Winding device for cable production

Abstract

The utility model relates to the field of winding devices, in particular to a winding device for cable production, which comprises a base, a second motor, a mounting frame, a lead screw, a dredging ring, a guide rail, a slider, a fixing plate and a connecting frame. A mounting frame is fixedly connected to the center of the upper surface of the base, a second motor is mounted on the side surface, close to the end, of the mounting frame, a lead screw penetrating through the mounting frame and used for moving the dredging ring in the designated direction is mounted at the output end of the second motor, and guide rails connected with the mounting frame are mounted on the two sides of the upper end of the lead screw. According to the winding device for cable production, through the components such as the dredging ring, the lead screw and the sliding block, cables can be effectively guided and managed, ordered arrangement of the cables is ensured, winding and knotting are avoided, automatic carding and winding are achieved through motor driving, the production efficiency is remarkably improved, the production cost is reduced, and the production efficiency is improved. A lubricating system is arranged, necessary lubricating oil is provided for key parts, and abrasion is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding device field especially relates to a winding device for cable production. BACKGROUND

[0002] The winding device for cable production is a device used in the production process of cables, mainly used for winding the produced cables into rolls for storage and transportation. The main functions of the winding device for cable production include winding the cables during the production process, ensuring the neat arrangement and efficient storage of the cables. These devices usually have multiple functions such as surface cleaning, buffer protection, and adaptability adjustment to improve the quality and efficiency of cable winding.

[0003] During the production process of cables, if there is no effective combing and management, the cables are prone to entanglement or knotting, which not only affects the continuity of production, but also may cause damage to the cables. Manual operation for combing and winding the cables is inefficient and difficult to meet the needs of large-scale production. Lack of lubrication will increase the friction between mechanical parts, accelerate wear and tear, and reduce the service life of the equipment.

[0004] Therefore, in view of the above problems in the production process of cables, if there is no effective combing and management, the cables are prone to entanglement or knotting, manual operation for combing and winding the cables is inefficient, and lack of lubrication will increase the friction between mechanical parts, accelerate wear and tear, and reduce the service life of the equipment. A winding device for cable production can be designed by using components such as a guide ring, a lead screw, and a sliding block to effectively guide and manage the cables, ensure their orderly arrangement, avoid entanglement and knotting, and realize automatic combing and winding by using a motor drive, significantly improving production efficiency. The device is equipped with a lubrication system to provide necessary lubricating oil for critical parts, reduce wear and tear, and prolong the service life of the equipment. SUMMARY

[0005] In order to overcome the problems of entanglement or knotting of cables during the production process of cables, manual operation for combing and winding the cables is inefficient, and lack of lubrication will increase the friction between mechanical parts, accelerate wear and tear, and reduce the service life of the equipment.

[0006] The utility model discloses a technical scheme for a winding device for cable production, comprising a base, a second motor, a mounting frame, a lead screw, a dredging ring, a guide rail, a sliding block, a fixed plate, a connecting frame, a third motor, a second rotating shaft and a rotating disc.

[0007] Preferably, the base serves as the basic support structure of the entire device, and a mounting frame is fixedly connected to the center of the upper surface of the base. This frame provides a platform for mounting other components. A second motor is mounted on the side surface of the mounting frame near the end. The output end of the motor is connected to a lead screw that penetrates the mounting frame. When the second motor operates, it drives the lead screw to rotate. The sliding block on the lead screw is connected to the guide rail to ensure smooth movement along the direction of the lead screw. A dredging ring is installed at the center of the upper end of the sliding block to orderly arrange the cables. As the sliding block moves along the lead screw, the dredging ring also moves accordingly, effectively combing and managing the cables and preventing them from winding or knotting. Two sets of connecting frames are symmetrically installed on the upper surface of the base near the edge line. A third motor is installed at the upper end inside each connecting frame. The output end of the third motor is connected to a second rotating shaft, and the lower end of the second rotating shaft is installed with a rotating disc. When the third motor operates, it drives the rotating disc to rotate through the second rotating shaft. The rotating disc is responsible for conveying the cables from the production line to the dredging ring for further combing and arranging.

[0008] Preferably, a partition is installed on the center of the upper surface of the base, and a winding drum is installed on the center of the surface of the partition. A first motor is installed on the center of the side of the partition away from the winding drum.

[0009] Preferably, a first rotating shaft that penetrates the winding drum is installed on the output end of the first motor. Fixed hooks corresponding to the dredging ring are installed on the inner surface of the winding drum near the edge line.

[0010] Preferably, multiple sets of fixed plates are installed on the side of the partition away from the first motor near the edge line from left to right. Guide frames are installed at the center of the end of the fixed plates and located at the center of the two sets of connecting frames.

[0011] Preferably, a connecting block is fixedly connected to the side end of the base. Two sets of lubricating boxes are symmetrically installed on the upper surface of the connecting block. A communication plate is fixedly connected to the upper end of the two sets of lubricating boxes.

[0012] As preferred, a plurality of groups of nozzles are installed in the fixed frame in the inside of the lubricating box, and a plurality of groups of nozzles are installed in the inside of the lubricating box.

[0013] As preferred, a high-pressure pump is installed in the center of the upper end of the communication plate, and a connecting pipe connected with the nozzles is installed in the output end of the high-pressure pump.

[0014] As preferred, a connecting plate is installed on the side of the installation frame away from the partition plate, and a cable main body penetrating through the guide frame and the fixed frame is installed on the inner side surface of the winding drum.

[0015] The cable production winding device has the advantages that compared with the traditional cable production winding device, the second motor drives the screw to rotate, so that the sliding block can move along the direction of the screw, and the guide ring installed on the sliding block moves accordingly, so that the position can be dynamically adjusted to guide and manage the cable, which ensures that the cable can be arranged in order before entering the winding process, avoids the problems of winding and knotting, and the guide rail ensures that the sliding block and the guide ring thereon can move smoothly and accurately along the predetermined path, which not only improves the efficiency of cable carding, but also ensures that the cable will not be damaged or twisted during the arrangement process, the third motor drives the rotating disc to rotate by driving the second rotating shaft, guides and conveys the cable on the production line into the guide ring, the process is highly automated, reduces the need for manual intervention, and can ensure that the cable enters the carding system with appropriate tension and speed, preparing for subsequent winding, the base provides stable support for the entire device, ensuring the stability and reliability of all components, the installation frame provides a stable mounting platform, so that the second motor, screw and other key components can work normally, and the connecting frame provides a fixed position for the third motor and related components, ensuring that they can effectively perform their respective functions. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The cable production winding device is shown as a whole structure schematic view.

[0017] Figure 2 The cable production winding device is shown as a whole structure schematic view.

[0018] Figure 3 The cable production winding device is shown as a whole structure schematic view.

[0019] Figure 4 The cable production winding device is shown as a whole structure schematic view.

[0020] Figure 5 The cable production winding device is shown as a whole structure schematic view.

[0021] BRIEF DESCRIPTION OF DRAWINGS 1, base; 2, connecting block; 3, first motor; 4, partition; 5, winding drum; 6, first rotating shaft; 7, fixing hook; 8, connecting plate; 9, second motor; 10, mounting frame; 11, lead screw; 12, dredging ring; 13, guide rail; 14, sliding block; 15, fixed plate; 16, guide frame; 17, connecting frame; 18, third motor; 19, second rotating shaft; 20, rotating disc; 21, lubricating tank; 22, water inlet pipe; 23, high-pressure pump; 24, connecting pipe; 25, communication plate; 26, spray head; 27, fixing frame; 28, cable main body. DETAILED DESCRIPTION

[0022] The utility model is further explained in connection with the drawings and embodiments.

[0023] Please refer to Figure 1 - Figure 4 The utility model provides a kind of winding device for cable production, including base 1, second motor 9, mounting frame 10, lead screw 11, dredging ring 12, guide rail 13, sliding block 14, fixed plate 15, connecting frame 17, third motor 18, second rotating shaft 19 and rotating disc 20;The upper surface center of base 1 is fixedly connected with mounting frame 10, and second motor 9 is installed on the side surface of mounting frame 10 close to end portion, and the output end of second motor 9 is installed with the lead screw 11 for moving dredging ring 12 along specified direction and penetrating mounting frame 10, the guide rail 13 connected with mounting frame 10 is installed on the upper end of lead screw 11, and the sliding block 14 slidingly connected with guide rail 13 is drivingly connected on the upper end of lead screw 11, and the dredging ring 12 for sequentially combing and managing cable is installed on the upper end center of sliding block 14, and two groups of connecting frames 17 are symmetrically installed on the upper surface of base 1 close to borderline, and third motor 18 is installed in the inside upper end of connecting frame 17, and the output end of third motor 18 is installed with second rotating shaft 19, and rotating disc 20 for conveying cable into dredging ring 12 is installed on the lower end of second rotating shaft 19.

[0024] Please refer to Figure 1 - Figure 2In this embodiment, the first motor 3 output end is installed with a first rotating shaft 6 penetrating the winding drum 5, the inner surface of the winding drum 5 is installed with a fixed hook 7 corresponding to the dredging ring 12 near the edge line, the first motor 3 directly drives the winding drum 5 to rotate through the first rotating shaft 6, this direct power transmission mode reduces energy loss and improves transmission efficiency, so that the winding drum 5 can perform winding operation at a more stable speed and power, the fixed hook 7 arranged inside the winding drum 5 corresponds to the dredging ring 12, which can effectively capture and fix the cable delivered from the dredging ring 12, ensuring that the cable can be uniformly and tightly wound on the winding drum 5, which not only improves the quality of winding, but also prevents the cable from loosening or mispositioning during winding. The design of the fixed hook 7 helps to provide initial positioning when the cable starts to wind, avoiding the sliding or displacement problem of the cable in the starting stage, enhancing the stability of the whole winding process. Through the precise positioning and stable winding of the cable by the fixed hook 7, the high quality of the product is guaranteed, and the product defects caused by human factors are reduced. The side of the partition plate 4 away from the first motor 3 is installed with a plurality of fixed plates 15 from left to right near the edge line, the end of the fixed plate 15 is provided with a guide frame 16 located at the center of the two connecting frames 17, the setting of the guide frame 16 can provide additional guiding support for the cable before entering the dredging ring 12, ensuring that the cable can accurately and accurately transition from the production line to the dredging ring 12, which helps to improve the accuracy of the whole winding process and reduce the possibility of cable deviation or mispositioning. The combination of the fixed plate 15 and the guide frame 16 increases the physical structure strength of the system, making the whole device more stable and reliable, especially when running at high speed or handling heavy cable, this design can effectively reduce vibration and shaking, maintain the stability of equipment operation. Through precise cable guiding and stable mechanical structure, the overall working efficiency of the production line is improved, the downtime and material waste caused by improper cable arrangement are reduced, and precise guiding and stable operation environment help to maintain high-quality finished product standards, ensuring that each piece of cable can be uniformly and tightly wound, improving the market competitiveness of the final product.

[0025] Please refer to Figure 2 - Figure 3In the embodiment, the base 1 side end is fixedly connected with a connecting block 2, two groups of lubricating boxes 21 are symmetrically installed on the upper surface of the connecting block 2, the upper ends of the two groups of lubricating boxes 21 are fixedly connected with a communication plate 25, by setting the two groups of lubricating boxes 21 and connecting them by the communication plate 25, centralized lubrication management of key parts of the equipment can be realized, this way is convenient for monitoring and maintaining the lubricating oil supply, ensuring that each lubrication point is fully lubricated, the design of the lubricating system makes the lubricating oil more evenly and efficiently distributed to the parts that need to be lubricated, reducing friction and wear, prolonging the service life of the equipment, the lubricating boxes 21 are symmetrically arranged on the connecting block 2, which is not only beautiful but also compact in structure, saving space, and also conducive to maintaining the overall balance of the equipment, the centralized lubrication system is convenient for operators to carry out daily inspection and maintenance work, without the need to check each lubrication point one by one, improving work efficiency and reducing maintenance cost, a fixed frame 27 is installed in the center of the two groups of lubricating boxes 21, a plurality of spray heads 26 are installed in the fixed frame 27 in sequence from top to bottom, a water inlet pipe 22 connected with the communication plate 25 is installed in the lubricating box 21, the setting of the plurality of spray heads 26 can realize accurate lubrication of key parts of the equipment, ensuring that the lubricating oil can accurately cover the area that needs to be lubricated, reducing unnecessary oil waste and improving lubrication effect, the design of the fixed frame 27 and the spray head 26 helps the lubricating oil to be more evenly distributed at each lubrication point, effectively reducing friction and wear between mechanical parts and prolonging the service life of the equipment, the water inlet pipe 22 is connected through the communication plate 25, realizing centralized supply and management of lubricating oil. This way is convenient for monitoring the flow and consumption of lubricating oil, ensuring stable operation of the lubrication system, the centralized oil supply system reduces the need to add lubricating oil to each lubrication point separately, reducing maintenance complexity and workload and improving maintenance efficiency.

[0026] Please refer to Figure 3 - Figure 4In this embodiment, the high-pressure pump 23 is installed at the center of the upper end of the communication plate 25, and the connecting pipe 24 connected to the spray head 26 is installed at the output end of the high-pressure pump 23. The high-pressure pump 23 can provide sufficient pressure to enable the lubricating oil to be efficiently delivered to each spray head 26 through the connecting pipe 24 and sprayed at a high pressure to the key parts that need to be lubricated. Such high-pressure spraying helps the lubricating oil to better penetrate the friction surface, improving the lubrication effect. Due to the stable high pressure provided by the high-pressure pump 23, it can ensure that each spray head 26 can obtain sufficient supply of lubricating oil, thereby ensuring that the lubricating oil is evenly distributed in the entire system, avoiding the aggravation of wear caused by insufficient oil supply in some parts, and the efficient lubricating oil supply system reduces the heat and energy loss caused by friction during equipment operation, which helps to maintain the optimal working state of the equipment and improves the overall production efficiency. The high-pressure pump 23 is centrally installed on the communication plate 25, which not only saves space but also simplifies the layout of the entire lubrication system. The connecting plate 8 is installed on the side of the installation frame 10 away from the partition plate 4, and the cable body 28 is installed around the inner surface of the winding drum 5 and penetrates through the guide frame 16 and the fixed frame 27. The additional connecting plate 8 on the installation frame 10 can further enhance the structural stability of the entire device, which not only provides additional support points but also helps to distribute the stress and reduce the pressure borne by individual components, thereby prolonging the service life of the equipment. The cable body 28 installed around the inner surface of the winding drum 5 is guided by the guide frame 16 and the fixed frame 27, ensuring that the path of the cable during the entire winding process is accurately controlled, which helps to avoid the problem of misalignment or entanglement of the cable during the winding process and ensures the quality of the winding. The clear cable path planning reduces the risk of accidental slipping or breaking of the cable during transmission, improves the safety of operation, and reduces the accident rate. Since the cable path is well managed and fixed, when equipment maintenance or cable replacement is needed, the operation will be more convenient and efficient.

[0027] When working, the cable on the production line is guided into the device by the rotating disc 20 driven by the third motor 18. The third motor 18 drives the second rotating shaft 19 to rotate, so that the rotating disc 20 stably delivers the cable to the position of the guiding ring 12. The second motor 9 starts to work and drives the lead screw 11 to rotate. The sliding block 14 on the lead screw 11 moves along the guide rail 13, driving the guiding ring 12 at the center of the upper end of the sliding block 14 to move in the specified direction. The guiding ring 12 adjusts the position according to the set direction and speed to arrange the input cable in order, preventing the cable from being entangled or knotted. As the cable is continuously delivered from the production line into the device, the guiding ring 12 continuously adjusts the position to adapt to the direction of the cable, ensuring that the cable can be neatly arranged and prepared for the next winding process. In order to reduce friction and wear during long-term operation, the lubrication system will automatically provide lubricating oil to key components such as the lead screw 11 and the guide rail 13. The cable arranged by the guiding ring 12 will be guided to the winding drum 5.

[0028] Through the above steps, the cable carding, transmission and winding work are carried out in an automated manner, which can significantly reduce the time and effort of manual operation, thereby greatly improving the overall efficiency of the production line. The components such as the guide ring 12 and the rotating disc 20 in the device can effectively manage the cable and prevent it from winding or knotting during processing, ensuring the quality and appearance of the final product. The use of precision mechanical components such as the motor-driven lead screw 11 and the sliding block 14 makes the cable carding and winding process more precise, helping to maintain the neat arrangement and tight winding of the cable. The device is equipped with a lubrication system that provides lubricating oil to key components through a high-pressure pump 23 and a spray head 26, reducing friction-induced wear and extending the service life of the equipment. The high degree of automation reduces the opportunity for manual direct involvement in dangerous links, reduces the risk of injury, and improves work safety. The device has solved the problem of cable winding or knotting during the production process if there is no effective carding and management. Manual operation for cable carding and winding is inefficient, and the lack of lubrication will increase the friction between mechanical components, accelerate wear and tear, and reduce the service life of the equipment.

Claims

1. A winding device for cable production, comprising a base (1); characterized in that: It also includes the second motor (9), mounting frame (10), screw (11), dredging ring, guide rail, slider (14), fixed plate (15), connecting frame, third motor (18), second shaft (19) and rotating disc (20); the upper surface of the base (1) is fixedly connected with the mounting frame (10), the second motor (9) is installed on the side surface of the mounting frame (10) close to the end, the second motor (9) is provided with the screw (11) penetrating through the mounting frame (10) for moving the dredging ring (12) in the specified direction, the screw (11) is provided with the guide rail (13) connected with the mounting frame (10) on both sides of the upper end, the screw (11) is drivingly connected with the slider (14) slidingly connected with the guide rail (13) on the upper end, the slider (14) is provided with the dredging ring (12) for sequentially combing and managing the cable on the upper end of the center, the base (1) is symmetrically provided with two groups of connecting frames (17) installed on the upper surface close to the edge line, the third motor (18) is installed in the connecting frame (17), the third motor (18) is provided with the second shaft (19), and the second shaft (19) is provided with the rotating disc (20) for conveying the cable into the dredging ring (12).

2. The winding device for cable production according to claim 1, characterized in that: The base (1) is provided with a partition plate (4) on the upper surface, the partition plate (4) is provided with a winding drum (5) on the surface, and the first motor (3) is installed on the center of the side away from the winding drum (5) of the partition plate (4).

3. The winding device for cable production according to claim 2, characterized in that: The first motor (3) is provided with the first shaft (6) penetrating through the winding drum (5), and the winding drum (5) is provided with the fixed hook (7) corresponding to the dredging ring (12) on the inner surface close to the edge line.

4. The winding device for cable production according to claim 2, characterized in that: The partition plate (4) is provided with a plurality of fixed plates (15) installed from left to right in sequence on the side away from the first motor (3) close to the edge line, and the fixed plate (15) is provided with the guide frame (16) penetrating through the center of the two connecting frames (17) at the center.

5. The winding device for cable production according to claim 1, characterized in that: The base (1) is fixedly connected with a connecting block (2) at the side end, and the connecting block (2) is provided with two groups of lubricating boxes (21) symmetrically installed on the upper surface.

6. The winding device for cable production according to claim 5, characterized in that: The two groups of lubricating boxes (21) are provided with a fixed frame (27) installed in the center, and a plurality of nozzles (26) are installed in sequence on the inner upper end of the fixed frame (27).

7. The winding device for cable production according to claim 6, characterized in that: The lubricating box (21) is provided with a water inlet pipe (22) connected with the communication plate (25) on the inner upper end.

8. The winding device for cable production according to claim 1, characterized in that: The communication plate (25) is provided with a high-pressure pump (23) installed on the upper center, and the high-pressure pump (23) is provided with a connecting pipe (24) connected with the nozzle (26) on the output end. The mounting frame (10) is provided with a connecting plate (8) installed on the side away from the partition plate (4), and the winding drum (5) is provided with a cable main body (28) penetrating through the guide frame (16) and the fixed frame (27) installed on the inner surface.

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