Residual temperature quenching device for high-strength steel forgings

By improving the structure and component design of the residual heat quenching device for high-strength steel forgings, the problems of unstable loading and unloading and insufficient contact of quenching liquid were solved, achieving efficient residual heat quenching operation and improving the equipment's performance.

CN224031043UActive Publication Date: 2026-03-24NANJING SUNING FORGE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing residual heat quenching devices for high-strength steel forgings are unstable during the loading and unloading process, failing to ensure sufficient contact between the efficient quenching fluid and the forging surface, resulting in low quenching efficiency.

Method used

A device was designed, comprising a quenching tank, a quenching inner frame, a docking seat, a lifting rail, a telescopic push rod, a lifting slider, a material support tray, and a limiting slide groove, to achieve stable loading and unloading and continuous quenching of high-strength steel forgings; at the same time, through components such as a liquid control base, a liquid control pump, an annular filtration tank, and a filter fan, the efficient flow of quenching liquid and the filtration of impurities are ensured.

Benefits of technology

This technology achieves stability and high efficiency in the residual heat quenching process of high-strength steel forgings, ensuring full contact between the quenching fluid and the surface of the forgings, thereby improving quenching efficiency and the practicality of the equipment.

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Abstract

The utility model relates to the technical field of waste heat quenching, in particular to a waste heat quenching device for high-strength steel forgings, which comprises a quenching tank, a quenching inner frame is fixedly connected to the center of the inside of the quenching tank, a feeding component is arranged inside the quenching inner frame, and a mixing component is arranged at the bottom end of the quenching tank. A butt joint base is movably connected to the interior of the butt joint base, a lifting rail is fixedly connected to the back face of the quenching tank, and a telescopic push rod is fixedly connected to the top end of the lifting rail. Through the arrangement of the quenching tank, the quenching inner frame, the butt joint base, the lifting track, the telescopic push rod, the lifting sliding block, the lifting base, the material supporting disc, the material placing frame and the limiting sliding groove, the equipment can carry out continuous and efficient waste heat quenching operation of the high-strength steel forgings through stable feeding and discharging, and in the actual using process, the waste heat of the high-strength steel forgings can be recycled. A worker starts a telescopic push rod at one end of a lifting track firstly, so that a lifting sliding block at one end of the lifting track is contracted upwards.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of afterheat quenching, in particular to an afterheat quenching device for high-strength steel forgings. BACKGROUND

[0002] Quenching is a kind of heat treatment process. Steel quenching is to heat the steel to the critical temperature of hypoeutectoid steel or hypereutectoid steel above the temperature, keep warm for a period of time, make it all or part of austenitizing, and then cool to Ms below with a cooling rate greater than the critical cooling rate to carry out martensitic transformation. The solid solution treatment or heat treatment process with rapid cooling process of aluminum alloy, copper alloy, titanium alloy, tempered glass and other materials is also called quenching.

[0003] For example, the patent file with the announcement number CN 219507966 U discloses a large high-strength forging quenching device, which comprises a quenching pool and a quenched part arranged inside the quenching pool. The bottom of the quenched part is provided with a supporting plate, and the surface of the supporting plate is fixedly connected with a pull rod. The top of the quenching pool comprises a suspension mechanism, which comprises a supporting sleeve fixed to the top of the quenching pool. The inside of the supporting sleeve is slidably connected with an electromagnet. When quenching, the quenched part is placed inside the quenching pool by the supporting plate driven by the pull rod. Then, the electromagnet inside the suspension mechanism is electrified, and the electromagnet is moved out of the supporting sleeve and above the metal quenched part. Under the action of magnetic force, the quenched part is pulled upward, thereby reducing the extrusion force between the quenched part and the supporting plate, avoiding excessive extrusion force between the quenched part and the supporting plate, and achieving the purpose of avoiding the extrusion of the forging during quenching and preventing the forging from being deformed.

[0004] However, the structure cannot guarantee the stability of the high-strength steel forging during the feeding and discharging process, which cannot guarantee the efficiency of the afterheat quenching of the high-strength steel forging. Moreover, the device cannot ensure the full flow contact between the quenching liquid and the surface of the high-strength steel forging during the afterheat quenching process, which cannot meet the daily use requirements. Therefore, it is urgent to design an afterheat quenching device for high-strength steel forgings to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an afterheat quenching device for high-strength steel forgings to solve the problem that the existing structure cannot guarantee the stability of the high-strength steel forging during the feeding and discharging process, which cannot guarantee the efficiency of the afterheat quenching of the high-strength steel forging. Moreover, the device cannot ensure the full flow contact between the quenching liquid and the surface of the high-strength steel forging during the afterheat quenching process, which cannot meet the daily use requirements.

[0006] To achieve the above object, the utility model provides following technical scheme: a high -strength steel forge's afterglow quenching device, including quenching jar, the inside center of quenching jar is fixedly connected with quenching inner frame, the inside of quenching inner frame is provided with feeding assembly, the bottom of quenching jar is provided with mix uniform component,

[0007] Feeding assembly includes butt joint seat and lift rail, the inside swing joint of butt joint seat has butt joint seat, the back of quenching jar is fixedly connected with lift rail, the top of lift rail is fixedly connected with telescopic push rod,

[0008] Mix uniform component includes bottom jar, the bottom of quenching jar is fixedly connected with bottom jar, the inside of bottom jar is provided with liquid control machine base.

[0009] Preferably, the inside center of liquid control machine base is provided with liquid control pump machine, annular filtrate tank is set up between liquid control machine base and liquid control pump machine, the outer surface of liquid control machine base is provided with filtrate ring net.

[0010] Preferably, the bottom of telescopic push rod is fixedly connected with lift sliding block, one end of lift sliding block is fixedly connected with lift seat.

[0011] Preferably, the surface of lift seat is fixedly connected with material supporting disc, and material supporting frame is set up between butt joint seat and material supporting disc.

[0012] Preferably, the top of quenching jar is fixedly connected with air suction ring seat, the inner wall of air suction ring seat is provided with air suction grille groove, the top of the front of quenching jar is provided with filter fan, and the filter fan and air suction ring seat are connected.

[0013] Preferably, the back of the inner wall of quenching jar is provided with limit sliding slot, and the limit sliding slot and lift rail are communicated.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] The high-strength steel forge's afterglow quenching device, through the setting of the quenching tank, the quenching inner frame, the butt joint seat, the lifting track, the telescopic push rod, the lifting slide block, the lifting seat, the material supporting disc, the material placing frame and the limiting sliding groove, can make the equipment continuously and efficiently perform the afterglow quenching operation of the high-strength steel forge through stable feeding and discharging. In actual use, the staff first starts the telescopic push rod at one end of the lifting track, so that the lifting slide block at one end is retracted upwards, then the lifting seat connected with the lifting slide block lifts the material supporting disc and the material placing frame as a whole from the inside of the quenching inner frame, then the high-strength steel forge needing afterglow quenching is placed in the inside of the material placing frame, the telescopic push rod is started again to send the material placing frame and the high-strength steel forge into the inside of the quenching inner frame, and the butt joint seat at the top of the material placing frame is positioned and connected at the top of the quenching inner frame, so that the afterglow quenching is efficiently completed by the quenching liquid in the quenching tank, and meanwhile, the limiting sliding groove on the inner wall of the quenching tank can perform the limiting protection operation when the lifting slide block is lifted as a whole, so that the high-strength steel forge is efficiently and stably quenched, which reflects the practicability of the equipment design.

[0016] The high-strength steel forge's afterglow quenching device, through the setting of the quenching tank, the quenching inner frame, the butt joint seat, the lifting track, the telescopic push rod, the lifting slide block, the lifting seat, the material supporting disc, the material placing frame and the limiting sliding groove, can make the equipment continuously and efficiently perform the afterglow quenching operation of the high-strength steel forge through stable feeding and discharging. In actual use, the staff first starts the telescopic push rod at one end of the lifting track, so that the lifting slide block at one end is retracted upwards, then the lifting seat connected with the lifting slide block lifts the material supporting disc and the material placing frame as a whole from the inside of the quenching inner frame, then the high-strength steel forge needing afterglow quenching is placed in the inside of the material placing frame, the telescopic push rod is started again to send the material placing frame and the high-strength steel forge into the inside of the quenching inner frame, and the butt joint seat at the top of the material placing frame is positioned and connected at the top of the quenching inner frame, so that the afterglow quenching is efficiently completed by the quenching liquid in the quenching tank, and meanwhile, the limiting sliding groove on the inner wall of the quenching tank can perform the limiting protection operation when the lifting slide block is lifted as a whole, so that the high-strength steel forge is efficiently and stably quenched, which reflects the practicability of the equipment design. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic view of the structure of the utility model;

[0018] Figure 2 It is a whole schematic view of the butt joint seat and the telescopic push rod structure of the utility model;

[0019] Figure 3 It is a whole schematic view of the bottom tank structure of the utility model;

[0020] Figure 4 It is an enlarged schematic view of the structure of the utility model Figure 1 A place in the middle.

[0021] In the figure: 1, quenching tank; 2, quenching inner frame; 3, butt joint seat; 4, lifting rail; 5, telescopic push rod; 6, bottom tank; 7, liquid control machine base; 8, liquid control pump machine; 9, annular filtrate tank; 10, filtrate ring net; 11, lifting slider; 12, lifting seat; 13, material supporting disc; 14, material placing frame; 15, air suction ring seat; 16, air suction grid groove; 17, air filter fan; 18, limiting sliding groove. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Please refer to Figures 1-4 An embodiment provided by the utility model:

[0024] A kind of high-strength steel forge piece's afterglow quenching device, including quenching tank 1, the inside center of quenching tank 1 is fixedly connected with quenching inner frame 2, quenching inner frame 2 is internally provided with feeding assembly, the bottom of quenching tank 1 is provided with mixing assembly, feeding assembly includes butt joint seat 3 and lifting rail 4, butt joint seat 3 is movably connected in the inside of butt joint seat 3, the back of quenching tank 1 is fixedly connected with lifting rail 4, the top of lifting rail 4 is fixedly connected with telescopic push rod 5, the top of quenching tank 1 is fixedly connected with air suction ring seat 15, air suction ring seat 15 is provided with air suction grid groove 16 on inner wall, quenching tank 1 is provided with air filter fan 17 on the top of front, air filter fan 17 and air suction ring seat 15 are connected, the back of the inner wall of quenching tank 1 is provided with limiting sliding groove 18, limiting sliding groove 18 and lifting rail 4 are communicated, the high-strength steel forge piece needing afterglow quenching is placed in the inside of material placing frame 14, telescopic push rod 5 is started again, material placing frame 14 and high-strength steel forge piece are sent to the inside of quenching inner frame 2, butt joint seat 3 on the top of material placing frame 14 is positioned butt joint on the top of quenching inner frame 2, is completed afterglow quenching by quenching liquid in the inside of quenching tank 1 efficiently.

[0025] The mixing assembly comprises a bottom tank 6, the bottom end of the quenching tank 1 is fixedly connected with the bottom tank 6, the inside of the bottom tank 6 is provided with a liquid control base 7, the inside of the liquid control base 7 is provided with a liquid control pump 8 in the center, an annular filtrate groove 9 is arranged between the liquid control base 7 and the liquid control pump 8, a filtrate ring network 10 is arranged on the outer surface of the liquid control base 7, the bottom end of the telescopic push rod 5 is fixedly connected with a lifting slide block 11, one end of the lifting slide block 11 is fixedly connected with a lifting seat 12, the surface of the lifting seat 12 is fixedly connected with a material supporting disc 13, a material placing frame 14 is arranged between the abutting seat 3 and the material supporting disc 13, the liquid control pump 8 in the inside of the liquid control base 7 is started, so that the liquid control pump 8 cooperates with the liquid control base 7 to conduct the up-and-down conveying of the annular vortex of the quenching liquid in the inside of the quenching tank 1, and then the high-efficiency flowing contact quenching operation of the surface of the high-strength steel forge piece is conducted through the inside of the quenching inner frame 2.

[0026] Working principle: in use, the user first starts the telescopic push rod 5 at one end of the lifting rail 4, so that the telescopic push rod 5 shrinks the lifting slide block 11 at one end upwards, then the lifting slide block 11 connected with the lifting seat 12 holds the material supporting disc 13 and the material placing frame 14 as a whole to be lifted from the inside of the quenching inner frame 2, then the high-strength steel forge piece needing to be quenched in the remaining temperature is placed into the inside of the material placing frame 14, the telescopic push rod 5 is started again, so that the material placing frame 14 and the high-strength steel forge piece are sent into the inside of the quenching inner frame 2, the abutting seat 3 at the top end of the material placing frame 14 is positioned and abutted at the top end of the quenching inner frame 2, and the high-efficiency quenching in the remaining temperature of the high-strength steel forge piece is completed, while the limiting slide groove 18 at the inner wall of the quenching tank 1 can conduct the limiting protection operation of the lifting slide block 11 when the lifting slide block 11 is lifted as a whole, so that the high-efficiency stable quenching in the remaining temperature of the high-strength steel forge piece is realized, in the daily use process, the user can start the liquid control pump 8 in the inside of the liquid control base 7, so that the liquid control pump 8 cooperates with the liquid control base 7 to conduct the up-and-down conveying of the annular vortex of the quenching liquid in the inside of the quenching tank 1, and then the high-efficiency flowing contact quenching operation of the surface of the high-strength steel forge piece is conducted through the inside of the quenching inner frame 2, and the large-particle impurities in the quenching liquid can be effectively filtered through the filtrate ring network 10 in the annular filtrate groove 9, and the filter fan 17 can be started daily, so that the filter fan 17 cooperates with the air suction ring seat 15 at the top end of the quenching tank 1, so that the annular waste gas suction and filtration and discharge operation is conducted at the air suction grille groove 16 at the inner wall of the air suction ring seat 15, and the above is all the working principles of the utility model.

[0027] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point, the embodiments should be regarded as exemplary and non-restrictive, the scope of the utility model is defined by the appended claims instead of the above description, and therefore all the changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any figure mark in the claims should not be regarded as limiting the involved claims.

Claims

1. A residual heat quenching device for high-strength steel forgings, comprising a quenching tank (1), characterized in that: The quenching tank (1) is fixedly connected to the center of the interior with a quenching inner frame (2), and the quenching inner frame (2) is provided with a feeding component inside. The bottom of the quenching tank (1) is provided with a mixing component. The feeding assembly includes a docking seat (3) and a lifting rail (4). The docking seat (3) is movably connected inside the docking seat (3). The lifting rail (4) is fixedly connected to the back of the quenching tank (1). A telescopic push rod (5) is fixedly connected to the top of the lifting rail (4). The mixing assembly includes a bottom tank (6), and the bottom end of the quenching tank (1) is fixedly connected to the bottom tank (6). The bottom tank (6) is provided with a liquid control base (7).

2. The residual heat quenching device for high-strength steel forgings according to claim 1, characterized in that: A liquid control pump (8) is provided at the center of the liquid control base (7), an annular filtration tank (9) is provided between the liquid control base (7) and the liquid control pump (8), and a filtration ring network (10) is provided on the outer surface of the liquid control base (7).

3. The residual heat quenching device for high-strength steel forgings according to claim 1, characterized in that: The bottom end of the telescopic push rod (5) is fixedly connected to a lifting slider (11), and one end of the lifting slider (11) is fixedly connected to a lifting seat (12).

4. The residual heat quenching device for high-strength steel forgings according to claim 3, characterized in that: The surface of the lifting seat (12) is fixedly connected to a material tray (13), and a material rack (14) is provided between the docking seat (3) and the material tray (13).

5. The residual heat quenching device for high-strength steel forgings according to claim 1, characterized in that: The top of the quenching tank (1) is fixedly connected to a suction ring seat (15), and the inner wall of the suction ring seat (15) is provided with a suction grid groove (16). The top front of the quenching tank (1) is provided with a filter fan (17), and the filter fan (17) is connected to the suction ring seat (15).

6. The residual heat quenching device for high-strength steel forgings according to claim 1, characterized in that: The inner wall of the quenching tank (1) has a limiting groove (18) on the back, and the limiting groove (18) is connected to the lifting rail (4).

Citation Information

Patent Citations

  • Large high-strength forge piece quenching device

    CN219507966U