Horizontal automatic bale breaker

Abstract

The utility model discloses a horizontal automatic bale breaker, and relates to the technical field of bale breakers. The horizontal automatic bale breaker comprises a base. The unpacking assembly comprises a second material conveying belt, a fixing support is fixedly connected to the upper end of the second material conveying belt, a connecting shaft is rotationally connected into the fixing support, a mounting plate is rotationally connected to the surface of the connecting shaft, two cutting machines are fixedly connected to the surface of the mounting plate, and a hydraulic rod is hinged to the inner wall of the fixing support. The upper end of the base is fixedly connected with a receiving hopper, a roller is arranged at the upper end of the receiving hopper, through use of the second material conveying belt, the cutting machine, the roller, a spiral conveying blade and a spiral rod, the cutting machine can conveniently cut a material packaging bag, tight cooperation is achieved in the horizontal automatic bale breaker, and conveying and cutting of materials are achieved. According to the unpacking and conveying device, all the components play an indispensable role in separating and conveying the materials and the packaging bags, the unpacking and conveying tasks of the materials are completed together, and the unpacking efficiency and quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a bale breaker technical field, in particular to a horizontal automatic bale breaker. BACKGROUND

[0002] In prior art, plastic particles are stored and transported through packaging bags, and before being processed into products, the packaging bags need to be removed, and the bale breaking needs to be manually removed, which is heavy workload, and for large production lines, multiple employees need to be specially arranged to break the bales at the same time, so as to supply the raw materials required by a production line, the Chinese utility model patent, authorization announcement number "CN221068792U", discloses a bale breaker, which comprises a box body and a collecting box, the left side and the right side of the box body are open, four support columns are fixedly connected at the bottom of the box body, two supporting plates are fixedly connected at the left side of the box body, the supporting plates are inclined, a support is fixedly connected between the bottoms of the two supporting plates, an observation window is formed in the front of the box body, a fixed plate is fixedly connected at the top of the right side of the box body, the fixed plate is located in the middle of the top of the right side of the box body, a first servo motor is fixedly connected at the top of the fixed plate, a lead screw is rotatably connected to the inner side of the box body, and the output shaft left end of the first servo motor is fixedly connected with the right end of the lead screw.

[0003] The above technical scheme can complete bale breaking without the participation of workers, and the bale breaking can be concentrated, but the above technical scheme still has certain defects, each pneumatic clamp jaw can only break a single material packaging bag each time, and the bale breaking process needs multiple steps (clamping, moving, cutting and recycling), which leads to low overall efficiency, and when a large number of material packaging bags are processed, the bale breaking speed cannot meet the demand of efficient production, therefore, the utility model provides a novel solution. UTILITY MODEL CONTENT

[0004] The utility model aims at least to solve one of the technical problems in prior art, and provides a horizontal automatic bale breaker, which can solve the problems that each pneumatic clamp jaw can only break a single material packaging bag each time, and the bale breaking process needs multiple steps (clamping, moving, cutting and recycling), which leads to low overall efficiency, and when a large number of material packaging bags are processed, the bale breaking speed cannot meet the demand of efficient production.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a horizontal automatic bale breaker, comprising a base;

[0006] The unpacking assembly is arranged on the base, and the unpacking assembly comprises a second material conveying belt, the second material conveying belt is fixedly installed on the base, the upper end of the second material conveying belt is fixedly connected with a fixing support, the inside of the fixing support is rotatably connected with a connecting shaft, the surface of the connecting shaft is rotatably connected with a mounting plate, the surface of the mounting plate is fixedly connected with two cutting machines, the inner wall of the fixing support is hingedly connected with a hydraulic rod, and the output end of the hydraulic rod is hingedly connected to the mounting plate;

[0007] The upper end of the base is fixedly connected with a receiving hopper, the upper end of the receiving hopper is fixedly connected with a first roller limiting frame and a second roller limiting frame, and the upper end of the receiving hopper is provided with a roller rotatably connected with the first roller limiting frame and the second roller limiting frame.

[0008] The upper end of the second roller limiting frame is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a gear, the surface of the roller is fixedly connected with a gear ring, the gear is engaged with the gear ring, and the surface of the roller is provided with a plurality of discharge holes.

[0009] Preferably, the unpacking assembly further comprises a spiral conveying blade, the spiral conveying blade is fixedly connected to the inner wall of the roller, the inner side of the spiral conveying blade is fixedly connected with two spiral rods, and the spiral conveying blade and the two spiral rods are both spiral-shaped.

[0010] Preferably, the left side of the roller is fixedly connected with a connecting frame, the connecting frame is a circular truncated cone-shaped cylindrical shell, and the receiving hopper is funnel-shaped.

[0011] Preferably, the upper end of the base is fixedly connected with a first material conveying belt, and the belt surface of the first material conveying belt is fixedly connected with a plurality of first connecting strips.

[0012] Preferably, the belt surface of the second material conveying belt is fixedly connected with three groups of second connecting strips.

[0013] Preferably, the upper end of the base is provided with a material discharge conveying belt, and the upper end of the material discharge conveying belt is fixedly connected with a guide frame in the shape of a U.

[0014] Compared with the prior art, the unpacking assembly has the following beneficial effects:

[0015] 1. The horizontal automatic unpacking machine, through the use of the second material conveying belt, the cutting machine, the roller, the spiral conveying blade and the spiral rod, the cutting machine can conveniently cut the material packaging bag, the material and the material packaging bag can be separated under the joint action of the roller, the spiral conveying blade and the spiral rod, and the horizontal automatic unpacking machine closely cooperates, from the conveying, cutting of the material to the separation and conveying of the material and the packaging bag, each component plays an indispensable role, and the unpacking and conveying tasks of the material are completed, so that the unpacking efficiency and quality are improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model is further illustrated below in combination with the drawings and embodiments:

[0017] Figure 1 It is a horizontal automatic unpacking machine structure schematic view of the utility model;

[0018] Figure 2 It is a cylinder schematic view of the utility model;

[0019] Figure 3 It is a second material conveying belt schematic view of the utility model;

[0020] Figure 4 It is a spiral conveying blade schematic view of the utility model;

[0021] Figure 5 It is a first material conveying belt schematic view of the utility model;

[0022] Figure 6 It is a material discharging conveying belt schematic view of the utility model.

[0023] Sign: 1, base; 2, first material conveying belt; 3, second material conveying belt; 4, material collecting hopper; 5, cylinder; 6, material discharging conveying belt; 7, first connecting strip; 8, fixed support; 9, connecting shaft; 10, mounting plate; 11, cutting machine; 12, hydraulic rod; 13, second connecting strip; 14, first cylinder limiting frame; 15, second cylinder limiting frame; 16, driving motor; 17, gear; 18, gear ring; 19, spiral conveying blade; 20, spiral rod; 21, material guide frame. DETAILED DESCRIPTION

[0024] This part will describe the specific embodiments of the utility model in detail, and the preferred embodiments of the utility model are shown in the drawings, and the drawings are used to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0025] In the description of the utility model, it should be understood that the orientation description, such as the orientation or position relationship of up, down, front, back, left, right and the like, is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as the limitation of the utility model.

[0026] In the description of the utility model, greater than, less than, exceed and the like are understood as not including the number, above, below, within and the like are understood as including the number. If it is described to the first, the second is only used for distinguishing the technical features for the purpose, and can not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0027] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection should be broadly understood, and the specific meaning of the above words in the utility model can be reasonably determined by the person skilled in the art in combination with the specific content of the technical scheme.

[0028] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a horizontal automatic unpacking machine, including base 1, unpacking assembly, unpacking assembly is arranged on base 1, unpacking assembly includes second material conveying belt 3, second material conveying belt 3 is fixedly installed on base 1, the upper end of second material conveying belt 3 is fixedly connected with fixed support 8, the inside rotationally connected with connecting shaft 9 of fixed support 8, the surface rotationally connected with mounting plate 10 of connecting shaft 9, the surface of mounting plate 10 is fixedly connected with two cutting machines 11, the inner wall of fixed support 8 is hinged with hydraulic rod 12, the output end of hydraulic rod 12 is hinged on mounting plate 10, the upper end of base 1 is fixedly connected with receiving hopper 4, the upper end of receiving hopper 4 is fixedly connected with first cylinder limiting frame 14 and second cylinder limiting frame 15, the upper end of receiving hopper 4 is provided with cylinder 5, cylinder 5 is rotationally connected with first cylinder limiting frame 14 and second cylinder limiting frame 15, the upper end of second cylinder limiting frame 15 is fixedly connected with driving motor 16, the output end of driving motor 16 is fixedly connected with gear 17, the surface of cylinder 5 is fixedly connected with gear ring 18, gear 17 is engaged with gear ring 18, and a plurality of discharge holes are formed in the surface of cylinder 5.

[0029] Unpacking assembly further includes spiral conveying blade 19, spiral conveying blade 19 is fixedly connected to the inner wall of cylinder 5, the inner side of spiral conveying blade 19 is fixedly connected with two spiral rods 20, and spiral conveying blade 19 and the two spiral rods 20 are all spiral.

[0030] The left side of cylinder 5 is fixedly connected with connecting frame, the connecting frame is circular table-shaped cylindrical shell, and receiving hopper 4 is funnel-shaped.

[0031] The upper end of base 1 is fixedly connected with first material conveying belt 2, and the belt surface of first material conveying belt 2 is fixedly connected with a plurality of first connecting strips 7.

[0032] The belt surface of second material conveying belt 3 is fixedly connected with three groups of second connecting strips 13.

[0033] The upper end of the base 1 is provided with a material discharging conveyor belt 6, and the upper end of the material discharging conveyor belt 6 is fixedly connected with a U-shaped material guide frame 21.

[0034] In use, first, the material to be unpacked is placed on the first material conveyor belt 2, and the plurality of first connecting strips 7 fixedly connected with the belt surface of the first material conveyor belt 2 help to stabilize the material and prevent it from sliding during conveying, so that the material is stably conveyed to the second material conveyor belt 3.

[0035] After the material reaches the second material conveyor belt 3, the second material conveyor belt 3 starts to operate and moves the material; at this time, the hydraulic rod 12 is started, and the output end thereof pushes the mounting plate 10 to rotate about the connecting shaft 9; the two cutting machines 11 on the mounting plate 10 are lowered and cut the packaging bag of the material; the three groups of second connecting strips 13 on the belt surface of the second material conveyor belt 3 further stabilize the material, ensure that the position of the material is relatively fixed during cutting, improve the cutting accuracy and stability, and facilitate the subsequent separation of the material and the packaging bag.

[0036] The cut material and packaging bag continue to move with the second material conveyor belt 3 until they enter the inside of the roller 5; the driving motor 16 is started, and the gear 17 at the output end thereof drives the gear ring 18 engaged therewith to rotate, thereby causing the roller 5 to rotate about its own axis; the spiral conveying blades 19 on the inner wall of the roller 5 and the spiral rods 20 on the inner side thereof stir and scatter the material when the roller 5 rotates; the material is conveyed in the inside of the roller 5 and discharged from the discharge hole on the surface of the roller 5 under the action of the spiral conveying blades 19 and the spiral rods 20, while the packaging bag is continuously conveyed to other positions for processing from the left side of the roller 5 under the conveying of the spiral conveying blades 19 and the spiral rods 20, thereby realizing the effective separation of the material and the packaging bag.

[0037] The material discharged from the discharge hole of the roller 5 falls into the material collecting hopper 4 below which is in the shape of a funnel; the material collecting hopper 4 centrally guides the material to the below, and then the material falls on the material discharging conveyor belt 6; the U-shaped material guide frame 21 at the upper end of the material discharging conveyor belt 6 plays a role in guiding and gathering the material, avoids the scattering of the material, and ensures that the material is smoothly conveyed to the subsequent processing link through the material discharging conveyor belt 6, thereby completing the unpacking and conveying process of the material.

[0038] Further, through the use of the second material conveyor belt 3, the cutting machine 11, the roller 5, the spiral conveying blades 19 and the spiral rods 20, the cutting machine 11 can cut the packaging bag of the material, and the material and the packaging bag of the material can be separated under the joint action of the roller 5, the spiral conveying blades 19 and the spiral rods 20, and closely cooperate in the horizontal automatic unpacking machine, so that each component plays an indispensable role in the conveying, cutting, separation and conveying of the material and the packaging bag, thereby completing the unpacking and conveying task of the material and improving the unpacking efficiency and quality.

[0039] The use of the first connecting strip 7 increases the friction between the material and the conveying belt; during the conveying of the material from the placement point to the second material conveying belt 3, effectively prevents the material from sliding and shifting due to inertia, vibration and other factors, ensuring that the material can be smoothly transmitted on the first material conveying belt, providing a stable material basis for the smooth development of subsequent processes; the use of the second connecting strip 13 further plays a stabilizing role after the material reaches the second material conveying belt 3; in each link of the movement of the material with the second material conveying belt 3, the cutting of the material packaging bag by the cutting machine 11, and the conveying of the material to the roller 5, the material can be prevented from shaking or shifting, ensuring that the material is always in the right place, and ensuring the accuracy and stability of subsequent cutting, separation and other operations.

[0040] Structure description: base 1: support the whole horizontal automatic unpacking machine, provide installation basis for other parts, ensure the stability of the whole equipment;

[0041] First material conveying belt 2: responsible for conveying the material to be unpacked from the placement point to the second material conveying belt 3, realizing the preliminary transportation of the material;

[0042] Second material conveying belt 3: receiving the material conveyed by the first material conveying belt 2, cutting the material packaging bag in cooperation with the cutting machine 11 during the conveying process, and conveying the cut material and packaging bag to the roller 5;

[0043] Material collecting hopper 4: funnel-shaped, used for collecting the material discharged from the discharge hole of the roller 5, and guiding the material to the material discharge conveying belt 6 below;

[0044] Roller 5: rotates under the drive of the driving motor 16, the spiral conveying blade 19 and the spiral rod 20 inside it stir and scatter the material, separate the material from the packaging bag, and discharge the material through the surface discharge hole, while conveying the packaging bag to other positions for processing;

[0045] Material discharge conveying belt 6: conveying the material collected by the material collecting hopper 4 to the subsequent processing link, completing the final conveying task of the material;

[0046] First connecting strip 7: fixed on the belt surface of the first material conveying belt 2, increasing the friction between the material and the conveying belt, preventing the material from sliding and shifting due to inertia, vibration and other factors during the conveying process, and ensuring the smooth transmission of the material;

[0047] Fixed support 8: fixed on the upper end of the second material conveying belt 3, providing installation position for connecting shaft 9, hydraulic rod 12 and other components, ensuring the stable work of related components;

[0048] Connecting shaft 9: enabling the installation plate 10 to rotate in the fixed support 8, providing rotating support for the lifting of the cutting machine 11;

[0049] The mounting plate 10 is used for fixing two cutting machines 11, and the cutting machines 11 are driven to rotate around the connecting shaft 9 under the pushing of the hydraulic rod 12, and the cutting machines 11 are driven to descend to cut the material packaging bag;

[0050] The cutting machine 11 is installed on the mounting plate 10, and is used for cutting the material packaging bag when descending, and is a key component for realizing the separation of the material and the packaging bag;

[0051] The hydraulic rod 12 is hinged on the inner wall of the fixed support 8 and the mounting plate 10, and is used for driving the mounting plate 10 to rotate around the connecting shaft 9 through the extension and retraction, and is used for controlling the lifting and descending of the cutting machine 11;

[0052] The second connecting strip 13 is fixed on the belt surface of the second material conveying belt 3, and is used for stabilizing the material during the movement of the material along with the second material conveying belt 3, the cutting of the cutting machine 11 and the conveying of the material to the roller 5, so as to ensure the relative fixation of the position of the material and improve the accuracy and stability of the cutting and separation operation;

[0053] The first roller limiting frame 14 and the second roller limiting frame 15 are fixed on the upper end of the material collecting hopper 4, and are used for limiting the position of the roller 5, so that the roller 5 can stably rotate;

[0054] The driving motor 16 is fixed on the upper end of the second roller limiting frame 15, and the gear 17 at the output end of the driving motor 16 is engaged with the tooth ring 18 on the surface of the roller 5, so as to provide power for the rotation of the roller 5;

[0055] The gear 17 and the tooth ring 18 are engaged with each other, and the power of the driving motor 16 is transmitted to the roller 5, so as to drive the roller 5 to rotate around the axis thereof;

[0056] The spiral conveying blade 19 and the spiral rod 20 are fixed on the inner wall of the roller 5, and are used for stirring and scattering the material when the roller 5 rotates, so as to realize the separation of the material and the packaging bag, and convey the material to the material discharging hole and convey the packaging bag to the left side of the roller 5;

[0057] The connecting frame is fixed on the left side of the roller 5, and is a circular table-shaped cylindrical shell, and is used for guiding the packaging bag to be conveyed from the left side of the roller 5 to other positions for processing;

[0058] The material guiding frame 21 is fixed on the upper end of the material discharging conveying belt 6, and is in the shape of "U", and is used for guiding and gathering the material falling from the material collecting hopper 4, so as to avoid the scattering of the material and ensure the smooth conveying of the material to the subsequent processing link;

[0059] The embodiments of the utility model are described in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A horizontal automated unpacking machine, characterized in that: Includes base (1); The unpacking assembly is set on the base (1). The unpacking assembly includes a second material conveyor belt (3). The second material conveyor belt (3) is fixedly installed on the base (1). The upper end of the second material conveyor belt (3) is fixedly connected to a fixed bracket (8). The inside of the fixed bracket (8) is rotatably connected to a connecting shaft (9). The surface of the connecting shaft (9) is rotatably connected to a mounting plate (10). The surface of the mounting plate (10) is fixedly connected to two cutting machines (11). The inner wall of the fixed bracket (8) is hinged to a hydraulic rod (12). The output end of the hydraulic rod (12) is hinged to the mounting plate (10). A receiving hopper (4) is fixedly connected to the upper end of the base (1). A first roller limiting frame (14) and a second roller limiting frame (15) are fixedly connected to the upper end of the receiving hopper (4). A roller (5) is provided at the upper end of the receiving hopper (4). The roller (5) is rotatably connected to the first roller limiting frame (14) and the second roller limiting frame (15). The upper end of the second roller limit frame (15) is fixedly connected to a drive motor (16), the output end of the drive motor (16) is fixedly connected to a gear (17), the surface of the roller (5) is fixedly connected to a toothed ring (18), the gear (17) meshes with the toothed ring (18), and the surface of the roller (5) is provided with multiple discharge holes.

2. The horizontal automated unpacking machine according to claim 1, characterized in that: The unpacking assembly also includes a spiral conveying blade (19), which is fixedly connected to the inner wall of the drum (5). Two spiral rods (20) are fixedly connected to the inner side of the spiral conveying blade (19). The spiral conveying blade (19) and the two spiral rods (20) are all spiral in shape.

3. A horizontal automated unpacking machine according to claim 1, characterized in that: A connecting frame is fixedly connected to the left side of the roller (5). The connecting frame is a cylindrical shell in the shape of a frustum, and the receiving hopper (4) is funnel-shaped.

4. A horizontal automated unpacking machine according to claim 1, characterized in that: The upper end of the base (1) is fixedly equipped with a first material conveyor belt (2), and a plurality of first connecting strips (7) are fixedly connected to the surface of the first material conveyor belt (2).

5. A horizontal automated unpacking machine according to claim 1, characterized in that: The second material conveyor belt (3) has three sets of second connecting strips (13) fixedly connected to its belt surface.

6. A horizontal automated unpacking machine according to claim 1, characterized in that: The upper end of the base (1) is equipped with a material discharge conveyor belt (6), and the upper end of the material discharge conveyor belt (6) is fixedly connected with a U-shaped guide frame (21).

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