Pipeline defect reinforcing and repairing device
By combining external support plates and internal support structures, the problem of insufficient support for the inner wall of pipelines in existing technologies is solved, enabling stable repair and safe operation under high-pressure environments and extending the service life of pipelines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-24
AI Technical Summary
Existing pipeline defect repair devices neglect the support requirements of the pipeline inner wall in high-pressure or corrosive environments, making the repaired area prone to deformation or damage again due to internal pressure or fluid impact, resulting in repair failure.
A pipeline defect reinforcement and repair device was designed. It provides external reinforcement through an external support plate and supports and seals the pipeline from the inside by using an adjustable support frame, support seat and sealing plate. Combined with pressure relief port and valve, it ensures the stability and safety of the repaired part under high pressure environment.
It effectively prevents further damage to the repaired area under high pressure, extends the service life of the pipeline, and ensures operational safety and repair stability by relieving pressure through the pressure relief port when the pressure is too high.
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Figure CN224033351U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline repair technical field, concretely relates to pipeline defect reinforcing repair device. BACKGROUND
[0002] After pipeline runs for many years, due to corrosion, poor operation management and other reasons, various damages and leaks will inevitably occur, causing serious economic losses, but replacing new pipelines along the line is not only huge in engineering quantity, but also large in cost and long in engineering period, how to economically and efficiently and quickly restore the safe operation of the pipeline has attracted great attention at home and abroad, therefore, the research on pipeline repair technology has very important significance.
[0003] The Chinese patent with publication number CN215721677U discloses a pipeline defect reinforcing repair device, which comprises an upper fixing member and a lower fixing member, the inner side walls of the upper fixing member and the lower fixing member are fixedly connected with sliding rails, the inside of the sliding rail is provided with a moving mechanism, the inside of the upper fixing member and the lower fixing member is provided with a fixed plate, the surface of the fixed plate is fixedly connected with an electric push rod, the movable end of the electric push rod is fixedly connected with a pressing plate, the pressing plate and the fixed plate are fixedly connected with a spring, and the spring is located on the outside of the electric push rod.
[0004] For the above-mentioned disclosed technology, the existing pipeline defect repair device mainly focuses on external reinforcement, which restores the structural integrity of the pipeline by wrapping composite materials on the outer wall of the pipeline, welding reinforcing plates or installing clamps, etc., however, these repair methods usually ignore the support requirements of the inner wall of the pipeline. In high pressure or corrosive environment, the repaired parts lacking inner wall support are prone to deformation or damage again due to internal pressure or fluid impact, resulting in repair failure.
[0005] Therefore, a pipeline defect reinforcing repair device is proposed. UTILITY MODEL CONTENTS
[0006] The utility model aims at: in order to solve the problems in the prior art, the utility model provides a pipeline defect reinforcing repair device.
[0007] The utility model discloses a specific technical scheme to realize the above-mentioned purpose:
[0008] The pipeline defect reinforcing repair device comprises a pipeline body and a pipeline gap formed on the surface of the pipeline body, the surface of the pipeline body is sleeved with two groups of outer support plates, the two groups of outer support plates are fixed on the surface of the pipeline body through bolts, one group of outer support plates is movably installed with an adjusting support frame, the end part of the adjusting support frame is provided with a support seat, the surface of the adjusting support frame is provided with a plugging plate, and the plugging plate is driven to move through the adjusting support frame.
[0009] Further, the adjusting support frame comprises a threaded rod movably inserted on a set of outer support plates, a hexagonal column is fixedly installed on the end of the threaded rod, a guide rod is movably inserted on the outer support plate, a support base is rotatably installed at the bottom end of the threaded rod, and the support base is fixedly installed at the bottom end of the guide rod, and the sealing plate is sleeved on the surface of the threaded rod and is slidably sleeved on the guide rod.
[0010] Further, a sealing groove is formed on the surface of the outer support plate, and a sealing ring is fixedly inserted in the sealing groove to seal the gap between the outer support plate and the pipeline body.
[0011] Further, an installation groove is formed on the surface of the outer support plate, a hole is formed in the installation groove, and a bolt is inserted in the hole.
[0012] Further, a pressure relief port is arranged on the outer support plate corresponding to the pipeline gap, and a valve is arranged on the pressure relief port to control the pressure relief in the pipeline body.
[0013] Further, the surfaces of the support base and the sealing plate are in arc-shaped structure and tightly fit the inner wall of the pipeline body.
[0014] The beneficial effects of the utility model are as follows:
[0015] The outer support plate provides external reinforcement, and the adjusting support frame, the support base and the sealing plate support and seal the pipeline body from the inside, ensuring the stability of the repair part in the high-pressure environment, effectively preventing further damage to the repair part, and prolonging the service life of the pipeline body; the pressure relief port and the valve provide additional safety protection for the repair process, and when the pressure in the pipeline body is too high, the valve can be opened for pressure relief, avoiding repair failure or equipment damage due to excessive pressure, and ensuring the safety of the operation; the arc-shaped structure design of the support base and the sealing plate enables them to tightly fit the inner wall of the pipeline body, evenly distribute the pressure, and prevent local stress concentration. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a three-dimensional structure schematic diagram of the utility model;
[0017] Figure 2 is a side view of the utility model;
[0018] Figure 3 is a side sectional view of the utility model;
[0019] Figure 4 is an enlarged view of A of the utility model; Figure 3
[0020] Figure 5 is a local schematic diagram of the utility model;
[0021] 1, pipe body; 11, pipe notch; 2, adjusting support frame; 201, threaded rod; 202, outer hexagonal column; 203, guide rod; 3, support seat; 4, blocking plate; 5, outer support plate; 51, sealing groove; 52, mounting groove; 6, sealing ring; 7, bolt; 8, pressure relief port; 9, valve. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0024] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the embodiments of the present application, it should be noted that the directions or position relationships indicated by the terms "inner", "outer", "upper", etc. are based on the directions or position relationships shown in the drawings, or the directions or position relationships of the present application product when it is usually placed, which are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular direction, be constructed and operated in a particular direction, therefore, cannot be understood as a limitation on the present application.
[0026] As Figures 1 to 5As shown, the pipeline defect reinforcing repair device comprises a pipeline body 1 and a pipeline gap 11 formed on the surface of the pipeline body 1. Two sets of outer support plates 5 are sleeved on the surface of the pipeline body 1 and are fixed on the surface of the pipeline body 1 by bolts 7. One set of outer support plates 5 is movably installed with an adjusting support frame 2. The end of the adjusting support frame 2 is provided with a support seat 3. The surface of the adjusting support frame 2 is provided with a blocking plate 4, which is driven to move by the adjusting support frame 2. More specifically, the two sets of outer support plates 5 are fixed on the surface of the pipeline body 1 by the bolts 7. The blocking plate 4 is moved along the surface of the adjusting support frame 2 by the adjusting support frame 2, so that the blocking plate 4 is tightly attached to the inner wall of the pipeline body 1. The inner wall of the pipeline body 1 at the pipeline gap 11 on the surface of the pipeline body 1 is blocked by the blocking plate 4. The support seat 3 and the blocking plate 4 provide support force to the inner wall of the pipeline body 1. The outer support plates 5 are fixed on the outer wall of the pipeline body 1 by the bolts 7 to form an external reinforcing structure. It should be noted that the adjusting support frame 2, the support seat 3 and the blocking plate 4 enter the inside of the pipeline body 1 from the pipe opening of the pipeline body 1. At this time, the blocking plate 4 is close to the support seat 3, the end of the adjusting support frame 2 extends out of the pipeline gap 11, and the outer support plate 5 is inserted into the outer support plate 5 before being installed on the surface of the pipeline body 1.
[0027] The adjusting support frame 2 comprises a threaded rod 201 movably inserted into one set of outer support plates 5. The end of the threaded rod 201 is fixedly installed with an outer hexagonal column 202. A guide rod 203 is movably inserted into the outer support plate 5. The support seat 3 is rotatably installed at the bottom end of the threaded rod 201, and the support seat 3 is fixedly installed at the bottom end of the guide rod 203. The blocking plate 4 is threadedly sleeved on the surface of the threaded rod 201, and the blocking plate 4 is slidably sleeved on the guide rod 203. More specifically, the threaded rod 201 is rotated by the outer hexagonal column 202 by means of a tool, so that the blocking plate 4 moves along the surface of the guide rod 203, the blocking plate 4 is tightly attached to the inner wall of the pipeline body 1 to block the pipeline gap 11, and uniform support of the inner wall is provided.
[0028] A sealing groove 51 is formed on the surface of the outer support plate 5, and a sealing ring 6 is fixedly inserted into the sealing groove 51 to seal the gap between the outer support plate 5 and the pipeline body 1. More specifically, the sealing ring 6 fills the gap between the outer support plate 5 and the pipeline body 1 to ensure the sealing performance of the connection part, prevent fluid leakage from the gap between the outer support plate 5 and the pipeline body 1, and enhance the overall sealing performance of the repair device.
[0029] An installation groove 52 is formed on the surface of the outer support plate 5, and a hole is formed in the installation groove 52. The bolt 7 is inserted into the hole. More specifically, the hole in the installation groove 52 on the surface of the outer support plate 5 facilitates the installation and fixation of the bolt 7.
[0030] The outer support plate 5 corresponding to the pipeline gap 11 is provided with a pressure relief port 8, and the pressure relief port 8 is provided with a valve 9 for controlling pressure relief in the pipeline body 1.
[0031] The surfaces of the support seat 3 and the plugging plate 4 are arc-shaped and tightly fit the inner wall of the pipeline body 1. More specifically, the surfaces of the support seat 3 and the plugging plate 4 are arc-shaped and tightly fit the inner wall of the pipeline body 1, which ensures that the support components can uniformly distribute pressure and prevent local stress concentration, thereby providing more stable inner wall support. At the same time, the arc-shaped structure can better adapt to the circular inner wall of the pipeline and enhance the support effect, ensuring the structural integrity of the repaired part.
[0032] In summary, the two groups of outer support plates 5 are fixed on the surface of the pipeline body 1 by bolts 7, and the plugging plate 4 is moved along the surface of the support frame 2 to tightly fit the inner wall of the pipeline body 1. The plugging plate 4 realizes plugging from the inner wall at the pipeline gap 11 on the surface of the pipeline body 1. The support seat 3 and the plugging plate 4 provide support force to the inner wall of the pipeline body 1. The outer support plate 5 is fixed on the outer wall of the pipeline body 1 by the bolts 7 to form an external reinforcing structure. It should be noted that the adjusting support frame 2, the support seat 3 and the plugging plate 4 enter the inside of the pipeline body 1 from the pipe opening of the pipeline body 1. At this time, the plugging plate 4 is close to the support seat 3, the end of the adjusting support frame 2 extends out of the pipeline gap 11, and the outer support plate 5 is inserted into the adjusting support frame 2 before being installed on the surface of the pipeline body 1.
[0033] The basic principles, main features and advantages of the present application have been shown and described. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A pipeline defect reinforcement and repair device, characterized in that, It includes a pipe body (1) and a pipe notch (11) opened on the surface of the pipe body (1). Two sets of external support plates (5) are fitted on the surface of the pipe body (1). The two sets of external support plates (5) are fixed to the surface of the pipe body (1) by bolts (7). An adjusting support frame (2) is movably installed on one of the external support plates (5). A support seat (3) is provided at the end of the adjusting support frame (2). A sealing plate (4) is provided on the surface of the adjusting support frame (2). The sealing plate (4) is moved by the adjusting support frame (2).
2. The pipeline defect reinforcement and repair device according to claim 1, characterized in that, The adjusting support frame (2) includes a threaded rod (201) movably inserted into one of the outer support plates (5), an external hexagonal column (202) is fixedly installed at the end of the threaded rod (201), a guide rod (203) is movably inserted into the outer support plate (5), a support seat (3) is rotatably installed at the bottom end of the threaded rod (201), and the support seat (3) is fixedly installed at the bottom end of the guide rod (203). The sealing plate (4) is threaded onto the surface of the threaded rod (201), and the sealing plate (4) is slidably sleeved on the guide rod (203).
3. The pipeline defect reinforcement and repair device according to claim 1, characterized in that, The outer support plate (5) has a sealing groove (51) on its surface, and a sealing ring (6) is fixedly inserted in the sealing groove (51) to seal the gap between the outer support plate (5) and the pipe body (1).
4. The pipeline defect reinforcement and repair device according to claim 1, characterized in that, The surface of the outer support plate (5) is provided with an installation groove (52), and a hole is provided on the installation groove (52) for bolts (7) to be inserted into the hole.
5. The pipeline defect reinforcement and repair device according to claim 1, characterized in that, The outer support plate (5) corresponding to the pipe gap (11) is provided with a pressure relief port (8), and a valve (9) is provided on the pressure relief port (8) to control the pressure relief inside the pipe body (1).
6. The pipeline defect reinforcement and repair device according to claim 1, characterized in that, The surfaces of the support base (3) and the sealing plate (4) are both arc-shaped and fit tightly against the inner wall of the pipe body (1).
Citation Information
Patent Citations
Pipeline defect reinforcing and repairing device
CN215721677U