Self-adaptive frequency adjusting mechanism of ultrasonic welding equipment
By using an adaptive frequency adjustment mechanism and dust removal components, the problems of inaccurate frequency adjustment and incomplete dust removal in traditional ultrasonic welding equipment have been solved, thereby improving the stability of welding quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional ultrasonic welding equipment cannot adjust the frequency according to the characteristics of the welding material, resulting in unstable welding quality, difficulty in quickly and accurately finding the appropriate frequency, and difficulty in effectively removing dust from the material surface, which affects the welding quality.
An adaptive frequency adjustment mechanism for an ultrasonic welding device was designed. By having the pressure head contact the material, the rack and gear rotate to change the capacitance value of the capacitor, thereby achieving adaptive frequency adjustment. A dust removal component is also provided to remove dust from the material surface.
It achieves precise adaptive adjustment of welding frequency, improving the stability and efficiency of welding quality, while effectively removing dust, thus increasing product qualification rate and equipment lifespan.
Smart Images
Figure CN224028423U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a honey collecting device technical field especially relates to a kind of self-adapting frequency adjusting mechanism of ultrasonic welding equipment. BACKGROUND
[0002] In the production process of some plastic products, ultrasonic welding equipment is needed to weld two plastic parts together to form a product.
[0003] The ultrasonic welding equipment is composed of an ultrasonic generator, a transducer and a welding head. The principle of ultrasonic plastic welding is that the two plastic parts are pressed together by a jig and a shaped ultrasonic welding head. The high-frequency vibration formed by the ultrasonic wave generates high heat in the bonding area, melts the plastic, and finally welds the two plastic parts together.
[0004] However, traditional ultrasonic welding equipment uses a fixed frequency mode, which cannot be adjusted according to the characteristics of the welding material. With the diversification of welding needs, manual frequency adjustment equipment has appeared, but it relies on human experience, has low adjustment accuracy and poor efficiency. When welding materials of different thicknesses, it is difficult to quickly and accurately find the appropriate frequency, resulting in unstable welding quality. For example, when welding thin materials, it is easy to weld through, and when welding thick materials, the welding strength is insufficient. In addition, it is difficult to effectively remove dust from the surface of the material, affecting the welding quality.
[0005] Therefore, a self-adaptive frequency adjustment mechanism for ultrasonic welding equipment is provided to solve the problems raised in the background. SUMMARY
[0006] To overcome the above shortcomings, the utility model provides a self-adaptive frequency adjustment mechanism for ultrasonic welding equipment, aiming to improve the problem in the prior art that it is difficult to quickly and accurately find the appropriate frequency when welding materials of different thicknesses, resulting in unstable welding quality, and it is difficult to effectively remove dust from the surface of the material, affecting the welding quality.
[0007] To achieve the above purpose, the utility model provides the following technical scheme: a self-adaptive frequency adjustment mechanism for ultrasonic welding equipment, comprising a bracket, a base fixedly connected to the upper side of the bracket, a control box installed in the interior of the bracket, a welding assembly provided on the upper side of the base, a fixed frame fixedly installed on the bracket, a spring fixedly connected to the lower side of the fixed frame, a connecting plate fixedly connected to the side away from the fixed frame of the spring, a pressure head fixedly connected to the lower side of the connecting plate, a rack fixedly connected to the left side of the connecting plate, a gear provided on the right side of the rack, a rotating shaft fixedly connected to the gear, a capacitor installed on the front side of the rotating shaft, and a dust removal assembly provided on the right side of the bracket.
[0008] Further, the welding assembly comprises a support column fixedly connected to the base, a welding shell is mounted on the front side of the support column, and a welding head is mounted on the lower side of the welding shell.
[0009] Further, the dust removal assembly comprises a collection box mounted on the right side of the support, a fan is mounted on the lower side of the collection box, a dust suction cover is communicated with the upper side of the collection box, and a drawer is arranged in the collection box.
[0010] Further, the dust suction cover is arranged on the right side of the base.
[0011] Further, the gear and the rack are in meshing connection, and the gear is rotatably connected to the front side of the capacitor.
[0012] Further, the capacitor is mounted on the rear side of the control box, and the capacitor and the control box are electrically connected.
[0013] Further, the fixing frame is arranged on the left side of the base.
[0014] Further, the pressure head is slidably connected to the upper side of the base.
[0015] The utility model has the advantages of the following beneficial effects:
[0016] In the utility model, the pressure head is in contact with the material to be welded under the action of the spring, the rack slides, the capacitor on the front side of the rotating shaft is driven to change the capacitance value due to the meshing connection between the rack and the gear, the change in the thickness of the material is converted into the change in the capacitance value, and then the frequency adaptive adjustment is realized, manual adjustment is not needed frequently, the adjustment precision and efficiency are improved, the welding quality stability of different thickness materials is ensured, and the welding quality stability is improved.
[0017] In the utility model, the fan, the dust suction cover, the collection box and the drawer effectively remove the dust on the surface of the welding material, avoid the dust from hindering the ultrasonic energy transmission, further ensure the welding quality, improve the product qualification rate, prevent the dust from flying in the working area, keep the working environment clean, are not only beneficial to the health of the operator, but also can reduce the erosion of the dust on other parts of the equipment and prolong the service life of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A perspective view of an adaptive frequency adjustment mechanism of an ultrasonic welding equipment is provided for the utility model;
[0019] Figure 2 A partial structure schematic view of the adaptive frequency adjustment mechanism of the ultrasonic welding equipment is provided for the utility model;
[0020] Figure 3The utility model provides a kind of welding assembly structure schematic view of the self-adaptive frequency regulating mechanism of ultrasonic welding equipment.
[0021] Figure 4 The utility model provides a kind of capacitor rotating shaft structure schematic view of the self-adaptive frequency regulating mechanism of ultrasonic welding equipment.
[0022] Legend:
[0023] 1, base; 2, welding assembly; 21, welding shell; 22, welding head; 23, support column; 3, capacitor; 4, rotating shaft; 5, gear; 6, rack; 7, fixed frame; 8, spring; 9, pressure head; 10, connecting plate; 11, dust removal assembly; 111, collection box; 112, dust cover; 113, fan; 114, drawer; 12, control box; 13, support. Specific embodiments
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] With reference to Figure 1 , Figure 3 and Figure 4 , the utility model provides an embodiment: a kind of self-adaptive frequency regulating mechanism of ultrasonic welding equipment, including support 13, the upper side of support 13 is fixedly connected with base 1, the inside of support 13 is equipped with control box 12, the upper side of base 1 is provided with welding assembly 2, welding assembly 2 includes support column 23, support column 23 is fixedly connected on base 1, the front side of support column 23 is equipped with welding shell 21, the lower side of welding shell 21 is equipped with welding head 22, support 13 is fixedly installed with fixed frame 7, fixed frame 7 is set at the left side of base 1, the lower side of fixed frame 7 is fixedly connected with spring 8, the side of spring 8 away from fixed frame 7 is fixedly connected with connecting plate 10, the lower side of connecting plate 10 is fixedly connected with pressure head 9, pressure head 9 is slidably connected on the upper side of base 1, the left side of connecting plate 10 is fixedly connected with rack 6, the right side of rack 6 is provided with gear 5, gear 5 is fixedly connected with rotating shaft 4, the front side of rotating shaft 4 is equipped with capacitor 3, gear 5 and rack 6 are engagedly connected, gear 5 is rotatably connected on the front side of capacitor 3, capacitor 3 is installed on the back of control box 12, capacitor 3 and control box 12 are electrically connected;
[0026] Specifically, when the welding device starts to work, the pressure head 9 is in close contact with the material to be welded under the elastic force of the spring 8. Due to the different thicknesses of the material to be welded, the pressure head 9 will be displaced upward or downward to a corresponding degree, and the displacement of the pressure head 9 will drive the connecting plate 10 connected thereto to move. During the movement of the connecting plate 10, the rack 6 connected thereto will slide along the predetermined track. Since the rack 6 is in meshing connection with the gear 5, the linear sliding of the rack 6 will inevitably drive the gear 5 to rotate around the rotating shaft 4. The capacitor 3 is installed on the front side of the rotating shaft 4, and the rotation of the gear 5 will drive the rotating shaft 4 to rotate synchronously, thereby changing the capacitance value of the capacitor 3. The capacitor 3 and the control box 12 are electrically connected through a circuit, so that the change of the capacitance value will be detected by the circuit in the control box 12 immediately. According to the detected capacitance value change, the control box 12 will accurately adjust the output frequency of the welding device through internal preset circuit logic operation, so as to realize the self-adaptive adjustment of the welding frequency according to the material thickness. After the frequency adjustment is completed, the welding device performs welding operation on the material to be welded through the welding head 22.
[0027] With reference to Figure 1 and Figure 2 , the right side of the support 13 is provided with a dust removal assembly 11. The dust removal assembly 11 comprises a collection box 111 installed on the right side of the support 13. A fan 113 is installed on the lower side of the collection box 111. A dust suction cover 112 is in communication with the upper side of the collection box 111. A drawer 114 is arranged in the collection box 111. The dust suction cover 112 is arranged on the right side of the base 1.
[0028] Specifically, before the welding process starts, the operator can start the fan 113. After the fan 113 is started, a strong suction force will be generated. Under the action of the suction force, the dust attached to the surface of the material to be welded is sucked into the dust suction cover 112. The dust enters the collection box 111, and gradually settles under the action of gravity and is stored in the drawer 114 in the collection box 111. When the dust in the drawer 114 accumulates to a certain degree and affects the dust collection effect, the drawer 114 can be pulled out of the collection box 111, and the dust in the drawer 114 can be cleaned. After cleaning, the drawer 114 is reinstalled into the collection box 111 to continue collecting dust and maintain the cleanliness of the welding environment.
[0029] Working principle: when the device is used, when the welding equipment works, the pressure head 9 is in contact with the material to be welded under the action of the spring 8, the different thickness of the material to be welded will make the pressure head 9 move upward or downward to different degrees, and then drive the connecting plate 10 to move, the connecting plate 10 drives the rack 6 to slide, because the rack 6 is meshed with the gear 5, the movement of the rack 6 will drive the gear 5 to rotate around the rotating shaft 4, and the capacitor 3 is installed on the front side of the rotating shaft 4, the rotation of the gear 5 drives the rotating shaft 4 to rotate, thereby changing the capacitance value of the capacitor 3, because the capacitor 3 is electrically connected with the control box 12, the change of the capacitance value will be detected by the circuit in the control box 12, the control box 12 adjusts the output frequency of the welding equipment according to the change of the capacitance value, realizes the self-adaptive adjustment of the welding frequency according to the thickness of the material, and then welds through the welding head 22 after adjustment.
[0030] Before the welding process, the fan 113 can be started, and strong suction will be generated, under the action of the suction of the fan 113, the dust generated on the surface of the material to be welded is sucked into the dust cover 112, and the dust enters the inside of the collecting box 111 through the dust cover 112, and the dust will settle in the collecting box 111 and be stored in the drawer 114, when the dust in the drawer 114 accumulates to a certain degree, the drawer 114 can be pulled out from the collecting box 111 for cleaning.
[0031] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. An adaptive frequency adjustment mechanism of an ultrasonic welding apparatus comprising a support (13), characterized in that: The upper side of the support (13) is fixedly connected with the base (1), the inside of the support (13) is mounted with the control box (12), the upper side of the base (1) is provided with the welding assembly (2), the support (13) is fixedly installed with the fixed frame (7), the lower side of the fixed frame (7) is fixedly connected with the spring (8), the side, away from the fixed frame (7), of the spring (8) is fixedly connected with the connecting plate (10), the lower side of the connecting plate (10) is fixedly connected with the pressure head (9), the left side of the connecting plate (10) is fixedly connected with the rack (6), the right side of the rack (6) is provided with the gear (5), the gear (5) is fixedly connected with the rotating shaft (4), the front side of the rotating shaft (4) is mounted with the capacitor (3), and the right side of the support (13) is provided with the dust removal assembly (11).
2. An adaptive frequency tuning mechanism for an ultrasonic welding apparatus as defined in claim 1, wherein: The welding assembly (2) comprises a supporting column (23), the supporting column (23) is fixedly connected with the base (1), and the front side of the supporting column (23) is mounted with a welding shell (21).
3. The adaptive frequency tuning mechanism for an ultrasonic welding apparatus of claim 1, wherein: The dust removal assembly (11) comprises a collecting box (111), the collecting box (111) is installed on the right side of the support (13), the lower side of the collecting box (111) is mounted with a fan (113), the upper side of the collecting box (111) is communicated with a dust suction cover (112), and the inside of the collecting box (111) is provided with a drawer (114).
4. An adaptive frequency tuning mechanism for an ultrasonic welding apparatus as defined in claim 3, wherein: The dust suction cover (112) is arranged on the right side of the base (1).
5. The adaptive frequency tuning mechanism for an ultrasonic welding apparatus of claim 1, wherein: The gear (5) and the rack (6) are in meshing connection, and the gear (5) is rotatably connected to the front side of the capacitor (3).
6. The adaptive frequency tuning mechanism for an ultrasonic welding apparatus of claim 1, wherein: The capacitor (3) is mounted on the rear side of the control box (12), and the capacitor (3) and the control box (12) are electrically connected.
7. The adaptive frequency tuning mechanism for an ultrasonic welding apparatus of claim 1, wherein: The fixed frame (7) is arranged on the left side of the base (1).
8. The adaptive frequency tuning mechanism for an ultrasonic welding apparatus of claim 1, wherein: The pressure head (9) is slidably connected to the upper side of the base (1).