Erosion-resistant silicon ladle castable production device

The design of the lifting and stirring mechanism solves the problems of inconvenient cleaning and non-adjustable height of the corrosion-resistant silicon-coated casting equipment, achieving efficient cleaning and convenient operation.

CN224027979UActive Publication Date: 2026-03-24新疆立恩高温新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The production equipment for corrosion-resistant silica-coated castables is inconvenient to clean and its height is not adjustable, which affects the ease of operation and production efficiency.

Method used

A production device including a lifting mechanism and a stirring mechanism was designed. The lifting mechanism adjusts the height through a cylinder, and the stirring mechanism achieves thorough cleaning and mixing by driving the nozzle and stirring rod with a motor.

Benefits of technology

It enables thorough cleaning of the mixing tank and convenient height adjustment, improving operating comfort and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of production devices, and particularly relates to an erosion-resistant silicon ladle castable production device which comprises a base, a lifting mechanism is arranged on the base, a bearing ring is arranged on the lifting mechanism, a stirring cylinder is installed on the inner wall of the bearing ring, a stirring mechanism is arranged on the bearing ring, the lifting mechanism comprises an air cylinder, and the air cylinder is arranged on the inner wall of the bearing ring. The air cylinder is fixedly installed on the base, the bearing ring is fixedly installed at the piston rod end of the air cylinder, a positioning pipe is fixedly installed on the base, and a positioning rod is arranged on the inner wall of the positioning pipe in a sliding mode. By arranging the stirring mechanism, not only is mixing and stirring of raw materials effectively achieved, but also when the stirring cylinder needs to be cleaned and maintained, the mechanism can change roles and provide a necessary cleaning function, and it is ensured that the stirring cylinder is thoroughly cleaned; the design greatly promotes the convenience of continuous and efficient operation and subsequent use of the erosion-resistant silicon ladle castable production device.
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Description

TECHNICAL FIELD

[0001] The present scheme belongs to the field of production device equipment, and particularly relates to an erosion-resistant silicon bag castable production device. BACKGROUND

[0002] The erosion-resistant silicon bag castable is a special refractory material, which is usually mixed by siliceous aggregate, binder and possible additives through a special process, and has excellent erosion resistance.

[0003] Through retrieval, in the utility model patent with the authorization announcement number CN213563436U, a castable production device is disclosed, and particularly relates to the technical field of production device, and the technical scheme is that the castable production device comprises a stirring drum, a stirring device and a cover plate, the stirring drum comprises a servo motor, the servo motor is installed at the lower end of the stirring drum, a rotating rod is fixedly installed at the output end of the servo motor, and the rotating rod extends to the inner wall of the stirring drum.

[0004] However, in the prior art, the mixing and stirring device for producing erosion-resistant silicon bag castable is faced with a significant challenge after use: the cleaning process is not convenient. In particular, the current cleaning device has the problem of fixed nozzle angle, which makes it difficult to achieve comprehensive and thorough cleaning effect, thereby adversely affecting the subsequent normal operation of the production device. In addition, the height position of the erosion-resistant silicon bag castable production device lacks adjustability, which directly hinders the operation convenience of workers of different heights and limits the improvement of production efficiency and operation comfort. UTILITY MODEL CONTENT

[0005] The purpose of the present scheme is to provide an erosion-resistant silicon bag castable production device to solve the problem of inconvenient cleaning of the erosion-resistant silicon bag castable production device in the prior art, and to solve the problem of lack of adjustability of the height position of the erosion-resistant silicon bag castable production device.

[0006] In order to achieve the above purpose, the present scheme provides an erosion-resistant silicon bag castable production device, which comprises a base, a lifting mechanism is arranged on the base, a receiving ring is arranged on the lifting mechanism, a stirring cylinder is mounted on the inner wall of the receiving ring, a stirring mechanism is arranged on the receiving ring, the lifting mechanism comprises a pneumatic cylinder, the pneumatic cylinder is fixedly installed on the base, the receiving ring is fixedly installed on the piston rod end of the pneumatic cylinder, a positioning pipe is fixedly installed on the base, a positioning rod is slidably arranged on the inner wall of the positioning pipe, the top end of the positioning rod is fixedly connected with the bottom end of the receiving ring, the stirring mechanism comprises a support, the support is fixedly installed on the top end of the receiving ring, a box body is rotatably connected to the support, a water delivery pipe is rotatably connected to the top end of the box body, and a stirring rod is fixedly installed at the bottom end of the box body.

[0007] The principle of the scheme is that when in use, the raw materials are put into the stirring cylinder, and the second motor is started to drive the gear disc to rotate, the gear disc is engaged with the gear ring to drive the box body to rotate, and the box body drives the stirring rod to rotate when rotating, the stirring rod mixes and stirs the raw materials, when the stirring is completed, the stirring cylinder needs to be cleaned, the water outlet pipe of the water pump is connected with the water conveying pipe, then the water pump, the first motor and the second motor are started, the first motor drives the limiting rod on the rotating disc to move in a circle, the limiting rod drives the frame to move in a circle in the process of circular motion, the frame moves in a straight line under the limiting action of the slide rod and the slide block, and the frame drives the gear rollers on both sides to move back and forth in the process of movement, the gear rollers drive the nozzles to move back and forth, and the second motor drives the nozzles to move in a circle through the box body, which is convenient for fully washing the stirring cylinder, facilitates subsequent use, is more thorough in washing than the prior art, saves the labor of workers, and is convenient for workers to operate through the setting of the air cylinder for lifting the stirring cylinder.

[0008] The technical effect of the scheme is that the stirring mechanism is provided, which not only effectively realizes the mixing and stirring of the raw materials, but also can change roles to provide necessary cleaning function when the stirring cylinder needs to be cleaned and maintained, so that the stirring cylinder can be thoroughly cleaned, which greatly promotes the continuous and efficient operation of the corrosion-resistant silicon package casting material production device and the convenience of subsequent use.

[0009] The lifting mechanism is provided, the height of the production device is conveniently adjusted, the operation demand of workers at different heights is greatly facilitated, and the working efficiency and operation comfort are improved.

[0010] Further, the two sides of the box body are fixedly provided with receiving frames, and vertical plates are fixedly installed on the receiving frames. The vertical plates are provided to receive the rotation of the gear rollers.

[0011] Further, gear rollers are rotatably connected to the vertical plates, and nozzles are fixedly installed at the bottom ends of the gear rollers. The nozzles are provided to clean the stirring cylinder.

[0012] Further, the number of the nozzles is two, and the two nozzles are communicated with the box body through a conduit. The conduit is provided to facilitate the flow of water from the box body to the nozzles.

[0013] Further, a slide rod is fixedly installed on the box body, a slide block is slidably arranged on the slide rod, a frame body is fixedly installed at the bottom end of the slide block, gear racks are fixedly installed on the two sides of the frame body, and the gear racks are engaged with the gear rollers. The gear racks are provided to drive the gear rollers to rotate back and forth when the frame body moves back and forth.

[0014] Further, the first motor is fixedly installed on the box body, the rotating shaft end of the first motor is fixedly installed with a rotating disc, the rotating disc is fixedly installed with a limiting rod, and the limiting rod slides in the frame body. The limiting rod is arranged to drive the frame body to move.

[0015] Further, the first motor is fixedly installed on the box body, the rotating shaft end of the first motor is fixedly installed with a rotating disc, the rotating disc is fixedly installed with a limiting rod, and the limiting rod slides in the frame body. The limiting rod is arranged to drive the frame body to move. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the embodiment of the utility model.

[0017] Figure 2 It is a box body schematic view of the embodiment of the utility model.

[0018] Figure 3 It is a gear roller schematic view of the embodiment of the utility model.

[0019] Figure 4 It is a stirring rod schematic view of the embodiment of the utility model.

[0020] Figure 5 It is a first motor schematic view of the embodiment of the utility model.

[0021] The following is further detailed by specific embodiment:

[0022] The reference signs in the drawings of the specification include: base 1, stirring mechanism 2, support 21, second motor 22, gear disc 23, water delivery pipe 24, box body 25, gear roller 26, spray head 27, rotating disc 28, frame body 29, guide pipe 210, rack 211, receiving frame 212, limiting rod 213, sliding rod 214, sliding block 215, gear ring 216, vertical plate 217, stirring rod 218, first motor 219, lifting mechanism 3, positioning pipe 31, air cylinder 32, positioning rod 33, receiving ring 4, stirring cylinder 5. DETAILED DESCRIPTION

[0023] The embodiment is basically as shown in the accompanying drawings. Figures 1-5The erosion-resistant silicon-coated castable production device is characterized by comprising a base 1, wherein a lifting mechanism 3 is arranged on the base 1, the lifting mechanism 3 is arranged to conveniently adjust the height of the production device, and is convenient for the operator to operate; a receiving ring 4 is arranged on the lifting mechanism 3, the receiving ring 4 is arranged to receive the installation of a stirring cylinder 5, the inner wall of the receiving ring 4 is provided with the stirring cylinder 5, the stirring cylinder 5 is arranged to stir and mix raw materials, the lifting mechanism 3 comprises a pneumatic cylinder 32, the pneumatic cylinder 32 is fixedly installed on the base 1, the pneumatic cylinder 32 is arranged to lift the height of the receiving ring 4, the receiving ring 4 is fixedly installed on the piston rod end of the pneumatic cylinder 32, a positioning pipe 31 is fixedly installed on the base 1, a positioning rod 33 is slidably arranged on the inner wall of the positioning pipe 31, the top end of the positioning rod 33 is fixedly connected with the bottom end of the receiving ring 4, and the positioning rod 33 and the positioning pipe 31 are arranged to limit the receiving ring 4.

[0024] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, the receiving ring 4 is provided with a stirring mechanism 2, by providing the stirring mechanism 2, the purpose of stirring the raw materials is achieved, and when the stirring cylinder 5 needs to be cleaned, the cleaning function can be provided, facilitating the full cleaning of the stirring cylinder 5, facilitating the subsequent use of the device, the stirring mechanism 2 includes a support 21, the support 21 is fixedly installed at the top end of the receiving ring 4, the support 21 is provided for mounting the box 25, the box 25 is rotatably connected to the support 21, the box 25 is cylindrical in shape, the top end of the box 25 is rotatably connected to the water pipe 24, the water pipe 24 is used to connect the water outlet pipe of the water pump, the bottom end of the box 25 is fixedly installed with a stirring rod 218, the stirring rod 218 is provided for stirring the raw materials, and the stirring rod 218 is also used for cleaning the inner wall of the stirring cylinder 5, the box 25 is fixedly installed with a receiving frame 212 on both sides, the receiving frame 212 is fixedly installed with a vertical plate 217, the vertical plate 217 is provided for mounting the spray head 27, the vertical plate 217 is rotatably connected with a gear roller 26, the gear roller 26 is provided for engaging with the rack 211, the bottom end of the gear roller 26 is fixedly installed with the spray head 27, the spray head 27 is used to spray water to the inner wall of the stirring cylinder 5, the number of spray heads 27 is two, the two spray heads 27 are communicated with the box 25 through the conduit 210, the box 25 is fixedly installed with a sliding rod 214, the sliding rod 214 is provided for sliding the sliding block 215, the sliding rod 214 is slidably provided with the sliding block 215, by providing the sliding block 215 and the sliding rod 214, the purpose of limiting the movement of the frame 29 is achieved, the bottom end of the sliding block 215 is fixedly installed with the frame 29, the frame 29 is fixedly installed with the rack 211 on both sides, the rack 211 is provided for engaging with the gear roller 26, the rack 211 engages with the gear roller 26, the box 25 is fixedly installed with a first motor 219, the first motor 219 is provided for driving the limiting rod 213 on the rotating disc 28 to move in a circle, the rotating shaft end of the first motor 219 is fixedly installed with the rotating disc 28, the rotating disc 28 is fixedly installed with the limiting rod 213, the limiting rod 213 is provided to drive the frame 29 to move linearly when the rotating disc 28 rotates, the limiting rod 213 slides in the frame 29, the box 25 is fixedly installed with a gear ring 216, the support 21 is fixedly installed with a second motor 22, the rotating shaft end of the second motor 22 is fixedly installed with a gear disc 23, the gear disc 23 engages with the gear ring 216, the second motor 22 is provided for driving the gear disc 23 to rotate.

[0025] The utility model discloses a specific implementation process as follows: when using, the raw materials are put into the stirring jar 5, and the second motor 22 is started, the second motor 22 drives the gear plate 23 to rotate, the gear plate 23 is engaged with the gear ring 216, will drive the box 25 to rotate, the box 25 will drive the stirring rod 218 to rotate when rotating, the stirring rod 218 will mix and stir the raw materials, when the stirring is completed, the raw materials are taken out, when the stirring jar 5 needs to be cleaned, the water outlet pipe of the water pump is connected with the water delivery pipe 24, then the water pump, the first motor 219 and the second motor 22 are started, the first motor 219 drives the limiting rod 213 on the turntable 28 to carry out the circumferential motion, the limiting rod 213 will drive the frame body 29 to move in the circumferential motion process, the frame body 29 will carry out linear reciprocating motion under the limiting action of the slide rod 214 and the sliding block 215, the frame body 29 will drive the gear roller 26 on both sides to carry out reciprocating motion through the rack 211 in the process of motion, the gear roller 26 will drive the nozzle 27 to carry out reciprocating deflection, and the second motor 22 will drive the nozzle 27 to carry out circumferential motion through the box 25, cooperate the stirring rod 218, it is convenient to flush the stirring jar 5 fully, convenient subsequent use, compared with prior art, the flushing is more thorough, saves the worker's labor amount, and through the setting of the pneumatic cylinder 32, is used for lifting the stirring jar 5, and the staff is convenient to operate.

[0026] The utility model discloses a specific implementation process as follows: when using, the raw materials are put into the stirring jar 5, and the second motor 22 is started, the second motor 22 drives the gear plate 23 to rotate, the gear plate 23 is engaged with the gear ring 216, will drive the box 25 to rotate, the box 25 will drive the stirring rod 218 to rotate when rotating, the stirring rod 218 will mix and stir the raw materials, when the stirring is completed, the raw materials are taken out, when the stirring jar 5 needs to be cleaned, the water outlet pipe of the water pump is connected with the water delivery pipe 24, then the water pump, the first motor 219 and the second motor 22 are started, the first motor 219 drives the limiting rod 213 on the turntable 28 to carry out the circumferential motion, the limiting rod 213 will drive the frame body 29 to move in the circumferential motion process, the frame body 29 will carry out linear reciprocating motion under the limiting action of the slide rod 214 and the sliding block 215, the frame body 29 will drive the gear roller 26 on both sides to carry out reciprocating motion through the rack 211 in the process of motion, the gear roller 26 will drive the nozzle 27 to carry out reciprocating deflection, and the second motor 22 will drive the nozzle 27 to carry out circumferential motion through the box 25, cooperate the stirring rod 218, it is convenient to flush the stirring jar 5 fully, convenient subsequent use, compared with prior art, the flushing is more thorough, saves the worker's labor amount, and through the setting of the pneumatic cylinder 32, is used for lifting the stirring jar 5, and the staff is convenient to operate.

[0027] The above-mentioned is only the embodiment of the utility model, and the well-known specific structure and characteristics in the scheme are not described too much. It should be pointed out that for the person skilled in the art, without departing from the structure of the utility model, a number of deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect and practicality of the utility model. The protection scope of the present application should be accurate according to the content of its claims, and the specific implementation mode in the specification can be used to explain the content of the claims.

Claims

1. An apparatus for producing an erosion resistant silicon-encased castable, comprising a base, characterized in that: The base is provided with a lifting mechanism, the lifting mechanism is provided with a receiving ring, the inner wall of the receiving ring is provided with a stirring cylinder, the receiving ring is provided with a stirring mechanism, the lifting mechanism comprises a pneumatic cylinder, the pneumatic cylinder is fixedly installed on the base, the receiving ring is fixedly installed on the piston rod end of the pneumatic cylinder, the base is fixedly provided with a positioning pipe, the inner wall of the positioning pipe is slidably provided with a positioning rod, the top end of the positioning rod is fixedly connected with the bottom end of the receiving ring, the stirring mechanism comprises a support, the support is fixedly installed on the top end of the receiving ring, the support is rotatably connected with a box body, the top end of the box body is rotatably connected with a water delivery pipe, the bottom end of the box body is fixedly installed with a stirring rod.

2. The apparatus for producing erosion resistant silica-gunning mix according to claim 1, characterized in that: Both sides of the box body are fixedly provided with receiving frames, and vertical plates are fixedly installed on the receiving frames.

3. The apparatus for producing erosion resistant silica-gunning mix according to claim 2, wherein: The vertical plates are rotatably connected with gear rollers, and the bottom ends of the gear rollers are fixedly installed with nozzles.

4. The apparatus for producing erosion resistant silica-gunning mix according to claim 3, wherein: The number of the nozzles is two, and the two nozzles are communicated with the box body through pipes.

5. The erosion resistant silica-gunning mix production apparatus of claim 1, wherein: A sliding rod is fixedly installed on the box body, a sliding block is slidably arranged on the sliding rod, a frame body is fixedly installed at the bottom end of the sliding block, and a rack is fixedly installed on both sides of the frame body.

6. The erosion resistant silica-gunning mix production apparatus of claim 1, wherein: A first motor is fixedly installed on the box body, a rotating shaft of the first motor is fixedly installed with a rotating disc, the rotating disc is fixedly installed with a limiting rod, and the limiting rod slides in the frame body.

7. The apparatus for producing erosion resistant silica-gunning mix of claim 1, wherein: A gear ring is fixedly installed on the box body, a second motor is fixedly installed on the support, a rotating shaft of the second motor is fixedly installed with a gear disc, and the gear disc is engaged with the gear ring.

Citation Information

Patent Citations

  • Castable production device

    CN213563436U