioning assembly, including a feeding tray connected to the spindle and an arc-shaped plate driven by a cylinder. The positioning and drilling of the cylinder are achieved through the cooperation of an infrared transmitter and receiver, thereby improving the level of automation.

Benefits of technology

It achieves a compact feeding structure, improves feeding continuity and automation, reduces the footprint of the equipment, and enhances work efficiency.

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Abstract

The pneumatic diaphragm valve double-layer diaphragm positioning and drilling device comprises a supporting box body and a drilling assembly, a rapid feeding mechanism and an intermittent feeding assembly are arranged above the supporting box body and used for conducting continuous feeding on a pneumatic diaphragm valve double-layer diaphragm, the intermittent feeding assembly comprises a main shaft, and the right side of the top of the main shaft is rotationally connected; a feeding disc is fixedly connected to one end of the upper portion of the main shaft, four containing grooves used for containing the double-layer diaphragms of the pneumatic diaphragm valve are formed in the top of the feeding disc at equal intervals, and a plurality of hollow-out grooves are formed in the bottoms of the inner walls of the containing grooves at equal intervals. According to the positioning and drilling device for the double-layer diaphragm of the pneumatic diaphragm valve, when the double-layer diaphragm of the pneumatic diaphragm valve is positioned and drilled, the double-layer diaphragm of the pneumatic diaphragm valve is fed through the intermittent feeding assembly, the intermittent feeding assembly is compact in structure, small in occupied space and high in feeding continuity, and the practicability of the positioning and drilling device in use is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pneumatic diaphragm valve double-layer diaphragm production technology, specifically a pneumatic diaphragm valve double-layer diaphragm positioning drilling device. Background Technology

[0002] A double-layer diaphragm is used as a sensitive elastic element in the valve core of a diaphragm valve. A diaphragm valve contains a double-layer diaphragm within the valve body and cover, and its closing element is a compression device connected to the diaphragm. The valve seat can be weir-shaped or a straight-through pipe wall. The advantage of a diaphragm valve is that its operating mechanism is isolated from the media passage. As the heart of the valve, the diaphragm's hygienic quality is strictly monitored by health authorities.

[0003] Reference patent publication number "CN107972114A" discloses a positioning drilling device for a double-layer diaphragm production equipment for diaphragm valves, which includes a positioning fixture, a rotating mechanism for driving the positioning fixture to rotate intermittently, and a drilling mechanism disposed next to the rotating mechanism. The rotating mechanism includes a horizontal turntable and a driving component for driving the turntable to rotate intermittently horizontally, and the positioning fixture is disposed on the turntable.

[0004] This patent avoids the situation where the drilling positions of the soft diaphragm and hard diaphragm are inconsistent. When drilling the positioning holes of the double-layer diaphragm of the pneumatic diaphragm valve, feeding is required. Most existing feeding methods involve conveying the material through a conveying mechanism and feeding it into the drilling device through a corresponding robotic arm. This feeding method results in a large overall footprint of the positioning drilling device and reduced work efficiency. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a pneumatic diaphragm valve double-layer diaphragm positioning drilling device, which solves the problem of inconvenient material feeding in existing pneumatic diaphragm valve double-layer diaphragm positioning drilling devices.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A pneumatic diaphragm valve double-layer diaphragm positioning drilling device includes a support box and a drilling assembly. A rapid feeding mechanism is provided above the support box, and the rapid feeding mechanism includes:

[0007] An intermittent feeding assembly is used to continuously feed the double-layer diaphragm of a pneumatic diaphragm valve. The intermittent feeding assembly includes a rotatable connection on the right side of the top of the main shaft, and a feeding tray is fixedly connected to one end of the main shaft. The top of the feeding tray has four placement slots for placing the double-layer diaphragm of the pneumatic diaphragm valve at equal intervals, and the bottom of the inner wall of the placement slot has multiple hollow slots at equal intervals.

[0008] The positioning component is located on the left side of the intermittent feeding component and is used to press and position the double-layer diaphragm of the pneumatic diaphragm valve in the hollow groove.

[0009] Preferably, a driven disc is fixedly connected to one end of the main shaft that extends into the interior of the support housing, and four guide grooves are evenly spaced along the circumference of the surface of the driven disc.

[0010] Preferably, a support plate is fixedly connected to the back of the inner wall of the support box, and a drive motor is fixedly connected to the top of the support plate. A disc is fixedly connected to the output end of the drive motor, and a guide rod for cooperating with the guide groove is fixedly connected to the top of the disc.

[0011] Preferably, the positioning component includes a cylinder, which is fixedly connected to the left side of the top of the support box, and an arc-shaped plate is fixedly connected to the telescopic end of the cylinder, and an infrared emitter is fixedly connected to the right side of the cylinder.

[0012] Preferably, the bottom of the feeding tray is fixedly connected with four infrared receivers at equal intervals for use with the infrared transmitter, and the positions of the four infrared receivers correspond to the positions of the four hollow slots.

[0013] Preferably, a pneumatic diaphragm valve double-layer diaphragm stacking box is fixedly connected to the right side of the support box. The pneumatic diaphragm valve double-layer diaphragm stacking box is located above the feeding tray, and the bottom of the pneumatic diaphragm valve double-layer diaphragm stacking box is flush with the top of the feeding tray. A chip removal plate is fixedly connected to the top of the inner wall of the support box, and the chip removal plate penetrates the support box and extends to the left side of the support box. A through hole is opened at the top of the support box, and the position of the through hole corresponds to that of the chip removal plate.

[0014] Beneficial effects

[0015] This invention provides a pneumatic diaphragm valve double-layer diaphragm positioning drilling device. Compared with the prior art, it has the following advantages:

[0016] 1. The pneumatic diaphragm valve double-layer diaphragm positioning drilling device includes an intermittent feeding assembly, which is rotatably connected to the right side of the top of the main shaft. A feeding plate is fixedly connected to one end of the main shaft. The top of the feeding plate has four slots at equal intervals for placing the pneumatic diaphragm valve double-layer diaphragm. When positioning and drilling the pneumatic diaphragm valve double-layer diaphragm, the intermittent feeding assembly feeds the pneumatic diaphragm valve double-layer diaphragm. The intermittent feeding assembly has a compact structure, small footprint, and high continuity during feeding, which improves the practicality of the device.

[0017] 2. The pneumatic diaphragm valve double-layer diaphragm positioning drilling device includes a positioning component, which is a cylinder. The cylinder is fixedly connected to the left side of the top of the support box. An arc-shaped plate is fixedly connected to the telescopic end of the cylinder, and an infrared transmitter is fixedly connected to the right side of the cylinder. When the feeding tray rotates, the cylinder works through the cooperation of the infrared generator and the infrared receiver to position the pneumatic diaphragm valve double-layer diaphragm in the placement slot, and at the same time, the drilling component starts to work, which improves the automation level of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the appearance of the present utility model;

[0019] Figure 2 This is a partial cross-sectional view of the present invention;

[0020] Figure 3 This is a schematic diagram of the rapid feeding mechanism of this utility model;

[0021] Figure 4 This is an enlarged view of part A of this utility model.

[0022] In the diagram: 1. Support box; 2. Drilling assembly; 3. Intermittent feeding assembly; 31. Main shaft; 32. Feeding tray; 33. Placement slot; 34. Hollowed-out slot; 35. Driven plate; 36. Guide slot; 37. Support plate; 38. Drive motor; 39. Disc; 310. Guide rod; 4. Positioning assembly; 41. Cylinder; 42. Arc plate; 43. Infrared transmitter; 44. Infrared receiver; 5. Pneumatic diaphragm valve double-layer diaphragm stacking box; 6. Chip removal plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 The pneumatic diaphragm valve double-layer diaphragm positioning drilling device provides two technical solutions:

[0025] The first embodiment includes a support box 1 and a drilling assembly 2. A rapid feeding mechanism is provided on the upper part of the support box 1. A pneumatic diaphragm valve double-layer diaphragm stacking box 5 is fixedly connected to the right side of the support box 1. The pneumatic diaphragm valve double-layer diaphragm stacking box 5 is located above the feeding tray 32, and the bottom of the pneumatic diaphragm valve double-layer diaphragm stacking box 5 is flush with the top of the feeding tray 32. A chip removal plate 6 is fixedly connected to the top of the inner wall of the support box 1, and the chip removal plate 6 penetrates the support box 1 and extends to the left side of the support box 1. A through hole is opened on the top of the support box 1, and the position of the through hole corresponds to that of the chip removal plate 6. The rapid feeding mechanism includes:

[0026] Intermittent feeding assembly 3 is used for continuous feeding of the double-layer diaphragm of the pneumatic diaphragm valve. The intermittent feeding assembly 3 includes a main shaft 31, which is rotatably connected to the right side of the top of the support box 1. A feeding plate 32 is fixedly connected to one end of the main shaft 31 above the support box 1. Four placement slots 33 for placing the double-layer diaphragm of the pneumatic diaphragm valve are evenly spaced on the top of the feeding plate 32. Multiple hollow slots 34 are evenly spaced on the bottom of the inner wall of the placement slots 33. A driven plate 35 is fixedly connected to one end of the main shaft 31 that passes through the support box 1 and extends into the interior of the support box 1. Four guide slots 36 are evenly spaced along the circumference on the surface of the driven plate 35. A support plate 37 is fixedly connected to the back of the inner wall of the support box 1. A drive motor 38 is fixedly connected to the top of the support plate 37. A disc 39 is fixedly connected to the output end of the drive motor 38. A guide rod 310 for cooperating with the guide slots 36 is fixedly connected to the top of the disc 39.

[0027] When drilling for positioning of the double-layer diaphragm of the pneumatic diaphragm valve, the intermittent feeding assembly 3 is used to feed the double-layer diaphragm of the pneumatic diaphragm valve. The intermittent feeding assembly 3 has a compact structure, small footprint, and high continuity during feeding, which improves the practicality of the device.

[0028] The second embodiment differs from the first embodiment in that: the positioning component 4 is located on the left side of the intermittent feeding component 3 and is used to press and position the double-layer diaphragm of the pneumatic diaphragm valve in the hollow groove 34. The positioning component 4 includes a cylinder 41, which is fixedly connected to the left side of the top of the support box 1. An arc plate 42 is fixedly connected to the telescopic end of the cylinder 41. An infrared transmitter 43 is fixedly connected to the right side of the cylinder 41. Four infrared receivers 44 that cooperate with the infrared transmitters 43 are fixedly connected at equal intervals at the bottom of the feeding tray 32. The positions of the four infrared receivers 44 correspond to the positions of the four hollow grooves 34.

[0029] When the feeding tray 32 rotates, the cylinder 41 works through the cooperation of the infrared generator 43 and the infrared receiver 44 to position the double-layer diaphragm of the pneumatic diaphragm valve in the placement slot 33, and at the same time, the drilling assembly 2 starts to work, which improves the automation level of the device.

[0030] In use, multiple pneumatic diaphragm valve double-layer diaphragms are stacked in the pneumatic diaphragm valve double-layer diaphragm valve stacking box 5. The bottom pneumatic diaphragm valve double-layer diaphragm valve enters the hollow groove 34. The drive motor 38 is started to make the disc 39 rotate continuously. The rotation of the disc 39 drives the guide rod 310 to rotate. With the cooperation of the guide rod 310 and the guide groove 36, the feeding disc 32 rotates intermittently. When the infrared receivers 44 and 45 are aligned, the infrared receiver 44 receives the infrared laser emitted by 45. Then the cylinder 41 starts to work and presses and positions the pneumatic diaphragm valve double-layer diaphragm valve through the arc plate 42. At the same time, the drilling assembly 2 starts to drill holes in the pneumatic diaphragm valve double-layer diaphragm valve. This process is repeated. The debris generated by drilling enters the chip removal plate 6 through the hollow groove 34 and slides out.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double diaphragm positioning and drilling device for pneumatic diaphragm valve, comprising a supporting box (1) and a drilling assembly (2), characterized in that: The upper part of the support box (1) is provided with a quick feeding mechanism, the quick feeding mechanism comprises: The intermittent feeding assembly (3) is used for continuously feeding the pneumatic diaphragm valve double-layer diaphragm, the intermittent feeding assembly (3) comprises a main shaft (31), the main shaft (31) is rotatably connected to the right side of the top of the support box (1), and one end of the main shaft (31) located above the support box (1) is fixedly connected with a feeding disc (32), four placing grooves (33) for placing the pneumatic diaphragm valve double-layer diaphragm are equidistantly arranged on the top of the feeding disc (32), and a plurality of hollow grooves (34) are equidistantly arranged on the bottom of the inner wall of the placing groove (33); The positioning assembly (4) is arranged on the left side of the intermittent feeding assembly (3) and is used for pressing and positioning the pneumatic diaphragm valve double-layer diaphragm in the hollow groove (34).

2. The device according to claim 1, wherein: The main shaft (31) penetrates through the support box (1) and extends to one end inside the support box (1) and is fixedly connected with a driven disc (35), and the surface of the driven disc (35) is equidistantly provided with four guide grooves (36) in the circumferential direction.

3. The device according to claim 2, wherein: The back of the inner wall of the support box (1) is fixedly connected with a support plate (37), and the top of the support plate (37) is fixedly connected with a driving motor (38), the output end of the driving motor (38) is fixedly connected with a disc (39), and the top of the disc (39) is fixedly connected with a guide rod (310) matched with the guide groove (36).

4. The device as claimed in claim 1, wherein: The positioning assembly (4) comprises a pneumatic cylinder (41), the pneumatic cylinder (41) is fixedly connected to the left side of the top of the support box (1), the telescopic end of the pneumatic cylinder (41) is fixedly connected with an arc-shaped plate (42), and the right side of the pneumatic cylinder (41) is fixedly connected with an infrared emitter (43).

5. The device according to claim 4, wherein: The bottom of the feeding disc (32) is fixedly connected with four infrared receivers (44) matched with the infrared emitter (43), and the positions of the four infrared receivers (44) correspond to the positions of the four hollow grooves (34) respectively.

6. The device as claimed in claim 1, wherein: The right side of the support box (1) is fixedly connected with a pneumatic diaphragm valve double-layer diaphragm stacking box (5), the pneumatic diaphragm valve double-layer diaphragm stacking box (5) is above the feeding disc (32), the bottom of the pneumatic diaphragm valve double-layer diaphragm stacking box (5) is flush with the top of the feeding disc (32), the top of the inner wall of the support box (1) is fixedly connected with a chip removal plate (6), the chip removal plate (6) penetrates through the support box (1) and extends to the left side of the support box (1), a through hole is formed in the top of the support box (1), and the through hole corresponds to the position of the chip removal plate (6).

Citation Information

Patent Citations

  • Positioning and drilling device of production equipment for double-layer diaphragm of diaphragm valve

    CN107972114A