Novel high-speed braiding machine

Abstract

The utility model discloses a novel high-speed braiding machine, and particularly relates to the technical field of braiding machines, the novel high-speed braiding machine comprises a rack, a feeding mechanism is arranged on the rack, the feeding mechanism comprises a vibration feeding assembly, the vibration feeding assembly is used for arranging and conveying electronic elements, and a linear feeding assembly is arranged at the output end of the vibration feeding assembly; a bearing mechanism is arranged on the machine frame and comprises a carrier tape disc embedded in the machine frame, a carrier tape body is wound on the carrier tape disc, and a first carrier tape guide rail is arranged on the machine frame. The feeding mechanism, the bearing mechanism, the material taking assembly, the packaging mechanism and the carrier tape finished product disc are integrated on the equipment rack, so that the equipment is effectively miniaturized and highly integrated, the occupied area of the equipment is effectively reduced, the site cost of a factory is remarkably reduced, and the product competitiveness is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of braider, more specifically, the utility model relates to a novel high -speed braider. BACKGROUND

[0002] The braider is a special equipment for the automatic packaging of electronic components, which encapsulates electronic components (such as resistors, capacitors, integrated circuits, etc.) in the carrier tape according to the sequence, forming a standardized packaging form convenient for automatic picking of the chip mounter. Its core function is to improve the component sorting efficiency, reduce manual intervention, and provide support for subsequent automation production.

[0003] According to the automation level of the equipment, the common braider can be divided into two kinds of semi-automatic braider and full-automatic braider, and with the increasing requirement of the factory on production efficiency, the market share of the full-automatic braider also increases year by year.

[0004] However, the existing full-automatic braider has various components attached to the equipment in actual use, and the automation level of the equipment is improved, and these various components are generally divided into parts, and the integration degree is low, so as to cause the structural complexity of the equipment and the increasing land area, which means that the land cost of the factory is increasing for many manufacturers, so as to cause the significant increase of the production cost. UTILITY MODEL CONTENTS

[0005] The utility model provides a novel high -speed braider, and the problem to be solved is that the various components attached to the existing braider are generally divided into parts, and the integration degree is low, so as to cause the structural complexity of the equipment and the increasing land area, which means that the land cost of the factory is increasing for many manufacturers, so as to cause the significant increase of the production cost.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a novel high -speed braider, comprising: a rack, a feeding mechanism is arranged on the rack, the feeding mechanism comprises a vibration feeding assembly, the vibration feeding assembly is used for arranging and conveying electronic components, a linear feeding assembly is arranged at the output end of the vibration feeding assembly;

[0007] A bearing mechanism is arranged on the rack, the bearing mechanism comprises a carrier tape reel embedded in the rack, a carrier tape body is wound on the carrier tape reel, a carrier tape guide rail one is arranged on the rack, the free end of the carrier tape body moves in the carrier tape guide rail one, a picking assembly is arranged on the rack, the picking assembly is used for moving the electronic components to the carrier tape body in sequence, an encapsulation mechanism is arranged on the rack, the encapsulation mechanism comprises a film coating disc, a sealing film is wound on the film coating disc, and the film coating part of the film coating disc is located above the carrier tape guide rail one.

[0008] In a preferred embodiment, a carrier tape finished product disc is arranged on the rack, the free end of the carrier tape body is connected with the carrier tape finished product disc after passing through the packaging part of the heat sealing assembly, and a plurality of needle wheels are arranged on the rack and matched with the carrier tape body.

[0009] In a preferred embodiment, a hopper is arranged on the rack, the output end of the hopper is connected with the input end of the vibration feeding assembly, the linear feeding assembly is horizontally arranged on the rack, and the material taking part of the material taking assembly is located above the linear feeding assembly and the carrier tape guide rail one.

[0010] In a preferred embodiment, a carrier tape guide rail two is arranged on the rack, the input end of the carrier tape guide rail two is connected with the output end of the carrier tape guide rail one, a heat sealing assembly is arranged on the rack, and the packaging part of the heat sealing assembly is arranged outside the carrier tape guide rail two.

[0011] In a preferred embodiment, a belt cutting assembly is arranged on the rack, and the cutting part of the belt cutting assembly is located above the carrier tape guide rail two.

[0012] In a preferred embodiment, a belt collecting deflection wheel is arranged on the rack, the belt collecting deflection wheel is located below the output end of the carrier tape guide rail two, and the belt collecting deflection wheel is matched with the carrier tape body.

[0013] In a preferred embodiment, a plurality of belt collecting limiting wheels are arranged on the rack, the belt collecting limiting wheels are located outside the carrier tape finished product disc, and the belt collecting limiting wheels are matched with the carrier tape finished product disc.

[0014] The device has the advantages that:

[0015] The device is effectively miniaturized and highly integrated by integrating the feeding mechanism, the bearing mechanism, the material taking assembly, the packaging mechanism and the carrier tape finished product disc on the equipment rack, so that the floor area of the device is effectively reduced, the site cost of the factory is significantly reduced, and the product competitiveness is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic view of the device.

[0017] Figure 2 It is a structural schematic view of the feeding mechanism, the bearing mechanism, the material taking assembly and the packaging mechanism of the device.

[0018] Figure 3 It is a structural schematic view of the body part of the device.

[0019] Figure 4 It is a structural schematic view of the carrier tape guide rail two part of the device.

[0020] Figure 5It is the front view structural schematic drawing of the carrier tape finished product disc part of the utility model.

[0021] Figure 6 It is the structure schematic drawing of the packaging mechanism part of the utility model.

[0022] The figure mark is: 1, frame;2, feeding mechanism;21, hopper;22, vibration feeding assembly;23, linear feeding assembly;3, bearing mechanism;31, carrier tape disc;32, carrier tape body;33, pin wheel;4, material taking assembly;5, packaging mechanism;51, film coating disc;52, heat sealing assembly;53, carrier tape guide rail two;54, belt cutting assembly;55, belt collecting steering wheel;56, belt collecting limiting wheel;6, carrier tape finished product disc. DETAILED DESCRIPTION

[0023] It is necessary to point out here that the following detailed description is only used to further illustrate the application and cannot be understood as limiting the protection scope of the application, and the skilled in the art can make some non-essential improvements and adjustments to the application according to the above application content.

[0024] Refer to the description attached Figures 1 to 6 A novel high-speed carrier tape machine, comprising: frame 1, frame 1 is provided with feeding mechanism 2, feeding mechanism 2 comprises vibration feeding assembly 22, vibration feeding assembly 22 is used for arranging and conveying electronic components, and the output end of vibration feeding assembly 22 is provided with linear feeding assembly 23;

[0025] It should be noted that vibration feeding assembly 22 is a disc type vibration disc or other devices known to those skilled in the art with similar functions, electronic components are small particle or small flake electronic components such as resistors, capacitors, IC chips, LEDs, etc., and linear feeding assembly 23 is a linear vibration feeder or other devices known to those skilled in the art with similar functions;

[0026] Frame 1 is provided with bearing mechanism 3, bearing mechanism 3 comprises carrier tape disc 31 embedded in the inside of frame 1, carrier tape body 32 is wound on carrier tape disc 31, frame 1 is provided with carrier tape guide rail one, the free end of carrier tape body 32 moves in the carrier tape guide rail one, frame 1 is provided with material taking assembly 4, material taking assembly 4 is used for moving electronic components to carrier tape body 32 in sequence, frame 1 is provided with packaging mechanism 5, packaging mechanism 5 comprises film coating disc 51, sealing film is wound on film coating disc 51, and the film coating part of film coating disc 51 is located above the carrier tape guide rail one.

[0027] It should be noted that a cavity is arranged in frame 1, carrier tape disc 31 is rotationally arranged in the cavity area of frame 1, carrier tape body 32 can be guided by traction rollers, which is a mature technology known to those skilled in the art, and will not be described in detail in the embodiment.

[0028] Further, the taking component 4 can be a mechanical arm, a suction nozzle or other similar device known to those skilled in the art, and the taking component 4 is integrated with a visual recognition system for detecting and screening electronic components.

[0029] In the embodiment, the implementation scenario is specifically as follows: after the electronic components are conveyed to the preset position on the linear feeding component 23 by the vibrating feeding component 22, the electronic components are detected and screened by the taking component 4, the screened electronic components are moved and placed into the carrier tape groove on the carrier tape body 32 by the taking component 4, then the carrier tape body 32 loaded with the electronic components is covered by the film disc 51, and finally the sealing film is fixed on the carrier tape body 32 by the heat sealing component 52, and then the carrier tape product disc 6 is wound.

[0030] Referring to the drawings Figure 1 and Figure 3 In the embodiment, the carrier tape product disc 6 is arranged on the rack 1, the free end of the carrier tape body 32 is connected with the carrier tape product disc 6 after passing through the sealing part of the heat sealing component 52, and a plurality of needle wheels 33 are arranged on the rack 1 and matched with the carrier tape body 32.

[0031] It should be noted that the carrier tape body 32 is provided with through holes matched with the needle wheels, and the installation positions and the number of the needle wheels 33 can be adjusted by the workers according to the actual situation, which is a mature technology known to those skilled in the art, and will not be described herein.

[0032] Referring to the drawings Figure 1 and Figure 2 In the embodiment, the hopper 21 is arranged on the rack 1, the output end of the hopper 21 is connected with the input end of the vibrating feeding component 22, the linear feeding component 23 is horizontally arranged on the rack 1, and the taking part of the taking component 4 is located above the linear feeding component 23 and the carrier tape guide rail one.

[0033] It should be noted that the feeding speed of the hopper 21 can be controlled by the workers according to the actual situation.

[0034] Referring to the drawings Figure 4 and Figure 6 In the embodiment, the carrier tape guide rail two 53 is arranged on the rack 1, the input end of the carrier tape guide rail two 53 is connected with the output end of the carrier tape guide rail one, the heat sealing component 52 is arranged on the rack 1, and the sealing part of the heat sealing component 52 is arranged outside the carrier tape guide rail two 53.

[0035] It should be noted that the carrier tape body 32 on which the electronic components are placed is covered with the sealing film, and then the sealing film is fixed on the carrier tape body 32 by the heat sealing assembly 52, which is a mature technology known to those skilled in the art, and thus will not be described here in detail.

[0036] Referring to the drawings Figure 4 and Figure 6 The cutting assembly 54 is arranged on the rack 1, and the cutting part of the cutting assembly 54 is located above the second carrier tape guide 53.

[0037] It should be noted that when the number of the carrier tape bodies 32 wound on the carrier product disc 6 reaches the preset capacity, the carrier tape bodies 32 can be cut off by the cutting assembly 54, which is a cutting knife or other similar device known to those skilled in the art, and thus will not be described here in detail.

[0038] Referring to the drawings Figure 5 and Figure 6 The take-up deflector 55 is arranged on the rack 1 and located below the output end of the second carrier tape guide 53, and the take-up deflector 55 is adapted to the carrier tape body 32.

[0039] It should be noted that the take-up deflector 55 is used to deflect the carrier tape body 32 after being packaged, so that the side of the carrier tape body 32 wound on the carrier product disc 6 and covered with the film layer remains outward, thereby facilitating the subsequent use of the carrier tape body 32, which is a mature technology known to those skilled in the art, and thus will not be described here in detail.

[0040] Referring to the drawings Figure 4 and Figure 5 A plurality of take-up limiting wheels 56 are arranged on the rack 1 and located outside the carrier product disc 6, and the take-up limiting wheels 56 are adapted to the carrier product disc 6.

[0041] It should be noted that the take-up limiting wheels 56 are used to limit and guide the carrier tape body 32, so as to facilitate the carrier product disc 6 to wind the carrier tape body 32.

[0042] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be noted that for those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of protection of the present application.

Claims

1. A new high speed strapping machine comprising: A rack (1) is provided with a feeding mechanism (2), the feeding mechanism (2) comprises a vibrating feeding assembly (22) for arranging and conveying electronic components, and a linear feeding assembly (23) is arranged at the output end of the vibrating feeding assembly (22). The rack (1) is provided with a bearing mechanism (3), the bearing mechanism (3) comprises a carrier tape disc (31) embedded in the rack (1), a carrier tape body (32) is wound on the carrier tape disc (31), a carrier tape guide rail I is arranged on the rack (1), the free end of the carrier tape body (32) moves in the carrier tape guide rail I, a taking assembly (4) is arranged on the rack (1), the taking assembly (4) is used for moving electronic components to the carrier tape body (32) in sequence, and a packaging mechanism (5) is arranged on the rack (1), the packaging mechanism (5) comprises a film covering disc (51), a sealing film is wound on the film covering disc (51), and the film covering part of the film covering disc (51) is located above the carrier tape guide rail I.

2. A novel high speed strapping machine as claimed in claim 1 wherein, The rack (1) is provided with a carrier tape finished product disc (6), the free end of the carrier tape body (32) is connected with the carrier tape finished product disc (6) after passing through the sealing part of the heat sealing assembly (52), and a plurality of needle wheels (33) are arranged on the rack (1) and matched with the carrier tape body (32).

3. A novel high speed strapping machine as claimed in claim 2 wherein, The rack (1) is provided with a hopper (21), the output end of the hopper (21) is communicated with the input end of the vibrating feeding assembly (22), the linear feeding assembly (23) is horizontally arranged on the rack (1), and the taking part of the taking assembly (4) is located above the linear feeding assembly (23) and the carrier tape guide rail I.

4. A novel high speed strapping machine as claimed in claim 3 wherein, The rack (1) is provided with a carrier tape guide rail II (53), the input end of the carrier tape guide rail II (53) is communicated with the output end of the carrier tape guide rail I, and the heat sealing assembly (52) is arranged on the rack (1), and the sealing part of the heat sealing assembly (52) surrounds the outside of the carrier tape guide rail II (53).

5. A novel high speed strapping machine as claimed in claim 4 wherein, The rack (1) is provided with a cutting assembly (54), and the cutting part of the cutting assembly (54) is located above the carrier tape guide rail II (53).

6. A novel high speed strapping machine as claimed in claim 5 wherein, The rack (1) is provided with a belt collecting deflection wheel (55), the belt collecting deflection wheel (55) is located below the output end of the carrier tape guide rail II (53), and the belt collecting deflection wheel (55) is matched with the carrier tape body (32).

7. A novel high speed strapping machine as claimed in claim 6 wherein, The rack (1) is provided with a plurality of belt collecting limiting wheels (56), the belt collecting limiting wheels (56) are respectively located on the outside of the carrier tape finished product disc (6), and the belt collecting limiting wheels (56) are matched with the carrier tape finished product disc (6).

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