Edge material collecting device of insulating film slitting machine

By installing a detachment component on the insulating film slitting machine, positive and negative ions generated by an ion transformer and a fan are used to neutralize static electricity, solving the problem of easy adhesion of insulating film edge material on the slitting machine and achieving efficient edge material collection.

CN224030339UActive Publication Date: 2026-03-24SHANDONG JINJIALONG NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

During the slitting process of the insulating film, static electricity is generated due to friction and cutting, causing the edge material to adhere to the inner wall of the collection device, affecting the collection efficiency and increasing the frequency of manual cleaning.

Method used

The device employs a detachment component, which converts low voltage to high voltage via an ion transformer to generate positive and negative ions. A fan blows out these ions, which then neutralize the static electricity on the surface of the edge material, eliminating static charge and enabling rapid collection of the edge material.

Benefits of technology

It effectively eliminates static electricity, improves the efficiency of edge material collection, reduces the frequency of manual cleaning, and ensures the normal operation of the slitting machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leftover material collecting device of an insulating film slitting machine, and relates to the technical field of insulating film leftover material collection. Comprising a main body frame, a collecting box is arranged in the main body frame, a mounting groove is formed in the inner wall of the main body frame, an ion transformer and a fan are started through a controller through an arranged separation assembly, the ion transformer converts input low voltage into high voltage and applies the high voltage to an ion spray point frame, and the ion spray point is separated from the fan under the action of the high voltage. Air molecules are ionized to generate a large number of positive ions and negative ions, and when the insulating film offcut with static electricity is in contact with the positive ions and the negative ions blown out by the fan, due to mutual attraction of charges with opposite polarities, the static electricity on the surface of the insulating film offcut can generate neutralization reaction with ions with opposite polarities; and therefore, the number of electrostatic charges on the surface of the insulating film offcut is reduced, the purpose of eliminating static electricity is achieved, the insulating film offcut can conveniently and rapidly fall into the collecting box, and the collecting efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulating film edge material collection technical field, concretely is a kind of insulating film slitting machine edge material collection device. BACKGROUND

[0002] In electronics, electric power and other industries, insulating film as the key material to ensure the safe operation of equipment is widely used in the manufacture of capacitor, transformer insulation layer and other products, and insulating film slitting machine bears the heavy responsibility of accurately cutting wide film into specific specification narrow strip.

[0003] However, due to its excellent insulation performance, when the slitting machine is running, the film produces violent friction and cutting action with the cutting tool, guide roller and other equipment components, and static electricity is easily accumulated. These static electricity adheres to the edge material generated by slitting, causing many problems for edge material collection work. The insulating film edge material is usually light and thin, and when it is attached with static electricity, it will be like being endowed with "stickiness" and actively adsorbed on the inner wall of the collection device, the palm or clothes of the operator, and the edge material that should have fallen smoothly into the collection container is frequently adsorbed and retained, causing the collection process to be interrupted, greatly affecting the collection efficiency, increasing the frequency of manual cleaning and labor intensity, and possibly causing edge material accumulation due to delayed collection, hindering the normal operation of the slitting machine and slowing down the entire production process. Therefore, an insulating film slitting machine edge material collection device is urgently needed to solve the above problems. SUMMARY

[0004] The utility model aims at providing an insulating film slitting machine edge material collection device to solve the problem that the insulating film itself has good insulation performance, and static electricity is easily brought about by friction and cutting between the film and the equipment during the slitting process of the slitting machine. When the edge material is attached with static electricity, the light insulating film edge material is easily adsorbed on the contact object, thereby affecting the collection efficiency.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an insulating film slitting machine edge material collection device, comprising a main body frame, a collection box is arranged inside the main body frame, an installation groove is formed in the inner wall of the main body frame, a detachment assembly is arranged on the inner wall of the installation groove;

[0006] The detachment assembly comprises a fixed frame, the fixed frame is fixedly connected to the inner wall of the installation groove, two fans are fixedly connected to the inner wall of the fixed frame, an ion discharge needle frame is fixedly connected to the inner wall of the installation groove, a fixed groove is formed in the side wall of the main body frame, an ion transformer is fixedly connected to the inner wall of the fixed groove, the ion transformer is electrically connected to the ion discharge needle frame, a controller is fixedly connected to the inner wall of the fixed groove, the controller is electrically connected to the ion transformer, and the controller is electrically connected to the fan.

[0007] Preferably, the top surface of the main frame is provided with a placing groove, and the inner wall of the placing groove is provided with a plurality of pressing plates.

[0008] Preferably, the inner wall of the placing groove is provided with a plurality of strip-shaped holes.

[0009] Preferably, the inner wall of the mounting groove is fixedly connected with a protection plate, and the top surface of the protection plate is provided with a plurality of air permeable holes.

[0010] Preferably, the inner wall of the fixing groove is provided with an avoiding groove, and the inner wall of the avoiding groove is detachably connected with a shielding plate through bolts.

[0011] Preferably, the inner wall of the fixing groove is fixedly connected with a storage battery, the storage battery is electrically connected with the ion transformer, the storage battery is connected with the controller, and the storage battery is electrically connected with the fan.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] Through the setting of the separation assembly, the ion transformer and the fan are started through the controller, the ion transformer converts the input low voltage into high voltage and applies to the ion discharge needle frame, under the action of the high voltage, the air molecules are ionized to generate a large number of positive and negative ions, when the fan rotates, the downward airflow is generated, the two fans are arranged above the ion discharge needle frame, so that the fan blows the positive and negative ions generated by ionization quickly and uniformly downward, when the insulating film edge material with static electricity contacts the positive and negative ions blown by the fan, due to the mutual attraction of the opposite charges, the static electricity on the surface of the insulating film edge material is neutralized with the ions of the opposite polarity, so that the number of static electricity charges on the surface of the insulating film edge material is reduced, the purpose of eliminating static electricity is achieved, and then the insulating film edge material quickly falls into the inside of the collecting box, and the collecting efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0015] Figure 2 It is a fixing groove structure schematic view of the utility model;

[0016] Figure 3 It is a placing groove structure schematic view of the utility model;

[0017] Figure 4 It is a main frame partial sectional structure schematic view of the utility model.

[0018] In the figure: 1, main body frame; 2, collection box; 3, mounting groove; 4, separation assembly; 401, fixed frame; 402, fan; 403, ion discharge needle frame; 404, fixed groove; 405, ion transformer; 406, controller; 407, avoidance groove; 408, shielding plate; 409, protection plate; 410, air-permeable hole; 411, placing groove; 412, strip-shaped hole; 413, pressing plate; 5, battery. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0020] Please refer to Figures 1-4 The insulation film slitting machine edge material collecting device provided by the utility model has the advantages that the separation assembly is arranged on the inner wall of the mounting groove of the main body frame, the fixed frame is fixedly connected to the inner wall of the mounting groove, the two fans are fixedly connected to the inner wall of the fixed frame, the ion discharge needle frame is fixedly connected to the inner wall of the mounting groove, the fixed groove is arranged on the side wall of the main body frame, the ion transformer is fixedly connected to the inner wall of the fixed groove, the ion transformer is electrically connected to the ion discharge needle frame, the controller is fixedly connected to the inner wall of the fixed groove, the controller is electrically connected to the ion transformer and the fan, the ion transformer converts the input low voltage into high voltage and applies the high voltage to the ion discharge needle frame under the action of the high voltage, air molecules are ionized to generate a large number of positive ions and negative ions, the fan generates downward airflow when rotating, the two fans are arranged above the ion discharge needle frame, so that the fan blows the generated positive ions and negative ions downward quickly and uniformly, when the edge material of the insulation film with static electricity contacts the positive and negative ions blown out by the fan, the static electricity on the surface of the insulation film edge material neutralizes the ions of the opposite polarity due to the attraction between the opposite charges, so that the number of static charges on the surface of the insulation film edge material is reduced, the purpose of eliminating static electricity is achieved, and then the insulation film edge material falls into the inside of the collection box quickly, and the collection efficiency is improved.

[0021] Further, the top surface of the main frame 1 is provided with a placing groove 411, and a plurality of pressing plates 413 are arranged in the placing groove 411, and the sizes of the pressing plates 413 are matched with the sizes of the inner wall of the collecting box 2. The pressing plates 413 are arranged to facilitate the compaction of the insulating film scraps in the collecting box 2 according to the amount of the collection in the collecting box 2, thereby improving the utilization rate of the collection space in the collecting box 2.

[0022] Further, a plurality of strip-shaped holes 412 are arranged in the inner wall of the placing groove 411, and the sizes of the strip-shaped holes 412 are matched. The strip-shaped holes 412 are arranged to facilitate the air inlet of the fan 402 during rotation.

[0023] Further, the inner wall of the mounting groove 3 is fixedly connected with a protective plate 409, and a plurality of air-permeable holes 410 are arranged in the top surface of the protective plate 409. The protective plate 409 is arranged to facilitate the protection of the ion discharge needle frame 403 and avoid touching.

[0024] Further, the inner wall of the fixing groove 404 is provided with an avoiding groove 407, and a shielding plate 408 is detachably connected to the inner wall of the avoiding groove 407 through bolts. The detachable shielding plate 408 is arranged to facilitate the maintenance or replacement of the electrical elements in the fixing groove 404.

[0025] Further, the inner wall of the fixing groove 404 is fixedly connected with a storage battery 5, and the storage battery 5 is electrically connected with the ion transformer 405, the controller 406, and the fan 402. The storage battery 5 is arranged to facilitate the provision of power for the ion transformer 405, the controller 406, and the fan 402 in case of sudden power failure.

[0026] Working principle: The controller 406 starts the ion transformer 405 and the fan 402 through the arrangement of the separation assembly 4. The ion transformer 405 converts the input low voltage into high voltage and applies it to the ion discharge needle frame 403. Under the action of high voltage, air molecules are ionized to generate a large number of positive and negative ions. When the fan 402 rotates, it generates a downward airflow. The two fans 402 are arranged above the ion discharge needle frame 403, so that the fan 402 blows the generated positive and negative ions downward quickly and uniformly. When the insulating film scraps with static electricity contact the positive and negative ions blown by the fan 402, the static electricity on the surface of the insulating film scraps will neutralize the ions of the opposite polarity due to the attraction between the opposite charges, thereby reducing the number of static charges on the surface of the insulating film scraps and achieving the purpose of eliminating static electricity. Further, the insulating film scraps can quickly fall into the interior of the collecting box 2, thereby improving the collection efficiency.

[0027] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. An insulation film slitter edge material collecting device comprising a main frame (1), characterized in that: The inside of the main frame (1) is provided with a collection box (2), the inner wall of the main frame (1) is provided with a mounting groove (3), and the inner wall of the mounting groove (3) is provided with a separation assembly (4); The separation assembly (4) comprises a fixed frame (401), the fixed frame (401) is fixedly connected to the inner wall of the mounting groove (3), two fans (402) are fixedly connected to the inner wall of the fixed frame (401), the inner wall of the mounting groove (3) is fixedly connected with an ion discharge needle frame (403), the side wall of the main frame (1) is provided with a fixed groove (404), the inner wall of the fixed groove (404) is fixedly connected with an ion transformer (405), the ion transformer (405) is electrically connected with the ion discharge needle frame (403), the inner wall of the fixed groove (404) is fixedly connected with a controller (406), the controller (406) is electrically connected with the ion transformer (405), and the controller (406) is electrically connected with the fan (402).

2. The edge material collection device of claim 1, wherein: The top surface of the main frame (1) is provided with a placing groove (411), and the inside of the placing groove (411) is provided with a plurality of pressing plates (413).

3. The edge material collection device of claim 2, wherein: The inner wall of the placing groove (411) is provided with a plurality of strip-shaped holes (412), and the sizes of the strip-shaped holes (412) are matched.

4. The edge material collection device of claim 1, wherein: The inner wall of the mounting groove (3) is fixedly connected with a protection plate (409), and the top surface of the protection plate (409) is provided with a plurality of air holes (410).

5. The edge collection device of claim 1, wherein: The inner wall of the fixed groove (404) is provided with an avoiding groove (407), and the inner wall of the avoiding groove (407) is detachably connected with a shielding plate (408) through bolts.

6. The edge material collection device of claim 1, wherein: The inner wall of the fixed groove (404) is fixedly connected with a storage battery (5), the storage battery (5) is electrically connected with the ion transformer (405), the storage battery (5) is electrically connected with the controller (406), and the storage battery (5) is electrically connected with the fan (402).