Bridge deck system component production line

By designing a bridge deck component production line, the mechanized and automated production of bridge deck components was realized, solving the problems of low efficiency and high cost in traditional production methods, improving production efficiency and equipment utilization, and ensuring the safe placement of steel cages into the formwork and the reliable flipping of components.

CN224027972UActive Publication Date: 2026-03-24BEIJING GOOD FORTUNE INNOVATIVE INTELLIGENCE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional bridge deck component production methods are difficult to meet the requirements of efficient production and cost control, especially in processes such as mold opening, demolding, mold cleaning, and steel cage insertion, which result in low production efficiency and high costs.

Method used

A bridge deck component production line was designed, including mold opening equipment, component demolding equipment, mold cleaning equipment, release agent spraying equipment, auxiliary mold closing equipment, steel cage insertion equipment, and material placement equipment. The first transfer line realizes the mechanization and automation of each process in a streamlined production line, and is equipped with a curing kiln and transfer device to form a closed-loop production process.

Benefits of technology

It improved the production efficiency of bridge deck components, reduced production costs, achieved efficient mold transfer and equipment utilization, ensured the safe placement of steel cages into the mold and reliable component flipping, and improved the reliability and applicability of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bridge deck system component production line. The bridge deck system component production line comprises mold opening equipment, component demolding equipment, mold cleaning equipment, demolding agent spraying equipment, auxiliary mold closing equipment, reinforcement cage mold entering equipment, material distribution equipment and a first transfer line. And the mold opening equipment is configured to perform mold opening on the bridge deck system component mold. And the component demolding equipment is configured to demold the bridge deck system component. And the mold cleaning equipment is configured to clean the bridge deck system component mold. The auxiliary mold closing equipment is used for auxiliary mold closing of the bridge deck system component mold. And the reinforcement cage in-mold equipment is configured to be capable of transferring the bridge deck system member reinforcement cage to a set position in the mold. The first transfer line sequentially penetrates through the mold opening equipment, the component demolding equipment, the mold cleaning equipment, the demolding agent spraying equipment, the auxiliary mold closing equipment, the reinforcement cage mold entering equipment and the material distribution equipment. According to the bridge deck system component production line, the production efficiency of bridge deck system components can be effectively improved, and the bridge deck system component production line has great popularization value.
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Description

TECHNICAL FIELD

[0001] The utility model relates to prefabricated part production technical field, concretely relates to bridge floor system component production line. BACKGROUND

[0002] With the rapid development of high-speed railway in China, it is developing rapidly towards prefabrication, assembly and integration. The assembly type technology of railway bridge floor system is an important part of bridge assembly technology, and the bridge floor system component is an important prefabricated component of high-speed railway, and the market demand is large. Therefore, it is of great significance to develop a production line that can better meet the production needs of bridge floor system components.

[0003] The bridge floor system component is an integrated prefabricated structure, mainly including a bottom plate, a side wall, a vertical wall and a protective wall, wherein the vertical wall is arranged in the middle region of the upper surface of the bottom plate, and the protective wall and the side wall are arranged on both sides of the upper surface of the bottom plate. It has the characteristics of large structure, heavy weight, complex production process and high production difficulty. The traditional production method not only can not meet the actual needs, but also has high production cost. Therefore, the applicant proposes a bridge floor system component production line. SUMMARY

[0004] The purpose of the present application is at least to provide a production line capable of realizing the production of bridge floor system components, to at least solve the problems of production efficiency and production cost of bridge floor system components. The following scheme is specifically implemented:

[0005] In a first aspect, the bridge floor system component production line disclosed by the present application comprises a mold opening device, a component demolding device, a mold cleaning device, a demolding agent spraying device, an auxiliary mold closing device, a steel cage entering mold device, a material distribution device and a first transfer line. The mold opening device is configured to open the mold of the bridge floor system component. The component demolding device is located adjacent to the mold opening device, and the component demolding device is configured to demold the bridge floor system component. The mold cleaning device is located adjacent to the component demolding device, and the mold cleaning device is configured to clean the mold of the bridge floor system component. The demolding agent spraying device is located adjacent to the mold cleaning device, and the demolding agent spraying device is configured to spray the demolding agent on the mold of the bridge floor system component. The auxiliary mold closing device is located adjacent to the demolding agent spraying device, and the auxiliary mold closing device is used for auxiliary mold closing of the bridge floor system component. The steel cage entering mold device is located adjacent to the auxiliary mold closing device, and the steel cage entering mold device is configured to transfer the bridge floor system steel cage to a specified position in the mold. The material distribution device is located adjacent to the steel cage entering mold device, and the material distribution device is configured to distribute materials in the mold. The first transfer line sequentially passes through the mold opening device, the component demolding device, the mold cleaning device, the demolding agent spraying device, the auxiliary mold closing device, the steel cage entering mold device and the material distribution device, and the first transfer line is configured to transfer the mold of the bridge floor system component.

[0006] The bridge deck system component production line claimed in the present application can meet the process requirements of opening the mold, component demolding, mold cleaning, demolding agent spraying, mold closing, steel cage entering the mold, and material distribution of the bridge deck system component production. The mechanized production process of the bridge deck system component can be realized. The production efficiency of the bridge deck system component can be effectively improved, and has great popularization value. In addition, the first transfer line defined in the present application can transfer the bridge deck system mold at each station once, so as to realize the automation production needs of the bridge deck system component, and further improve the production efficiency of the bridge deck system component.

[0007] In some embodiments of the present application, the bridge deck system component production line further comprises a curing kiln and a first transfer device, the curing kiln is located on one side of the first transfer line; the first transfer device is arranged between the first transfer line and the curing kiln; the first transfer device is configured to transfer the material-distributed mold to the curing kiln and / or transfer the demolded bridge deck system component cured in the curing kiln out of the curing kiln. The present application comprises a curing kiln in the bridge deck system component production line, and under the action of the first transfer device, the material-distributed mold can be transferred to the curing kiln, and the bridge deck system component cured in the curing kiln can be transferred out of the curing kiln to the first transfer line, so as to realize the demolding process of the bridge deck system component. Further, the production process of the bridge deck system component forms a closed loop.

[0008] In some embodiments of the present application, the first transfer line is on the same straight line; the curing kiln comprises a plurality of curing rooms arranged in isolation, and the plurality of curing rooms are arranged side by side along the extension direction parallel to the first transfer line; the curing kiln and the first transfer line have a transfer channel, and the transfer channel is a walking channel of the first transfer device.

[0009] The present application can arrange various devices included in the production line on the same straight line by making the first transfer line on the same straight line, so that the production process of the bridge deck system component is transferred in the linear direction at each station, which can effectively reduce the difficulty of mold transfer in the production process. In addition, the present application makes the curing kiln comprise a plurality of curing rooms arranged in isolation, so that the material-distributed mold can be cured in batches, which can effectively improve the equipment utilization rate of the bridge deck system component production line.

[0010] In some embodiments of the present application, a de-stacking device and a stacking device are further included, the de-stacking device is located on the side close to the mold opening device, and the first transfer line passes through the de-stacking device. The stacking device is located on the side close to the material distribution device, and the first transfer line passes through the stacking device. The present application can stack the material-distributed mold and then transfer it to the curing kiln for curing by providing the stacking device, which can effectively improve the space utilization rate of the curing kiln. In addition, by providing the de-stacking device, the cured product can be de-stacked, and the demolding of the bridge deck system component can be implemented.

[0011] In some embodiments of the present application, a second transfer device is further included, which is arranged between the curing kiln and the first transfer line; the second transfer device is configured to transfer the mold after being filled with the material to the curing kiln and / or transfer the cured bridge system component out of the curing kiln; and the transfer channel is a running channel of the second transfer device.

[0012] The second transfer device can work cooperatively with the first transfer device. For example, the first transfer device is configured to transfer the mold after being filled with the material to the curing kiln, and the second transfer device is configured to transfer the cured bridge system component to the unstacking device. In this way, the transfer of the bridge system component can be better satisfied. In addition, the first transfer device and the second transfer device can improve the reliability of the transfer. For example, when one of the transfer devices fails, the other transfer device can still work.

[0013] In some embodiments of the present application, the component demolding device includes two bearing beams, a component transfer device, a bridge system component turnover device, and an auxiliary demolding unit; the two bearing beams are arranged side by side; the component transfer device is connected across the bearing beams and can run along the extension direction of the bearing beams; the component transfer device is configured to obtain and transfer the bridge system component to a designated position; the bridge system component turnover device is rotatably connected to the bearing beams; the bridge system component turnover device is located directly below the running track of the component transfer device; the bridge system component turnover device has a state of receiving the bridge system component and a state of turning over the bridge system component by a designated angle; and the auxiliary demolding unit includes a jacking demolding device; the first transfer line passes through the position directly below the running track of the component transfer device and is located on one side of the position directly below the bridge system component turnover device; and the jacking demolding device is located directly below the first transfer line; the jacking demolding device is configured to jack up the bridge system component on the mold so as to make the bridge system component separate from the mold.

[0014] The jacking demolding device is arranged directly below the first transfer line. When the bridge system component that has not been demolded is transferred to the designated position by the first transfer line, the jacking demolding device can directly jack up the bridge system component for demolding. In this way, the difficulty of demolding the bridge system component can be effectively reduced.

[0015] In some embodiments of the present application, the bridge system component overturning device comprises a bearing table, a first holding unit, a second holding unit, a first limiting unit and a second limiting unit. The first holding unit and the second holding unit are connected to the bearing table and located on the same side of the bearing table. The first holding unit comprises a first holding member, and the second holding unit comprises a second holding member opposite to the first holding member. At least one of the first holding member and the second holding member is configured to move towards and away from the other one to hold or release the bridge system component. The first limiting unit and the second limiting unit are connected to the bearing table and oppositely arranged. The first limiting unit comprises a first limiting member, and the second limiting unit comprises a second limiting member. The first holding member comprises a first bearing part having a position opposite to the first limiting member to constrain the first side of the bridge system component and a position staggered to release the bridge system component. The second holding member comprises a second bearing part having a position opposite to the second limiting member to constrain the second side of the bridge system component and a position staggered to release the bridge system component.

[0016] In some embodiments of the present application, the bridge system component overturning device comprises a first holding unit, a second holding unit, a first limiting unit and a second limiting unit. The first holding unit and the second holding unit are connected to the bearing table and located on the same side of the bearing table. The first holding unit comprises a first holding member, and the second holding unit comprises a second holding member opposite to the first holding member. At least one of the first holding member and the second holding member is configured to move towards and away from the other one to hold or release the bridge system component. The first limiting unit and the second limiting unit are connected to the bearing table and oppositely arranged. The first limiting unit comprises a first limiting member, and the second limiting unit comprises a second limiting member. The first holding member comprises a first bearing part having a position opposite to the first limiting member to constrain the first side of the bridge system component and a position staggered to release the bridge system component. The second holding member comprises a second bearing part having a position opposite to the second limiting member to constrain the second side of the bridge system component and a position staggered to release the bridge system component.

[0017] In some embodiments of the present application, the first holding unit further comprises a first push-pull assembly installed on the bearing table. The first holding member is connected to the push-pull end of the first push-pull assembly. The first holding member is movably connected to the bearing table. The first push-pull assembly is configured to drive the first holding member to approach or move away from the second holding member. Alternatively, the second holding unit further comprises a second push-pull assembly installed on the bearing table. The second holding member is connected to the push-pull end of the second push-pull assembly. The second holding member is movably connected to the bearing table. The second push-pull assembly is configured to drive the second holding member to approach or move away from the first holding member.

[0018] The first push-pull assembly and / or the second push-pull assembly are arranged, and the bridge deck system component is obtained and released through the control of the first push-pull assembly and / or the second push-pull assembly. Further, the technical support is provided for the automatic implementation of the bridge deck system component turnover. In addition, the first push-pull assembly and / or the second push-pull assembly are arranged, so that the bridge deck system component turnover device can meet the constraint needs of bridge deck system components of different sizes and different models, and has good universal applicability.

[0019] In some embodiments of the present application, the first limiting unit further includes a third push-pull assembly, the third push-pull assembly is installed on the bearing table, and the pushing and pulling end of the third push-pull assembly is connected with the first limiting piece, so that the first limiting piece can be close to or away from the first bearing part; the second limiting unit further includes a fourth push-pull assembly, the fourth push-pull assembly is installed on the bearing table, and the pushing and pulling end of the fourth push-pull assembly is connected with the second limiting piece, so that the second limiting piece can be close to or away from the second bearing part.

[0020] In some embodiments of the present application, the first limiting unit further includes a third push-pull assembly, the third push-pull assembly is installed on the bearing table, and the pushing and pulling end of the third push-pull assembly is connected with the first limiting piece, so that the first limiting piece can be close to or away from the first bearing part; the second limiting unit further includes a fourth push-pull assembly, the fourth push-pull assembly is installed on the bearing table, and the pushing and pulling end of the fourth push-pull assembly is connected with the second limiting piece, so that the second limiting piece can be close to or away from the second bearing part.

[0021] In some embodiments of the present application, the component transfer device includes a bearing frame and a component holding device, the bearing frame is connected across two bearing beams, and the bearing frame is configured to be able to walk along the extension direction of the bearing beam; the component holding device is installed on the bearing frame, and the component holding device is configured to be able to hold and release the bridge deck system component below the component transfer device running track.

[0022] In some embodiments of the present application, the steel cage entering device further comprises a bearing beam, a bearing structure frame, a walking unit, a lifting assembly, a pressing device, a first clamping mechanism and a second clamping mechanism. The bearing structure frame is connected across the two bearing beams, and the bearing structure frame is configured to be able to walk along the extension direction of the bearing beam. The walking unit is arranged on the bearing structure frame, and the walking unit is configured to be able to walk on the bearing structure frame. The first clamping mechanism and the second clamping mechanism are connected to the lower part of the walking unit and are arranged opposite to each other. The first clamping mechanism and the second clamping mechanism have a first state of approaching each other to clamp the bridge system component steel cage and a second state of moving away from each other to release the bridge system component steel cage. The lifting assembly is installed on the lower part of the walking unit, and the lifting assembly is configured to be able to lift the bridge system component steel cage clamped by the first clamping mechanism and the second clamping mechanism. The pressing device is installed on the walking unit, and the pressing device is configured to be able to press the bridge system component steel cage clamped by the first clamping mechanism and the second clamping mechanism from top to bottom.

[0023] The first clamping mechanism and the second clamping mechanism are arranged to grasp the steel cage. The bearing frame and the walking unit are moved to transport the steel cage to the position of the mold. The position of the first clamping mechanism and the second clamping mechanism is controlled to release the steel cage to the set position. The problems of difficulty in entering the mold and low efficiency of the bridge system component steel cage are solved.

[0024] In addition, the lifting assembly is arranged to form a pulling force on the steel cage under the assistance of the lifting assembly. The stress of the steel cage is effectively improved during the transportation of the steel cage. The degree of deformation of the steel cage during the transportation is reduced. In addition, the possibility of falling of the steel cage during hoisting is effectively prevented by arranging multiple lifting assemblies. The transportation process of the steel cage is safer, and the problem of damage caused by falling of the steel cage is avoided.

[0025] In some embodiments of the present application, the walking unit comprises a walking trolley, a mounting seat and a first telescopic cylinder. The walking trolley is arranged on the bearing structure frame, and the walking trolley is configured to be able to walk perpendicular to the extension direction of the bearing beam. The mounting seat is arranged below the walking trolley. The first clamping mechanism and the second clamping mechanism are arranged on opposite sides of the mounting seat. The first telescopic cylinder is vertically installed on the walking trolley, and the first telescopic cylinder is connected to the mounting seat to drive the mounting seat to rise and fall.

[0026] The first telescopic cylinder and the above-mentioned limitation can drive the mounting seat to adjust the position in the vertical direction, and then the positions of the first clamping mechanism and the second clamping mechanism in the vertical direction can be adjusted as required, so as to facilitate the carrying process of the reinforcement cage and make the carrying of the reinforcement cage more flexible. Meanwhile, the synergy with the carrying frame and the walking trolley makes the reinforcement cage into the mold equipment have a larger activity space, so as to better meet the needs of the reinforcement cage into the mold.

[0027] In some embodiments of the present application, the mounting seat is a cuboid, the first clamping mechanism and the second clamping mechanism are respectively installed on both sides of the mounting seat in the width direction, and the first clamping mechanism and the second clamping mechanism are configured to clamp the reinforcement cage in the width direction; a plurality of lifting assemblies are installed at intervals on the lower part of the mounting seat, and the lifting assembly is a hook assembly or a magnetic assembly.

[0028] In some embodiments of the present application, the pressing device includes a second telescopic cylinder and a pressing piece, the second telescopic cylinder is vertically installed on the mounting seat, the push-pull end of the second telescopic cylinder faces downward, the pressing piece is installed on the push-pull end of the second telescopic cylinder, and is configured to be able to abut against the bridge deck member reinforcement cage clamped by the first clamping mechanism and the second clamping mechanism.

[0029] In some embodiments of the present application, the first clamping mechanism and the second clamping mechanism are installed on both sides of the mounting seat in the width direction, and then the first clamping mechanism and the second clamping mechanism can clamp the reinforcement cage from the width direction of the reinforcement cage. It has been verified that this clamping method can better reduce the degree of deformation of the reinforcement cage during the carrying process, and can effectively overcome the problem of damage to the reinforcement at the binding position.

[0030] In addition, the second telescopic cylinder is provided, and the second telescopic cylinder is configured to abut against the hoisted reinforcement cage, so as to effectively prevent the reinforcement cage from occurring elastic fluctuation during hoisting, for example, effectively avoiding the damage of the reinforcement cage, making the hoisting process of the reinforcement cage more safe; and the normal work of the reinforcement cage into the mold equipment can also be avoided during the hoisting process. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 The structure schematic diagram of the bridge deck member production line related to some embodiments of the present application;

[0032] Figure 2 The structure schematic diagram of the composite prefabricated part production line related to some embodiments of the present application;

[0033] Figure 3 The structure schematic diagram of the component demolding equipment from one perspective related to some embodiments of the present application;

[0034] Figure 4 The structure schematic diagram of the component demolding equipment from one perspective related to some embodiments of the present application;Figure 3 Structural diagram of another view of the component stripping device shown;

[0035] Figure 5 Structural diagram of a view of a bridge deck member turnover device involved in some embodiments of the present application;

[0036] Figure 6 Structural diagram of another view of the bridge deck member turnover device shown; Figure 5

[0037] Figure 7 Structural diagram of a third view of the bridge deck member turnover device shown; Figure 5

[0038] Structural diagram of a view of a component transfer device involved in some embodiments of the present application; Figure 8

[0039] Structural diagram of a second view of the component transfer device shown in; Figure 9 Figure 8 Structural diagram of the composition of the jacking stripping device and the transfer unit included in the first transfer line involved in some embodiments of the present application;

[0040] Figure 10 Structural diagram of a steel cage molding device involved in some embodiments of the present application;

[0041] Figure 11 Structural diagram of a view of a partial assembly included in the steel cage molding device involved in some embodiments of the present application;

[0042] Figure 12 Structural diagram of a second view of the partial assembly shown;

[0043] Figure 13 Figure 12 Structural diagram of a third view of the partial assembly shown;

[0044] Figure 14 Structural diagram of a bridge deck member involved in the present application. Figure 12 In the figure:

[0045] Figure 15 1, mold opening device;

[0046] In the figure:

[0047] 1, mold opening device;

[0048] ​​​2, component stripping device; 21, bearing crossbeam; 22, component transfer device; 221, bearing frame; 222, component holding device; 223, traveling wheel set; 224, third holding unit; 2241, third holding member; 2242, first mounting seat; 2243, fifth push-pull assembly; 2244, seventh push-pull assembly; 225, fourth holding unit; 2251, fourth holding member; 2252, second mounting seat; 2253, sixth push-pull assembly; 2254, eighth push-pull assembly;

[0049] 23, bridge system component turnover device; 231, bearing table; 232, first holding unit; 2321, first holding member; 23211, first bearing part; 23212, first bearing connecting part; 2322, first push-pull assembly; 233, second holding unit; 2331, second holding member; 23311, second bearing part; 23312, second bearing connecting part; 2332, second push-pull assembly; 234, first limiting unit; 2341, first limiting member; 23411, first pressing structure; 23412, first stop structure; 2342, third push-pull assembly; 235, second limiting unit; 2351, second limiting member; 23511, second pressing structure; 23512, second stop structure; 2352, fourth push-pull assembly; 236, bearing seat; 237, turnover driving unit;

[0050] 24, auxiliary stripping unit; 241, jacking stripping device; 2411, jacking protrusion;

[0051] 3, mold cleaning device;

[0052] 4, stripping agent spraying device;

[0053] 5, auxiliary mold closing device;

[0054] 6, steel cage into mold device; 61, bearing beam; 62, bearing structure frame; 63, traveling unit; 631, traveling trolley; 632, mounting seat; 633, first telescopic cylinder; 64, first clamping mechanism; 65, second clamping mechanism; 66, lifting assembly; 671, second telescopic cylinder; 672, pressing member;

[0055] 7, material distribution device;

[0056] 8, first transfer line;

[0057] 91, first transfer device; 92, second transfer device; 93, unstacking device; 94, stacking device;

[0058] 10, curing kiln; 101, curing room;

[0059] 100, bridge system component mold;

[0060] 200. Small preform ejection device

[0061] 1000. Bridge deck system member; 1001. Reinforcement cage. DETAILED DESCRIPTION

[0062] Example embodiments of the present application will be described herein below with reference to the accompanying drawings. While example embodiments of the present application are illustrated, it is to be understood that the present application is not limited to the example embodiments described herein, but can be practiced with variation of them and modifications appropriate to the particular circumstances. Rather, the purpose of these embodiments is to enable a person skilled in the art to more fully understand the present application and to convey the full scope of the present application to the skilled artisan.

[0063] It is to be understood that the terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises", "comprising", "includes", "including" and "has" are inclusive and therefore specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order in which they are described, unless specifically identified as an order dependent step. It is also to be understood that additional or alternative steps can be employed.

[0064] Although the terms "first", "second", "third", and the like can be used herein to describe various elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can be used only to distinguish one element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terminology such as "first", "second", and / or the like used herein is not intended to refer to order or sequence. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments.

[0065] For the convenience of description, spatial relative terms can be used in the description to describe the relationship of one element or feature to another element or feature as shown in the drawings, such as "inner", "outer", "inside", "outside", "lower", "below", "upper", "above", and the like. Such spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, an element described as "below" or "under" other elements or features would then be oriented "above" or "over" the other elements or features. Thus, the example term "below" can include both an up and down orientation.

[0066] In the description of the present application, it should be explained that the terms "center", "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0067] In the description of the present application, it should be explained that unless otherwise explicitly specified and limited, the terms "provided with", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0068] In this application, a certain value includes the number itself, for example, two or more includes two.

[0069] The technical scheme of the present application will be described below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0070] According to Figures 1 to 15 The bridge deck system component production line related to the present application is introduced.

[0071] As Figure 1 And Figure 2The shown bridge system component production line comprises a mold opening device 1, a component demolding device 2, a mold cleaning device 3, a demolding agent spraying device 4, an auxiliary mold closing device 5, a steel cage entering mold device 6, a material distribution device 7, and a first transfer line 8. The first transfer line 8 sequentially passes through the mold opening device 1, the component demolding device 2, the mold cleaning device 3, the demolding agent spraying device 4, the auxiliary mold closing device 5, the steel cage entering mold device 6, and the material distribution device 7, and the first transfer line 8 is configured to be capable of transferring the bridge system component mold 100.

[0072] The mold opening device 1 is configured to open the bridge system component mold 100. It should be noted that the mold opening device in the present application is not specifically limited, and it can be any device capable of opening or assisting in opening the bridge system component mold 100. In specific implementation, the mold opening device 1 can open the side mold and / or the end mold of the mold to facilitate the demolding of the bridge system component 1000. Preferably, the mold opening device 1 is an automatic or semi-automatic mold opening device.

[0073] The component demolding device 2 is located adjacent to the mold opening device 1, and the component demolding device 2 is configured to demold the bridge system component. Specifically, Figure 1 or Figure 2 As shown, the component demolding device 2 is located downstream of the mold opening device 1, and the first transfer line 8 extends from the mold opening device 1 to the component demolding device 2 to facilitate the transfer of the mold between the two stations. It should be noted that the component demolding device 2 in the present application is also not specifically limited, and it can be any device capable of demolding the bridge system component 1000 from the mold. In specific implementation, the component demolding device 2 can be selectively configured as a device capable of hoisting the bridge system component 1000, which hoists and transfers the bridge system component 1000 to make the bridge system component 1000 separate from the mold, achieving the purpose of demolding. In specific implementation, the component demolding device 2 is preferably configured as a device capable of demolding and overturning the bridge system component 1000, specifically as shown in Figures 3 to 9 The specific structure is described below.

[0074] The mold cleaning device 3 in the present application is located adjacent to the component demolding device 2, and the mold cleaning device 3 is configured to clean the bridge system component mold 100. It should be noted that the mold cleaning device 3 in the present application is also not specifically limited, and it can be any device capable of cleaning the mold used by the bridge system component. In specific implementation, the mold cleaning device 3 is preferably an automatic device capable of polishing the mold. Specifically, the mold cleaning device 3 can be selectively configured as a polishing robot. In specific work, the mold is polished by the polishing robot. Then, Figure 1 and Figure 2As shown, the mold cleaning device 3 is arranged at a downstream working position of the component demolding device 2, and the demolded mold can be transferred to the working area of the mold cleaning device 3 through the first transfer line 8.

[0075] The demolding agent spraying device 4 in the present application is arranged adjacent to the mold cleaning device 3, and the demolding agent spraying device 4 is configured to spray the demolding agent on the bridge system component mold 100. It should be noted that the demolding agent spraying device 4 in the present application is not specifically limited, and it can be any device capable of spraying the demolding agent on the mold. In specific implementation, the demolding agent spraying device 4 preferably comprises a multi-degree-of-freedom robot. For example, Figure 1 and Figure 2 As shown, the demolding agent spraying device 4 in the present application is arranged at a downstream working position of the mold cleaning device 3, and the cleaned mold can be transferred to the working area of the demolding agent spraying device 4 through the first transfer line 8.

[0076] The auxiliary mold closing device 5 in the present application is arranged adjacent to the demolding agent spraying device 4, and the auxiliary mold closing device 5 is used for auxiliary mold closing of the bridge system component mold 100. It should be noted that the auxiliary mold closing device 5 in the present application is not specifically limited, and it can be any device capable of auxiliary mold closing of the bridge system component mold 100. Specifically, the auxiliary mold closing device 5 can assist in acting on the side mold and the end mold of the mold to assist in achieving mold closing. For example, Figure 1 and Figure 2 As shown, the auxiliary mold closing device 5 is arranged at a downstream working position of the demolding agent spraying device 4, and the mold after demolding agent spraying is transferred to the working area of the auxiliary mold closing device 5 through the first transfer line 8.

[0077] The reinforcement cage feeding device 6 in the present application is arranged adjacent to the auxiliary mold closing device 5, and the reinforcement cage feeding device 6 is configured to be capable of transferring the bridge system component reinforcement cage 1001 to a set position in the mold. The reinforcement cage feeding device 6 in the present application is not specifically limited, and it can be any device capable of transferring the reinforcement cage 1001 to the mold. In specific implementation, the reinforcement cage feeding device 6 can be selectively made to be a device capable of hoisting the reinforcement cage 1001. For example, Figures 11 to 14 As shown, the reinforcement cage feeding device 6, the specific structure can be seen from the description below. For example, Figure 1 and Figure 2 As shown, the reinforcement cage feeding device 6 is arranged at a downstream working position of the auxiliary mold closing device 5, and the mold after mold closing can be transferred to the working area of the reinforcement cage feeding device 6 through the first transfer line 8.

[0078] The distributing device 7 in the present application is located at the side of the reinforcement cage mold entering device 6, and is configured to distribute the mold. It should be noted that the distributing device 7 in the present application is not limited in particular, and can be any device capable of distributing. In specific work, after the reinforcement cage 1001 enters the mold, the mold can be transferred to the working area of the distributing device 7 through the first transfer line 8.

[0079] It should also be noted that the first transfer line 8 in the present application is not limited in particular, and can be any transfer line capable of meeting the mold transfer requirements of the bridge system component 1000 during production. In specific implementation, the first transfer line 8 can be selectively made into an automatic conveying roller.

[0080] The bridge system component production line claimed in the present application can meet the process requirements of mold opening, component demolding, mold cleaning, demolding agent spraying, mold closing, reinforcement cage mold entering, and distribution of the bridge system component production. The mechanized production process of the bridge system component 1000 can be realized. The production efficiency of the bridge system component 1000 can be effectively improved, and has great popularization value. In addition, through the defined first transfer line 8, the bridge system mold can be transferred at each station once, so as to realize the automation production needs of the bridge system component 1000, and further improve the production efficiency of the bridge system component 1000.

[0081] As some preferred embodiments of the present application, the bridge system component production line can selectively further include a curing kiln 10 and a first transfer device 91, and the curing kiln 10 is located at one side of the first transfer line 8. The first transfer device 91 is configured between the first transfer line 8 and the curing kiln 10; and the first transfer device 91 is configured to transfer the distributed mold to the curing kiln 10 and the uncured bridge system component from the curing kiln 10.

[0082] It should be noted that the curing kiln 10 in the present application is a spatial structure capable of curing the bridge system component 1000. In specific implementation, the curing kiln 10 can be a containing space arranged on the ground, or can be a pit kiln. In specific work, the distributed mold can be transferred to the curing kiln 10 through the first transfer device 91, and the cured prefabricated component can also be transferred to the set position (such as the first transfer line 8) through the first transfer device 91.

[0083] It should also be noted that the first transfer device 91 in the present application is also not limited in particular, and can be any device capable of meeting the transfer requirements. Specifically, the first transfer device 91 can be a conveying device, such as a conveying roller, a conveying belt, a conveying chain, a conveying screw, a conveying elevator, a conveying crane, or the like. Figure 1 and Figure 2As shown in the figure, the first transfer device 91 is a trolley that can work between the first transfer line 8 and the curing kiln 10. In specific work, the first transfer device 91 can transfer the mold after being filled to the curing kiln 10, and can also transfer the bridge system component 1000 after being cured to the first transfer line 8.

[0084] When the curing kiln 10 is a pit kiln, the first transfer device 91 can be a hoisting device (such as a bridge crane or a gantry crane) with hoisting function.

[0085] It should be pointed out that in specific implementation, the first transfer device 91 can also be selectively configured to transfer the mold after being filled to the curing kiln 10 or transfer the cured bridge system component out of the curing kiln 10.

[0086] The present application can transfer the mold after being filled to the curing kiln 10 under the action of the first transfer device 91, and can also transfer the bridge system component 1000 after being cured in the curing kiln 10 out of the curing kiln 10 to the first transfer line 8, so as to realize the demolding process of the bridge system component 1000. Further, the production process of the bridge system component 1000 forms a closed loop.

[0087] As some preferred embodiments of the present application, as shown in Figure 1 or Figure 2 The first transfer line 8 is in the same straight line. The curing kiln 10 includes a plurality of curing rooms 101 arranged in isolation, and the plurality of curing rooms 101 are arranged side by side along the extension direction parallel to the first transfer line 8. The curing kiln 10 has a transfer passage with the first transfer line 8, and the transfer passage is the running passage of the first transfer device 91. It should be pointed out that the number of curing rooms 101 included in the curing kiln 10 is not specifically limited, and the number of curing rooms 101 can be set according to actual needs. When the first transfer device 91 is a trolley, guide rails can be laid in the transfer passage and between the transfer passage and the curing room 101 as needed to facilitate the running of the trolley.

[0088] The present application can arrange various devices included in the production line in the same straight line by making the first transfer line 8 in the same straight line, so that the mold can be transferred in a straight line direction at each station in the production process of the bridge system component 1000, which can effectively reduce the difficulty of mold transfer in the production process. In addition, the present application makes the curing kiln 10 include a plurality of curing rooms 101 arranged in isolation, so that the mold after being filled can be cured in batches, which can effectively improve the equipment utilization rate of the bridge system component production line.

[0089] As some preferred embodiments of the present application, as shown in Figure 1 or Figure 2As shown in the figure, the bridge system component production line further comprises a de-stacking device 93 and a stacking device 94. The stacking device 94 is located at the side of the material distribution device 7, and the first transfer line 8 passes through the stacking device 94. The de-stacking device 93 is located at the side of the mold opening device 1, and the first transfer line 8 passes through the de-stacking device 93.

[0090] It should be noted that the stacking device 94 in the present application is not specifically limited, and it can be any device capable of stacking the molds after distribution to better improve the space utilization of the curing kiln 10. Similarly, the de-stacking device 93 in the present application is also not specifically limited, and it can be any device capable of de-stacking the cured bridge system component 1000. Similarly, the de-stacking device 93 in the present application is also not specifically limited, and it can be any device capable of meeting the de-stacking requirements. In specific work, the cured and unmolded bridge system component 1000 is de-stacked by the de-stacking device 93 and placed on the first transfer line 8. By providing the stacking device 94, the molds after distribution can be stacked and then transferred to the curing kiln 10 for curing, thereby effectively improving the space utilization of the curing kiln 10. In addition, by providing the de-stacking device 93, the cured product can be de-stacked, thereby implementing the demolding of the bridge system component 1000.

[0091] As some preferred embodiments of the present application, the bridge system component production line further comprises a second transfer device 92. The second transfer device 92 is arranged between the curing kiln 10 and the first transfer line 8. The second transfer device 92 is configured to transfer the molds after distribution to the curing kiln 10 and transfer the cured and unmolded bridge system component, and the transfer channel is the running channel of the second transfer device 92.

[0092] It should be noted that the second transfer device 92 in the present application is also not specifically limited, and it can be any device capable of transferring the molds after distribution and / or the cured precast between the first transfer line 8 and the curing kiln 10. Specifically, as shown in the figures, the second transfer device 92 is a trolley. Figure 1 and Figure 2 As shown in the figure, the second transfer device 92 is also a trolley.

[0093] The second transfer device 92 can work cooperatively with the first transfer device 91. For example, the first transfer device 91 can be used to transfer the mold after the material is laid to the curing kiln 10, and the second transfer device 92 can be used to transfer the bridge system component 1000 after curing to the unstacking device 93, so as to better meet the transfer of the bridge system component 1000. In addition, the first transfer device 91 and the second transfer device 92 can improve the reliability of the production line. For example, when one of the transfer devices fails, the other transfer device can still work.

[0094] As some preferred embodiments of the present application, the component demolding device 2 comprises a bearing beam 21, a component transfer device 22, a bridge system component turnover device 23, and an auxiliary demolding unit 24. Two bearing beams 21 are arranged side by side. Specifically, as shown in Figure 3 and Figure 4 The component transfer device 22 is connected across the bearing beam 21 and can walk along the extension direction of the bearing beam 21. The component transfer device 22 is configured to obtain and transfer the bridge system component to a designated position. In addition, the bridge system component turnover device 23 is rotatably connected to the bearing beam 21. The bridge system component turnover device 23 is located directly below the running track of the component transfer device 22, and the bridge system component turnover device 23 has a state of receiving the bridge system component 1000 and a state of turning over the bridge system component 1000 after a designated angle.

[0095] It should be pointed out that the "component transfer device" in the present application is not specifically limited, which can be any device capable of obtaining the bridge system component 1000 from a designated position and transferring the obtained bridge system component 1000 to a designated position on the bridge system component turnover device 23. In specific work, the component transfer device 22 can obtain the bridge system component 1000 from the bridge system component mold 100 of the auxiliary demolding unit 24 and place the obtained bridge system component 1000 on the bridge system component turnover device 23.

[0096] It should also be pointed out that the "bridge system component turnover device" in the present application is also not specifically limited, which can be any device capable of carrying and restraining the bridge system component 1000 and turning the restrained bridge system component 1000 to a designated angle. In specific implementation, the bridge system component turnover device 23 has a carrying state of carrying the bridge system component 1000 transferred by the component transfer device 22, and a state of turning over the bridge system component 1000 to a designated angle after turning to a designated angle.

[0097] As a preferred embodiment, as shown in Figure 3 and Figure 4As shown, two bearing crossbeams 21 are arranged in parallel, and each bearing crossbeam 21 is supported by a plurality of support columns and forms a truss structure. A guide rail extending along the length direction of the bearing crossbeam 21 is arranged on the bearing crossbeam 21, and the component transfer device 22 is provided with a walking wheel set 223 matched with the guide rail, and the component transfer device 22 is connected with the guide rail through the walking wheel set 223. Moreover, the component transfer device 22 comprises a walking driving motor which is in driving connection with the walking wheel set 223. In the specific work, the walking driving motor is controlled to drive the component transfer device 22 to move along the track. As an alternative embodiment, a slide rail can also be selectively arranged on the bearing crossbeam 21, and the component transfer device 22 comprises a slide block matched with the slide rail, and the component transfer device 22 is slidably connected with the slide rail through the matched slide block. In the specific implementation, the component transfer device 22 can also selectively comprise a linear driving module. In the specific work, the linear driving module is used to drive the component transfer device 22 to walk.

[0098] It should be further pointed out that the auxiliary demolding unit of the present application is not specifically limited, and it can be any unit capable of assisting in demolding the bridge system component 1000. Specifically, as Figure 10 As shown, the auxiliary demolding unit 24 comprises a jacking demolding device 241. And the first transfer line 8 passes through the side directly below the running track of the component transfer device 22 and directly below the bridge system component turnover device 23. Further as Figure 1 Or Figure 2 As shown, the jacking demolding device 241 is located directly below the first transfer line 8, and the jacking demolding device 241 is configured to jacking the bridge system component on the mold to make the bridge system component 1000 separate from the mold.

[0099] In the specific work, the bridge system component 1000 which has not been demolded is transferred to the position directly above the jacking demolding device 241 through the first transfer line 8, and the jacking demolding device 241 and the component transfer device 22 jointly realize the demolding process of the bridge system component 1000.

[0100] As a preferred embodiment of the foregoing embodiment, the jacking demolding device 241 comprises a mounting base, a jacking platform and a lifting and pulling assembly. The mounting base is located in the area below the first transfer line 8, and the jacking platform is located above the mounting base. The lifting and pulling assembly is installed on the mounting base, and the pulling end of the lifting and pulling assembly is connected with the jacking platform to make the jacking platform rise or fall. A plurality of jacking protrusions 2411 are arranged on the jacking platform, the jacking protrusions 2411 vertically extend, and the jacking protrusions 2411 are configured to promote the bridge system component 1000 to separate from the mold.

[0101] Specifically, as Figure 10As shown in the figure, the jacking platform is provided with two rows of jacking protrusions 2411. Each row of jacking protrusions 2411 is arranged at intervals along the transfer direction of the first transfer line 8. And each jacking protrusion 2411 has a one-to-one corresponding state with the jacking position on the mold of the bridge system component 1000 transferred by the first transfer line 8. Specifically as Figure 10 As shown in the figure, the jacking platform is provided with two rows of jacking protrusions 2411, and each row is provided with four jacking protrusions 2411. The jacking protrusions 2411 are in the form of rods as a whole, and each jacking protrusion 2411 is arranged vertically.

[0102] The jacking and demolding device 241 is arranged, and the pushing and pulling end of the lifting and pushing and pulling assembly is connected with the jacking platform. Under the action of the jacking platform, the jacking protrusions 2411 can be used to jacking the bridge system component 1000 in the mold. Under the joint action of the component transfer device 22, the demolding process of the bridge system component 1000 can be realized. In addition, the jacking and demolding device 241 is arranged directly below the first transfer line 8. When the undemolded bridge system component 1000 is transferred to the designated position by the first transfer line 8, the jacking and demolding device 241 can be used for jacking and demolding directly. The demolding difficulty of the bridge system component 1000 is effectively reduced, which is conducive to realizing the automatic demolding of the bridge system component 1000.

[0103] As some preferred embodiments of the present application, Figure 5 , Figure 7 and Figure 7 As shown in the figure, the bridge system component turnover device 23 comprises a bearing table 231, a first holding and placing unit 232, a second holding and placing unit 233, a first limiting unit 234 and a second limiting unit 235.

[0104] It should be pointed out that the bearing table 231 in the present application is not specifically limited, which can be any structure that can meet the installation and bearing requirements of the first holding and placing unit 232 and the second holding and placing unit 233 during use. In specific implementation, the bearing table 231 can be optionally processed from sheet material and / or profiled material. Specifically as Figure 5 , Figure 6 and Figure 7 As shown in the figure, the main body of the bearing table 231 is an overall rectangular structure frame processed from profiled material and sheet material.

[0105] Specifically as Figure 5 , Figure 6 and Figure 7As shown, the first holding unit 232 and the second holding unit 233 are both connected with the bearing table 231 and located at the same side of the bearing table 231. The first holding unit 232 comprises a first holding member 2321, and the second holding unit 233 comprises a second holding member 2331 opposite to the first holding member 2321. At least one of the first holding member 2321 and the second holding member 2331 is configured to move towards and away from the other one to hold or release the bridge system member 1000.

[0106] It should be noted that the "first holding unit" in the present application is not specifically limited, which can be any structure unit capable of holding the bridge system member 1000 together with the second holding unit 233. Similarly, the "second holding unit 233" in the present application is also not specifically limited, which can be any unit capable of holding the bridge system member 1000 together with the first holding unit 232. In specific implementation, the first holding member 2321 included in the first holding unit 232 should be adapted to the structure of the position of the bridge system member 1000 to be held; and the second holding member 2331 included in the second holding unit 233 should be adapted to the structure of the relevant position of the bridge system member 1000 to be held.

[0107] Similarly, the "first limiting unit" in the present application is also not specifically limited, which can be any structure component capable of cooperating with the first holding unit 232 to constrain the specified position of the bridge system member 1000; similarly, the "second limiting unit" in the present application can be any structure component capable of cooperating with the second holding unit 233 to constrain the specified position of the bridge system member 1000.

[0108] In specific implementation, as shown in Figure 3 and Figure 4 , the two ends of the bearing table 231 are connected with the bearing cross beam 21 through the bearing seat 236. The bridge system member turnover device 23 further comprises a turnover driving unit 237, and the turnover driving unit 237 is in transmission connection with the bearing table 231. The turnover driving unit 237 is configured to drive the bearing table 231 to be in a first position for receiving the bridge system member 1000 or in a second position for turning over the received bridge system member 1000.

[0109] It should be noted that the turnover driving unit in the present application is also not specifically limited, which can be any driving unit capable of promoting the bearing table 231 bearing the bridge system member 1000 to rotate by a set angle. In specific implementation, the turnover driving unit can be selectively a hydraulic motor or a transmission mechanism comprising a gear rack. Specifically as shown in Figure 3 、 Figure 4 、 Figure 5 andFigure 6 As shown in

[0110] In specific implementation, preferably, the first holding piece 2321 is movably connected with the bearing table 231 (specifically, the connection can be achieved through a slide rail and a slide block), and is movable towards and away from the second holding piece 2331; and the second holding piece 2331 is movably connected with the bearing table 231 (the connection is achieved through a slide rail and a slide block), and is movable towards and away from the first holding piece 2321.

[0111] Further as shown in Figure 5 , Figure 6 and Figure 7 , in specific implementation, the first limiting unit 234 and the second limiting unit 235 are both connected with the bearing table 231 and oppositely arranged. Specifically, the first limiting unit 234 comprises a first limiting piece 2341, and the second limiting unit 235 comprises a second limiting piece 2351. The first limiting piece 2341 and the second limiting piece 2351 are both located between the first holding piece 2321 and the second holding piece 2331. The first holding piece 2321 comprises a first bearing part 23211, and the first bearing part 23211 has a position (not shown in the figure) which is directly opposite to the first limiting piece 2341 to constrain the first side of the bridge system component 1000, and a position (as shown in Figure 7 ) which is misaligned to release the bridge system component 1000; and the second holding piece 2331 comprises a second bearing part 23311, and the second bearing part 23311 has a position (not shown in the figure) which is directly opposite to the second limiting piece 2351 to constrain the second side of the bridge system component 1000, and a position (as shown in Figure 7 ) which is misaligned to release the bridge system component 1000. In specific implementation, the first side of the bridge system component 1000 and the second side of the bridge system component 1000 are opposite sides.

[0112] It should be further explained that the first limiting member in the present application is not specifically limited, which can be any structure that can cooperate with the first holding member 2321 to jointly constrain the specified position of the bridge system component 1000. Similarly, the second limiting member in the present application can be any structure that can cooperate with the second holding member 2331 to jointly constrain the specified position of the bridge system component 1000.

[0113] In specific work, the first side of the bridge system component 1000 to be turned over can be constrained by the first holding member 2321 and the first limiting member 2341, and the second side of the bridge system component 1000 to be turned over can be constrained by the second holding member 2331 and the second limiting member 2351, so as to meet the requirements of turning over the bridge system component 1000.

[0114] The bridge system component turning device 23 in the present application comprises a first holding unit 232, a second holding unit 233, a first limiting unit 234, and a second limiting unit 235. The bridge system component can be reliably constrained on the bearing table 231 through the cooperation of the first holding member 2321 included in the first holding unit 232 and the first limiting member 2341 included in the first limiting unit 234, and through the cooperation of the holding member included in the second holding unit 233 and the second limiting member 2351 included in the second limiting unit 235. Further, the turning over of the bearing table 231 can reliably realize the turning over of the bridge system component 1000 with large weight and irregular shape. In addition, the bridge system component turning device 23 defined in the present application can turn over the bridge system component 1000 to the right position through one turning over, which can effectively reduce the probability of damage and improve the turning over efficiency of the bridge system component 1000 and the qualified rate of finished products.

[0115] As some preferred embodiments of the present application, as shown in Figure 5 , Figure 6 and Figure 7 , the first holding unit 232 further comprises a first push-pull assembly 2322, the first push-pull assembly 2322 is installed on the bearing table 231, the first holding member 2321 is connected with the push-pull end of the first push-pull assembly 2322, the first holding member 2321 is movably connected with the bearing table 231, and the first push-pull assembly 2322 is configured to drive the first holding member 2321 to approach or deviate from the second holding member 2331. The second holding unit 233 further comprises a second push-pull assembly 2332, the second push-pull assembly 2332 is installed on the bearing table 231, the second holding member 2331 is connected with the push-pull end of the second push-pull assembly 2332, the second holding member 2331 is movably connected with the bearing table 231, and the second push-pull assembly 2332 is configured to drive the second holding member 2331 to approach or deviate from the first holding member 2321.

[0116] As some preferred embodiments in the present application, the first holding and placing unit 232 selectively comprises a first push-pull assembly 2322, and the second holding and placing unit 233 selectively comprises a second push-pull assembly 2332. Specifically, as shown in Figure 5 、 Figure 6 and Figure 7 the first push-pull assembly 2322 is installed on the bearing table 231, the first holding and taking part 2321 is connected with the push-pull end of the first push-pull assembly 2322, the first holding and taking part 2321 is movably connected with the bearing table 231, and the first push-pull assembly 2322 is configured to drive the first holding and taking part 2321 to move close to or away from the second holding and taking part 2331. The second push-pull assembly 2332 is also installed on the bearing table 231, the second holding and taking part 2331 is connected with the push-pull end of the second push-pull assembly 2332, the second holding and taking part 2331 is movably connected with the bearing table 231, and the second push-pull assembly 2332 is configured to drive the second holding and taking part 2331 to move close to or away from the first holding and taking part 2321.

[0117] By setting the first push-pull assembly 2322 and / or the second push-pull assembly 2332, the bridge deck system component 1000 can be obtained and released through the control of the first push-pull assembly 2322 and / or the second push-pull assembly 2332. Further, the technical support for the automatic implementation of the bridge deck system component 1000 overturning is provided. In addition, by setting the first push-pull assembly 2322 and / or the second push-pull assembly 2332, the bridge deck system component overturning device 23 can meet the constraint needs of bridge deck system components 1000 of different sizes and different models, and has good universal applicability.

[0118] It should be pointed out that the "first push-pull assembly" in the present application is not specifically limited, which can be any assembly capable of driving the first holding and taking part 2321 to move close to or away from the second holding and taking part 2331. In specific implementation, the first push-pull assembly 2322 can be selected as one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a gear and rack linear module, a screw and block linear module, etc.

[0119] It should also be pointed out that the number of the first push-pull assembly 2322 included in the first holding and placing unit 232 is not specifically limited, which can be set to one or two according to actual needs. In specific implementation, as shown in Figure 5 、 Figure 6 and Figure 7As shown, the first push-pull assembly 2322 in the present application is a telescopic cylinder, which is parallel to the width direction of the bearing table 231, and the cylinder body of the telescopic cylinder is fixedly connected with the bearing table 231, and the telescopic end of the telescopic cylinder is connected with the first holding piece 2321. In the specific work, the first push-pull assembly 2322 can be controlled to make the first holding piece 2321 approach or deviate from the second holding piece 2331, so that the bridge deck system component turnover device 23 can realize the function of obtaining or releasing the bridge deck system component 1000. Similarly, the "second push-pull assembly" in the present application is not specifically limited, and can also be any assembly capable of driving the second holding piece 2331 to move towards or away from the first holding piece 2321; the specific setting form can be set according to the setting mode of the first push-pull assembly 2322.

[0120] As some convertible embodiments of the present application, the first holding unit 232 can be selectively provided without the first push-pull assembly 2322, and the first holding piece 2321 included in the first holding unit 232 is fixed at a set position on the bearing table 231. At the same time, the second holding unit 233 includes the second push-pull assembly 2332, and the second push-pull assembly 2332 is installed on the bearing table 231, the second holding piece 2331 is connected with the push-pull end of the second push-pull assembly 2332, and the second holding piece 2331 is movably connected with the bearing table 231, and the second push-pull assembly 2332 is configured to drive the second holding piece 2331 to approach or deviate from the first holding piece 2321.

[0121] As another convertible embodiment, the second holding unit 233 can also be selectively provided without the second push-pull assembly 2332, and the second holding piece 2331 included in the second holding unit 233 is fixed at a set position on the bearing table 231. At the same time, the first holding unit 232 includes the first push-pull assembly 2322, and the first push-pull assembly 2322 is installed on the bearing table 231, the first holding piece 2321 is connected with the push-pull end of the first push-pull assembly 2322, and the first holding piece 2321 is movably connected with the bearing table 231, and the first push-pull assembly 2322 is configured to drive the first holding piece 2321 to approach or deviate from the second holding piece 2331.

[0122] In the specific implementation, the first holding unit 232 preferably includes the first push-pull assembly 2322, and the second holding unit 233 includes the second push-pull assembly 2332, so that the first holding piece 2321 and the second holding piece 2331 can simultaneously move towards or away from each other, so as to shorten the constraint and release time of the bridge deck system component 1000, and thus improve the turnover efficiency of the bridge deck system component 1000.

[0123] As some preferred embodiments of the present application, the first holding unit 232 further comprises a first sliding rail and a first sliding block adaptedly connected with the first sliding rail, and the second holding unit 233 further comprises a second sliding rail and a second sliding block adaptedly connected with the second sliding rail. The first sliding rail extends along the pushing and pulling direction of the first pushing and pulling assembly 2322, one of the first sliding rail and the first sliding block is connected with the first holding member 2321, and the other of the first sliding rail and the first sliding block is connected with the bearing table 231. The second sliding rail extends along the pushing and pulling direction of the second pushing and pulling assembly 2332, one of the second sliding rail and the second sliding block is connected with the second holding member 2331, and the other of the second sliding rail and the second sliding block is connected with the bearing table 231.

[0124] In the specific implementation, as shown in Figure 5 and Figure 6 , a plurality of first sliding rails are installed in parallel and at intervals on the installation surface of the bearing table 231, and the first bearing connection part 23212 of the first holding member 2321 is slidably connected with the plurality of first sliding rails through the first sliding block respectively. Similarly, a plurality of second sliding rails are installed in parallel and at intervals on the installation surface of the bearing table 231, and the second bearing connection part 23312 of the second holding member 2331 is slidably connected with the plurality of second sliding rails through the second sliding block respectively.

[0125] It should be noted that the number of the first sliding rails included in the first holding unit 232 and the number of the second sliding rails included in the second holding unit 233 are not specifically limited, and can be selectively set according to actual needs. For example, as shown in Figure 5 and Figure 6 , the number of the first sliding rails included in the first holding unit 232 and the number of the second sliding rails included in the second holding unit 233 are both 5.

[0126] As some preferred embodiments of the present application, the first holding member 2321 comprises a first bearing connection part 23212, a first force arm and a first bearing part 23211. The first bearing connection part 23212 is connected with the bearing table 231 through the slidingly adapted first sliding rail and the first sliding block. The first force arm is connected with the first bearing connection part 23212 and extends in the height direction opposite to the bearing table 231 by a set length, and the first bearing part 23211 is connected with the extension end of the first force arm and extends in the direction towards the second holding member 2331 by a set length.

[0127] As some preferred embodiments of the present application, the first limiting unit 234 can also selectively comprise a third push-pull assembly 2342; the third push-pull assembly 2342 is installed on the bearing table 231, and the push-pull end of the third push-pull assembly 2342 is connected with the first limiting piece 2341, so that the first limiting piece 2341 can be close to or away from the first bearing part 23211 of the first holding piece 2321. And the second limiting unit 235 also comprises a fourth push-pull assembly 2352, the fourth push-pull assembly 2352 is installed on the bearing table 231, and the push-pull end of the fourth push-pull assembly 2352 is connected with the second limiting piece 2351, so that the second limiting piece 2351 can be close to or away from the second bearing part 23311 of the second holding piece 2331.

[0128] It should be pointed out that the third push-pull assembly 2342 in the present application is not specifically limited, which can be any assembly capable of driving the first limiting piece 2341 to be close to or away from the first bearing part 23211 of the first holding piece 2321. In specific implementation, the third push-pull assembly 2342 can be one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a screw sliding block type linear module, a gear and rack type linear module, etc. As shown in Figure 5 、 Figure 6 and Figure 7 , the third push-pull assembly 2342 is a telescopic cylinder. In order to enable the third push-pull assembly 2342 to move along the set path, the first limiting piece 2341 is further slidably connected with the first bearing connecting part 23212 through a plurality of first guide rods, and the extension direction of the first guide rod is parallel to the push-pull direction of the third push-pull assembly 2342.

[0129] It should also be pointed out that the fourth push-pull assembly in the present application is not specifically limited, which can be any assembly capable of driving the second limiting piece 2351 to be close to or away from the second bearing part 23311 of the second holding piece 2331. In specific implementation, the fourth push-pull assembly 2352 can also be one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a screw sliding block type linear module, a gear and rack type linear module, etc. As shown in Figure 6 and Figure 7 , the fourth push-pull assembly 2352 is also a telescopic cylinder. In order to enable the fourth push-pull assembly 2352 to move along the set path, the second limiting piece 2351 is further slidably connected with the second bearing connecting part 23312 through a plurality of second guide rods, and the extension direction of the second guide rod is parallel to the push-pull direction of the fourth push-pull assembly 2352.

[0130] The first limiting unit 234 comprises the third push-pull assembly 2342, and the second limiting unit 235 comprises the fourth push-pull assembly 2352. Then, the positions of the first limiting piece 2341 and the second limiting piece 2351 can be adjusted according to the needs under the actions of the third push-pull assembly 2342 and the fourth push-pull assembly 2352 to adapt to the constraint needs of the bridge deck system, so as to meet the constraint needs of bridge deck system components 1000 of different models and different sizes, improve the universal applicability of the bridge deck system component turnover device 23, and meet the turnover needs of bridge deck system components 1000 of different models and different sizes.

[0131] In a specific implementation, the first limiting piece 2341 comprises a first pressing structure 23411, the first pressing structure 23411 is connected with the push-pull end of the third push-pull assembly 2342, and the first pressing structure 23411 comprises a first pressing surface matched with the first surface of the bridge deck system component 1000. The first bearing part 23211 of the first holding piece 2321 has a position opposite to the first pressing surface. In a specific work, the position of the first pressing structure 23411 can be adjusted to constrain one side of the bridge deck system component 1000 by the first pressing structure 23411 and the first holding piece 2321.

[0132] And the second limiting piece 2351 comprises a second pressing structure 23511, the second pressing structure 23511 is connected with the push-pull end of the fourth push-pull assembly 2352, and the second pressing structure 23511 comprises a second pressing surface matched with the second surface of the bridge deck system component 1000. The second bearing part 23311 of the second holding piece 2331 has a position opposite to the second pressing surface. In a specific work, the position of the second pressing structure 23511 can be adjusted to constrain the second side of the bridge deck system component 1000 by the second pressing structure 23511 and the second holding piece 2331.

[0133] The first pressing structure 23411 cooperates with the first bearing part 23211 of the first holding piece 2321, and the second pressing structure 23511 cooperates with the second bearing part 23311 of the second holding piece 2331, so that the bridge deck system component 1000 is reliably constrained by two positions to better meet the turnover needs of the bridge deck system component 1000.

[0134] As some preferred embodiments of the present application, the first limiting piece 2341 further comprises a first stop structure 23412 for supporting the first side wall of the bridge deck system component 1000, the first stop structure 23412 is connected with the side of the first pressing structure 23411 adjacent to the first holding piece 2321, the first stop structure 23412 extends in a direction away from the bearing table 231, the first stop structure 23412 has a first stop surface facing the second holding piece 2331. Specifically,Figure 5 、 Figure 6 and Figure 7 As shown in FIGS. 13 and 14, the first limiting member 2341 has an overall L-shaped cross section. During the overturning process, the first pressing structure 23411 and the first bearing portion 23211 of the first holding member 2321 are used to clamp one side of the bridge system member 1000, and the first stop structure 23412 is used to stop the side wall of the bridge system member 1000, so as to better constrain the bridge system member 1000 during the overturning process.

[0135] In specific implementation, the second limiting member 2351 can further include a second stop structure 23512 for supporting the second side wall of the bridge system member 1000. The second stop structure 23512 is connected to the side of the second pressing structure 23511 adjacent to the second holding member 2331, and extends in a direction away from the bearing table 231. The second stop structure 23512 has a second stop surface facing the first holding member 2321. Specifically, as shown in FIGS. 15 and 16, the second limiting member 2351 also has an overall L-shaped cross section. During the overturning process, the second pressing structure 23511 and the second bearing portion 23311 of the second holding member 2331 are used to clamp the second side of the bridge system, and the second stop structure 23512 is used to stop the second side wall of the bridge system member 1000, so as to better constrain the bridge system member 1000 during the overturning process. Figure 6 and Figure 7 In specific implementation, the second limiting member 2351 can further include a second stop structure 23512 for supporting the second side wall of the bridge system member 1000. The second stop structure 23512 is connected to the side of the second pressing structure 23511 adjacent to the second holding member 2331, and extends in a direction away from the bearing table 231. The second stop structure 23512 has a second stop surface facing the first holding member 2321. Specifically, as shown in FIGS. 15 and 16, the second limiting member 2351 also has an overall L-shaped cross section. During the overturning process, the second pressing structure 23511 and the second bearing portion 23311 of the second holding member 2331 are used to clamp the second side of the bridge system, and the second stop structure 23512 is used to stop the second side wall of the bridge system member 1000, so as to better constrain the bridge system member 1000 during the overturning process.

[0136] It should be noted that, in specific implementation, one of the first stop structure 23412 and the second stop structure 23512 can be selectively provided according to the overturning direction. The first stop structure 23412 and / or the second stop structure 23512 in the present application can constrain at least one side wall of the bridge system member 1000. During the overturning process of the bridge system member 1000, the bridge system member 1000 can be supported by the first stop structure 23412 and / or the second stop structure 23512, so as to prevent the bridge system member 1000 from being greatly displaced during the overturning process, thereby providing guarantee for reliable overturning of the bridge system member 1000, reducing the probability of damage of the bridge system member 1000 during the overturning process, and preventing the bridge system member 1000 from falling off during the overturning process.

[0137] As some preferred embodiments of the present application, the component transfer device 22 further includes a bearing frame 221 and a component holding device 222. The bearing frame 221 is connected across the two bearing beams 21, and is configured to be able to walk along the extension direction of the bearing beams 21. The component holding device 222 is installed on the bearing frame 221, and is configured to be able to hold and release the bridge system member 1000 below the operation track of the component transfer device 22.

[0138] It should be noted that the component holding device in the present application is not specifically limited, and it can be any device capable of holding and transporting the bridge system component 1000. Specifically, as shown in Figure 8 and Figure 9 , the component holding device 222 comprises a third holding unit 224 and a fourth holding unit 225, and the third holding unit 224 and the fourth holding unit 225 are installed on the carrier frame 221 and oppositely arranged. And the third holding unit 224 comprises a third holding member 2241, and the fourth holding unit 225 comprises a fourth holding member 2251, and the third holding member 2241 and the fourth holding member 2251 are both located below the carrier frame 221 and oppositely arranged. At least one of the third holding member 2241 and the fourth holding member 2251 can move towards and away from the other one to hold or release the bridge system component 1000.

[0139] As a preferred embodiment of some of the foregoing embodiments, as shown in Figure 8 and Figure 9 , the third holding unit 224 further comprises a first mounting seat 2242 and a fifth push-pull assembly 2243, and the first mounting seat 2242 is connected with the carrier frame 221. And the first mounting seat 2242 is configured to be able to approach and away from the fourth holding unit 225. The third holding member 2241 is connected with the first mounting seat 2242 and located below the first mounting seat 2242. Wherein the fifth push-pull assembly 2243 is horizontally installed on the carrier frame 221, and the push-pull end of the fifth push-pull assembly 2243 is towards the first mounting seat 2242 and connected with the first mounting seat 2242, so that the third holding member 2241 can move towards or away from the fourth holding member 2251.

[0140] In addition, the fourth holding unit 225 further comprises a second mounting seat 2252 and a sixth push-pull assembly 2253, and the second mounting seat 2252 is connected with the carrier frame 221. And the second mounting seat 2252 is configured to be able to approach and away from the third holding unit 224. The fourth holding member 2251 is connected with the second mounting seat 2252. The fourth holding member 2251 is located below the second mounting seat 2252 and opposite to the third holding member 2241. Wherein the sixth push-pull assembly 2253 is horizontally installed on the carrier frame 221, and the push-pull end of the sixth push-pull assembly 2253 is towards the second mounting seat 2252 and connected with the second mounting seat 2252, so that the fourth holding member 2251 can move towards or away from the third holding member 2241.

[0141] In specific implementation, the distance between the third holding member 2241 and the fourth holding member 2251 is adjusted by controlling the fifth push-pull assembly 2243 and the sixth push-pull assembly 2253, thereby achieving the function of holding and releasing the bridge system component 1000.

[0142] As the transformable embodiment, one of the third holding member 2241 and the fourth holding member 2251 is selectively fixedly connected with the carrier 221, and the other one can be close to and away from the fixed holding member; this arrangement can also realize the holding and releasing functions of the bridge system component 1000.

[0143] It should be noted that the fifth push-pull assembly 2243 in the present application is not specifically limited, which can be any assembly capable of driving the third holding member 2241 to be close to or away from the fourth holding member 2251. In specific implementation, the third holding member 2241 can be selectively one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a lead screw and block linear driving assembly, and a gear and rack linear driving assembly. Similarly, the sixth push-pull assembly 2253 in the present application is also not specifically limited, which can be any assembly capable of driving the fourth holding member 2251 to be close to or away from the third holding member 2241. In specific implementation, the fourth holding member 2251 can be selectively one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a lead screw and block linear driving assembly, and a gear and rack linear driving assembly.

[0144] It should also be noted that the structures of the third holding member 2241 and the fourth holding member 2251 in the present application are not specifically limited, which can be any structure capable of cooperating with each other to obtain and release the bridge system component 1000 from a set position. Specifically, as shown in Figure 8 and Figure 9 The third holding member 2241 and the fourth holding member 2251 are both in the structure of a whole C type, and the openings of the third holding member 2241 and the fourth holding member 2251 are opposite.

[0145] As some preferred embodiments of the present application, two third sliding rails parallel to each other and perpendicular to the extension direction of the carrying beam 21 are further arranged on the carrier 221, a third sliding block adapted to the third sliding rails is arranged on the first mounting seat 2242, and the first mounting seat 2242 is slidably connected with the third sliding rails through the third sliding block. In specific work, the first mounting seat 2242 can move along the extension direction of the third sliding rails under the driving of the fifth push-pull assembly 2243. Moreover, two fourth sliding rails parallel to each other and perpendicular to the extension direction of the carrying beam 21 are arranged on the carrier 221, a fourth sliding block adapted to the fourth sliding rails is arranged on the second mounting seat 2252, and the second mounting seat 2252 is slidably connected with the fourth sliding rails through the fourth sliding block. In specific work, the second mounting seat 2252 can move along the extension direction of the fourth sliding rails under the driving of the sixth push-pull assembly 2253.

[0146] It should be noted that the connection between the first mounting seat 2242 and the carrier 221 can also be connected by other connection modes that can move the first mounting seat 2242 along the set path. For example, the first mounting seat 2242 is also connected with the carrier 221 through the cooperation of the slide rail and the slide groove. Similarly, the connection between the second mounting seat 2252 and the carrier 221 can also be connected by referring to the connection mode between the first mounting seat 2242 and the carrier 221.

[0147] As some preferred embodiments of the present application, the third holding unit 224 also includes a seventh push-pull assembly 2244, and the fourth holding unit 225 also includes an eighth push-pull assembly 2254. As shown in Figure 8 and Figure 9 The seventh push-pull assembly 2244 is vertically fixed on the first mounting seat 2242, and the push-pull end of the seventh push-pull assembly 2244 faces downward, and the third holding piece 2241 is installed on the push-pull end of the seventh push-pull assembly 2244. The eighth push-pull assembly 2254 is vertically fixed on the second mounting seat 2252, and the push-pull end of the eighth push-pull assembly 2254 faces downward, and the fourth holding piece 2251 is installed on the push-pull end of the eighth push-pull assembly 2254.

[0148] By setting the seventh push-pull assembly 2244 and the eighth push-pull assembly 2254, the positions of the third holding piece 2241 and the fourth holding piece 2251 in the vertical direction can be adjusted, so as to better meet the holding and transfer requirements of the bridge system component 1000. In specific work, the position can be adjusted according to the size, model and position of the bridge system component 1000.

[0149] It should be further pointed out that the seventh push-pull assembly 2244 in the present application is not specifically limited, which can be any assembly that can adjust the height position of the third holding piece 2241 in the vertical direction. In specific implementation, the third holding piece 2241 can be selectively one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a lead screw and block linear drive assembly, and a gear and rack linear drive assembly. Similarly, the eighth push-pull assembly 2254 in the present application is not specifically limited, which can also be any assembly that can adjust the height position of the fourth holding piece 2251 in the vertical direction. In specific implementation, the fourth holding piece 2251 can be selectively one of a pneumatic telescopic cylinder, a hydraulic telescopic cylinder, a lead screw and block linear drive assembly, and a gear and rack linear drive assembly.

[0150] As some preferred embodiments of the present application, the third holding unit 224 also includes a seventh push-pull assembly 2244, and the fourth holding unit 225 also includes an eighth push-pull assembly 2254. As shown in Figures 11 to 14As shown, the steel cage entering mold equipment 6 comprises a bearing beam 61, a bearing structure frame 62, a walking unit 63, a pulling assembly 66, a pressing device, a first clamping mechanism 64 and a second clamping mechanism 65. The bearing structure frame 62 is connected across the two bearing beams 61, and the bearing structure frame 62 is configured to be able to walk along the extension direction of the bearing beam 61. The walking unit 63 is arranged on the bearing structure frame 62, and the walking unit 63 is configured to be able to walk on the bearing structure frame 62.

[0151] The pulling assembly 66 is installed on the lower part of the walking unit 63, and the pulling assembly 66 is configured to be able to pull the bridge system component steel cage 1001 clamped by the first clamping mechanism 64 and the second clamping mechanism 65. The pressing device is installed on the walking unit 63, and the pressing device is configured to be able to press the bridge system component steel cage 1001 clamped by the first clamping mechanism 64 and the second clamping mechanism 65 from top to bottom.

[0152] The first clamping mechanism 64 and the second clamping mechanism 65 are connected to the lower part of the walking unit 63 and arranged oppositely. In specific work, the first clamping mechanism 64 and the second clamping mechanism 65 have a first state of approaching to clamp the bridge system component steel cage 1001 and a second state of moving away from each other to release the bridge system component steel cage 1001.

[0153] It needs to be explained that the bridge system component steel cage in the present application is the steel cage or steel framework of the bridge system component. It also needs to be pointed out that the bearing beam 61 of the present application is not specifically limited, which can be any beam body that can meet the bearing requirements of the steel cage entering mold equipment 6. In specific implementation, the bearing beam 61 can be selectively made as a structural beam crossing over the support column. Specifically as Figure 11 As shown, the bearing beam 61 is a beam body crossing over the support column, and the two bearing beams 61 are arranged horizontally and parallel to each other.

[0154] It also needs to be pointed out that the pulling assembly 66 in the present application is also not specifically limited, which can be any assembly that can play a pulling role on the bridge system component steel cage 1001 clamped by the first clamping mechanism 64 and the second clamping mechanism 65. In specific implementation, the pulling assembly 66 can be selectively made as a hook assembly, which in specific work can hook the hoisted bridge system component steel cage 1001 to prevent the bridge system component steel cage 1001 from falling, and can also reduce the clamping force of the first clamping mechanism 64 and the second clamping mechanism 65 to a certain extent to prevent the steel cage 1001 from plastic deformation. As an alternative embodiment, the pulling assembly 66 can also be made as a magnetic attraction assembly, and further preferably made as an electromagnetic suction cup, which under the action of the electromagnetic suction cup can also play a pulling role on the bridge system component steel cage 1001.

[0155] The present application sets the lifting assembly 66, and the lifting assembly 66 can form the tension of the bridge system component reinforcement cage 1001 under the action of the lifting assembly 66. In the transportation process of the bridge system component reinforcement cage 1001, the stress of the bridge system component reinforcement cage 1001 can be effectively improved, and the degree of deformation of the bridge system component reinforcement cage 1001 in the transportation process can be better reduced. Moreover, the possibility of falling of the reinforcement cage 1001 in the lifting process can be effectively prevented by setting multiple lifting assemblies 66, so that the transportation process of the reinforcement cage 1001 is safer, and the problem of damage caused by falling of the reinforcement cage 1001 can be avoided.

[0156] The first clamping mechanism 64 and the second clamping mechanism 65 are set in the present application, the reinforcement cage 1001 can be gripped, and the reinforcement cage 1001 can be transported to the position of the mold by moving the carrier 221 and the walking unit 63. The reinforcement cage 1001 can be released to the set position by controlling the position of the first clamping mechanism 64 and the second clamping mechanism 65, so that the problems of large difficulty and low efficiency of the existing bridge system component reinforcement cage 1001 into the mold can be solved.

[0157] In addition, the lifting assembly 66 is set in the present application, and the lifting assembly 66 can form the tension of the reinforcement cage 1001 under the action of the lifting assembly 66. In the transportation process of the reinforcement cage 1001, the stress of the reinforcement cage 1001 can be effectively improved, and the degree of deformation of the reinforcement cage 1001 in the transportation process can be better reduced. Moreover, the possibility of falling of the reinforcement cage 1001 in the lifting process can be effectively prevented by setting multiple lifting assemblies 66, so that the transportation process of the reinforcement cage 1001 is safer, and the problem of damage caused by falling of the reinforcement cage 1001 can be avoided.

[0158] As some preferred embodiments of the present application, as shown in Figure 12 , Figure 13 and Figure 14 , the walking unit 63 comprises a walking trolley 631, a mounting seat 632 and a first telescopic cylinder 633. The walking trolley 631 is arranged on the carrier 221, and the walking trolley 631 is configured to be able to walk along the direction perpendicular to the extension direction of the carrier beam 61. The mounting seat 632 is arranged below the walking trolley 631. The first clamping mechanism 64 and the second clamping mechanism 65 are installed on the opposite sides of the mounting seat 632. The first telescopic cylinder 633 is vertically installed on the walking trolley 631, and the first telescopic cylinder 633 is connected with the mounting seat 632 to drive the mounting seat 632 to ascend and descend. In specific work, the first telescopic cylinder 633 is controlled to drive the mounting seat 632 to adjust the position in the vertical direction.

[0159] It should be noted that the walking trolley 631 of the present application is not specifically limited, and it can be any frame structure that can meet the installation requirements of the mounting seat 632 and drive the mounting seat 632 to walk. Specifically, as shown in Figures 12 to 14 The walking trolley 631 is a square frame structure processed from a plate.

[0160] In specific implementation, as shown in Figure 12 and Figure 13 The carrying frame 221 is provided with two parallel first walking rails extending in the direction perpendicular to the extension direction of the carrying beam 61. The walking trolley 631 included in the walking unit 63 is provided with four sets of first walking wheel groups matched with the first walking rails. The walking trolley 631 has a square frame structure, and the four sets of first walking wheel groups are arranged at the four corners of the walking trolley 631. The walking unit 63 is connected with the two first walking rails through the four sets of first walking wheel groups.

[0161] In order to enable the walking trolley 631 to walk on the carrying frame 221, the walking trolley 631 further includes a walking driving unit, and the walking driving unit is drivingly connected with at least one set of first walking wheel groups. Preferably, the walking driving unit is a driving unit including a motor. The motor drives the walking trolley 631 to walk on the carrying frame 221. In specific implementation, a rack can be selectively arranged on the carrying frame 221, and the motor is mounted on the walking trolley 631 and drivingly engaged with the rack through a gear. In specific operation, the walking trolley 631 is driven by controlling the motor.

[0162] As a convertible embodiment, the carrying frame 221 can also be selectively provided with a first walking slide rail extending in the direction perpendicular to the extension direction of the carrying beam 61. The walking unit 63 is provided with a first slide block matched with the first walking slide rail, and the walking unit 63 is slidably connected with the first walking slide rail through the first slide block. In specific implementation, one walking slide rail is arranged on the carrying beam 61, and the walking unit 63 is provided with slide blocks matched with the two walking slide rails, so that the walking unit 63 can slide along the first walking slide rail.

[0163] By arranging the first telescopic cylinder 633 and the above-mentioned limitations, the mounting seat 632 can be driven to adjust the position in the vertical direction, and the positions of the first clamping mechanism 64 and the second clamping mechanism 65 in the vertical direction can be adjusted as needed, so as to facilitate the implementation of the carrying process of the reinforcement cage 1001 and make the carrying of the reinforcement cage 1001 more flexible. At the same time, in cooperation with the carrying frame 221 and the walking trolley 631, the reinforcement cage into mold equipment 6 has a larger activity space and better meets the needs of the reinforcement cage 1001 into the mold.

[0164] As some preferred embodiments of the present application, the first telescopic cylinder 633 is a telescopic cylinder, which is fixed on the walking trolley 631, and the telescopic end of the telescopic cylinder is connected with the mounting seat 632. In the specific work, the mounting seat 632 is lifted in the vertical direction according to the work requirement by controlling the telescopic cylinder.

[0165] As the convertible embodiment, as shown in Figure 12 and Figure 13 , the first telescopic cylinder 633 is fixed on the walking trolley 631, and further includes a guide column, which is vertically arranged, and the lower end of the guide column is connected with the mounting seat 632, and the guide column is connected with the telescopic end of the telescopic cylinder. As shown in Figure 13 , the telescopic cylinder is installed on the walking trolley 631. Further, two vertically arranged guide columns are included, and the top ends of the two guide columns are connected through a cross beam, and the push-pull end of the first telescopic cylinder 633 abuts against the cross beam. In the specific work, the mounting seat 632 is lifted by the guide column during the telescoping process of the first telescopic cylinder 633. By making the first telescopic cylinder 633 a telescopic cylinder, the driving of the mounting seat 632 is facilitated, and the automatic control of the mold entering device is also easy to realize.

[0166] As some preferred embodiments of the present application, the lifting assembly 66 further includes a plurality of hook assemblies, which are installed at the lower part of the mounting seat 632 in intervals, and the hook assemblies are configured to hang the bridge system component reinforcement cage 1001. As shown in Figures 12 to 14 , two rows of hook assemblies are arranged at the lower part of the mounting seat 632, and each row of hook assemblies includes four hook assemblies. In the specific work, the hoisted reinforcement cage 1001 is hooked by the plurality of hook assemblies. It should be noted that the number of each row of hook assemblies is not specifically limited, and in the specific implementation, the number of each row of hook assemblies can be one, two or three, etc.

[0167] In the specific implementation, the reinforcement cage mold entering device 6 further includes a second telescopic cylinder 671 and a pressing member 672. The second telescopic cylinder 671 is vertically installed on the mounting seat 632, and the push-pull end of the second telescopic cylinder 671 faces downward, and the pressing member 672 is installed on the push-pull end of the second telescopic cylinder 671, and is configured to abut against the bridge system component reinforcement cage 1001 clamped by the first clamping mechanism 64 and the second clamping mechanism 65. In the specific implementation, the second telescopic cylinder 671 is preferably also a telescopic cylinder, and a plurality of telescopic cylinders are vertically installed on the mounting seat 632.

[0168] The first clamping mechanism 64 and the second clamping mechanism 65 are installed on both sides of the mounting seat 632 in the width direction, and then the first clamping mechanism 64 and the second clamping mechanism 65 can clamp the reinforcement cage 1001 from the width direction of the reinforcement cage 1001. It is verified that the clamping mode can better reduce the deformation degree of the reinforcement cage 1001 in the carrying process, and can effectively overcome the problem of damage of the reinforcement at the binding position.

[0169] In addition, the second telescopic cylinder 671 is arranged, and the second telescopic cylinder 671 is arranged to abut against the hoisted reinforcement cage 1001, so that the influence of elastic fluctuation of the reinforcement cage 1001 in the hoisting process can be effectively controlled. For example, the damage of the reinforcement cage 1001 can be effectively avoided, the hoisting process of the reinforcement cage 1001 is safer, and the normal work of the reinforcement cage 1001 in the hoisting process can be avoided.

[0170] As some preferred embodiments of the foregoing embodiments, the reinforcement cage 1001 also includes a first clamping piece and a second clamping piece. The first clamping piece is in the shape of a long strip. Two first clamping mechanisms 64 are arranged on the first side of the mounting seat 632, and the first clamping piece is connected to the clamping end of the first clamping arm included in each first clamping mechanism 64. The second clamping piece is also in the shape of a long strip, and two second clamping mechanisms 65 are arranged on the second side of the mounting seat 632, and the second clamping piece is connected to the clamping end of the second clamping arm included in each second clamping mechanism 65.

[0171] The first clamping piece and / or the second clamping piece in the shape of a long strip are arranged, so that when the reinforcement cage 1001 is clamped, the contact area with the reinforcement cage 1001 can be effectively increased, and the reinforcement cage 1001 is clamped more firmly. In addition, stress concentration can be avoided, and while the reinforcement cage 1001 is firmly clamped, local plastic deformation of the reinforcement cage 1001 in the hoisting process can be avoided.

[0172] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. Based on the above description, other different forms of changes or changes can be made by those skilled in the art. Here, all the embodiments are not enumerated. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claims.

Claims

1. A bridge deck system component production line, characterized by, The bridge deck system component production line comprises: a mold opening device configured to open the bridge deck system component mold; a component demolding device located adjacent to the mold opening device, the component demolding device configured to demold the bridge deck system component; a mold cleaning device located adjacent to the component demolding device, the mold cleaning device configured to clean the bridge deck system component mold; a demolding agent spraying device located adjacent to the mold cleaning device, the demolding agent spraying device configured to spray the demolding agent on the bridge deck system component mold; an auxiliary mold closing device located adjacent to the demolding agent spraying device, the auxiliary mold closing device configured to assist in closing the bridge deck system component mold; a reinforcement cage feeding device located adjacent to the auxiliary mold closing device, the reinforcement cage feeding device configured to transfer the bridge deck system reinforcement cage to a designated position in the mold; a material distribution device located adjacent to the reinforcement cage feeding device, the material distribution device configured to distribute the material in the mold; and a first transfer line sequentially passing through the mold opening device, the component demolding device, the mold cleaning device, the demolding agent spraying device, the auxiliary mold closing device, the reinforcement cage feeding device, and the material distribution device, the first transfer line configured to transfer the bridge deck system component mold. Further comprising:

2. The deck tie member production line of claim 1, wherein, a curing kiln located on one side of the first transfer line; and a first transfer device configured between the first transfer line and the curing kiln, the first transfer device configured to transfer the mold after material distribution to the curing kiln and / or transfer the demolded bridge deck system component after curing from the curing kiln.

3. The bridge deck system component production line according to claim 2, wherein: the curing kiln comprises a plurality of curing chambers arranged in parallel, and the plurality of curing chambers are arranged side by side along the extension direction parallel to the first transfer line; the curing kiln and the first transfer line have a transfer passage, and the transfer passage is a walking passage for the first transfer device. Further comprising: a de-stacking device located adjacent to the mold opening device, and the first transfer line passes through the de-stacking device; and 4. The deck tie member production line of claim 3, wherein, a stacking device located adjacent to the material distribution device, and the first transfer line passes through the stacking device. Further comprising: a second transfer device configured between the curing kiln and the first transfer line; the second transfer device is configured to transfer the mold after material distribution to the curing kiln and / or transfer the demolded bridge deck system component after curing, and the transfer passage is a walking passage for the second transfer device.

5. The deck tie member production line of claim 4, wherein, The component demolding device comprises: two load-bearing crossbeams arranged in parallel; a component transfer device straddling the load-bearing crossbeams and capable of walking along the extension direction of the load-bearing crossbeams, the component transfer device configured to obtain and transfer the bridge deck system component to a designated position.

6. The deck tie member production line of any one of claims 1 to 5, wherein, ​ ​ ​ A bridge floor system component turnover device is rotatably connected to the load-bearing crossbeam, is located directly below the operation track of the component transfer device, and has a state of receiving the bridge floor system component and a state of the bridge floor system component after being turned over to a set angle. An auxiliary demolding unit is provided, which includes a jacking demolding device. The first transfer line passes through the operation track of the component transfer device and is located on one side of the bridge floor system component turnover device. The jacking demolding device is located directly below the first transfer line and is configured to jack up the bridge floor system component on the mold to separate the bridge floor system component from the mold.

7. The bridge floor system component production line according to claim 6, wherein The bridge floor system component turnover device comprises: a bearing table; a first holding unit and a second holding unit, which are connected to the bearing table and located on the same side of the bearing table, the first holding unit comprises a first holding member, and the second holding unit comprises a second holding member opposite to the first holding member, at least one of the first holding member and the second holding member is configured to be movable towards and away from the other one to hold or release the bridge floor system component; a first limiting unit and a second limiting unit, which are connected to the bearing table and oppositely arranged, the first limiting unit comprises a first limiting member, and the second limiting unit comprises a second limiting member; the first holding member comprises a first bearing part having a position opposite to the first limiting member to constrain the first side of the bridge floor system component and a position staggered to release the bridge floor system component; and the second holding member comprises a second bearing part having a position opposite to the second limiting member to constrain the second side of the bridge floor system component and a position staggered to release the bridge floor system component.

8. The bridge floor system component production line according to claim 7, wherein the first holding unit further comprises a first push-pull assembly mounted on the bearing table, the first holding member is connected to a push-pull end of the first push-pull assembly, the first holding member is movably connected to the bearing table, and the first push-pull assembly is configured to drive the first holding member to approach or move away from the second holding member; and / or the second holding unit further comprises a second push-pull assembly mounted on the bearing table, the second holding member is connected to a push-pull end of the second push-pull assembly, the second holding member is movably connected to the bearing table, and the second push-pull assembly is configured to drive the second holding member to approach or move away from the first holding member.

9. The bridge floor system component production line according to claim 8, wherein The first limiting unit further comprises a third push-pull assembly, the third push-pull assembly is installed on the bearing table, and a push-pull end of the third push-pull assembly is connected with the first limiting piece, so that the first limiting piece can be close to or away from the first bearing part; The second limiting unit further comprises a fourth push-pull assembly, the fourth push-pull assembly is installed on the bearing table, and a push-pull end of the fourth push-pull assembly is connected with the second limiting piece, so that the second limiting piece can be close to or away from the second bearing part.

10. The bridge system component production line according to any one of claims 7 to 9, characterized in that, The component transfer device comprises a bearing frame and a component holding device, the bearing frame is bridged on the two bearing beams, and the bearing frame is configured to be able to walk along the extension direction of the bearing beam; the component holding device is installed on the bearing frame, and the component holding device is configured to be able to hold and release the bridge system component below the operation track of the component transfer device.

11. The deck system component production line according to any one of claims 1 to 5 and 7 to 9, characterized in that, The steel reinforcement cage mold entering device further comprises: a bearing beam; a bearing structure frame, the bearing structure frame is bridged on two bearing beams, and the bearing structure frame is configured to be able to walk along the extension direction of the bearing beam; a walking unit, the walking unit is arranged on the bearing structure frame, and the walking unit is configured to be able to walk on the bearing structure frame; a first clamping mechanism and a second clamping mechanism, the first clamping mechanism and the second clamping mechanism are connected with the lower part of the walking unit and are oppositely arranged, the first clamping mechanism and the second clamping mechanism have a first state of being close to each other to clamp the bridge system component steel reinforcement cage and a second state of being away from each other to release the bridge system component steel reinforcement cage; and a lifting assembly, the lifting assembly is installed on the lower part of the walking unit, and the lifting assembly is configured to be able to lift the bridge system component steel reinforcement cage clamped by the first clamping mechanism and the second clamping mechanism; a pressing device, the pressing device is installed on the walking unit, and the pressing device is configured to be able to press the bridge system component steel reinforcement cage clamped by the first clamping mechanism and the second clamping mechanism from top to bottom.

12. The bridge system component production line according to claim 11, characterized in that, The walking unit comprises: a walking trolley, the walking trolley is arranged on the bearing structure frame, and the walking trolley is configured to be able to walk along the extension direction perpendicular to the bearing beam; a mounting seat, the mounting seat is arranged below the walking trolley, and the first clamping mechanism and the second clamping mechanism are installed on opposite sides of the mounting seat; and a first telescopic cylinder, the first telescopic cylinder is vertically installed on the walking trolley, and the first telescopic cylinder is connected with the mounting seat to drive the mounting seat to ascend and descend.

13. The bridge system component production line according to claim 12, characterized in that, The mounting base is in the shape of a cuboid as a whole, the first clamping mechanism and the second clamping mechanism are respectively installed on both sides in the width direction of the mounting base, and the first clamping mechanism and the second clamping mechanism are configured to clamp both sides in the width direction of the reinforcement cage; A plurality of the lifting assemblies are installed at intervals in the lower part of the mounting base, and the lifting assemblies are hook assemblies or magnetic assemblies.

14. The bridge floor system member production line according to claim 13, characterized in that, The pressing device comprises a second telescopic cylinder and a pressing piece, the second telescopic cylinder is installed vertically on the mounting base, the push-pull end of the second telescopic cylinder faces downward, the pressing piece is installed on the push-pull end of the second telescopic cylinder, and the pressing piece is configured to be able to abut against the bridge floor system reinforcement cage clamped by the first clamping mechanism and the second clamping mechanism.