Multi-backflow condenser

Abstract

The utility model relates to the technical field of condensers, and particularly discloses a multi-backflow condenser which comprises a shell, the shell is of a pipeline structure with two through ends, a left side plate is fixedly installed at one end of the shell, a right side plate is fixedly installed at the other end of the shell, and threaded connection holes are annularly formed in the outer surface of the left side plate. A left sealing head is arranged on the side surface of the left side plate and is of an open hollow structure, and a connecting flange is fixed to the outer surface of the left sealing head. According to the multi-backflow condenser, the three heat exchange pipes distributed in the equilateral triangle shape are arranged on the axis of the shell, fluid to be cooled circulates in the heat exchange pipes and makes contact with a cooling medium to be cooled, the contact area of the fluid and the cooling medium is increased through the heat exchange pipes, heat exchange is more sufficient, and the cooling efficiency is improved. And heat can be transferred to a cooling medium more efficiently, so that the overall heat exchange efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of condenser technology, specifically a multi-recirculation condenser. Background Technology

[0002] A condenser is a heat exchange device that cools the medium passing through it by means of heat transfer. Condensers are widely used in chemical, refrigeration, and thermodynamic circulation fields. They are used to cool and collect substances.

[0003] Traditional single-flow condensers achieve heat exchange between the cooling medium and the substance through a single loop. The single flow channel limits the contact area and contact time between the cooling medium and the substance, resulting in low heat exchange efficiency and difficulty in meeting the rapid heat dissipation requirements under high load conditions. Utility Model Content

[0004] The purpose of this invention is to provide a multi-recirculation condenser, in which a multi-channel heat exchange tube is provided to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-reflux condenser, comprising a shell, the shell being a pipe structure extending through both ends, a left side plate fixedly installed at one end of the shell, and a right side plate fixedly installed at the other end of the shell, the outer surface of the left side plate having a threaded connection hole annularly arranged, a left end cap provided on the side surface of the left side plate, the left end cap being an open hollow structure, a connecting flange fixed on the outer surface of the left end cap, the left end cap being bolted to the threaded connection hole on the surface of the left side plate through the connecting flange, and a right end cap provided on the side surface of the right side plate, the right end cap being an open hollow structure, a connecting flange fixed on the outer surface of the right end cap, the right end cap being bolted to the threaded connection hole on the surface of the right side plate through the connecting flange.

[0006] Preferably, the left side plate and the right side plate form a cavity structure between the left end cap, the right end cap and the outer shell. The cavity formed by the left side plate and the left end cap is marked as the left cavity, the cavity formed by the right side plate and the right end cap is marked as the right cavity, and the cavity formed by the left side plate, the right side plate and the outer shell is marked as the middle cavity.

[0007] By adopting the above technical solution, the internal space of the device can be divided using the left and right side plates.

[0008] Preferably, a first pipe is provided through the surface of the left end cap and inserted into the left cavity. A second pipe is provided on one side of the first pipe. The second pipe is provided through the surface of the right end cap and inserted into the right cavity. A third pipe is provided on one side of the second pipe. The third pipe is provided through the lower surface of the outer shell and inserted into the middle cavity. A fourth pipe is provided through the upper surface of the outer shell and inserted into the middle cavity. The third pipe is located on the surface of the outer shell near the left end cap, and the fourth pipe is located on the surface of the outer shell near the right end cap.

[0009] Using the above technical solution, the process of liquid inlet and liquid outlet of the fluid to be cooled can be realized by using pipe No. 1 and pipe No. 2.

[0010] Preferably, the interior of the outer shell is provided with heat exchange tubes, which are through-hole structures at both ends. The two ends of the heat exchange tubes penetrate the surfaces of the left and right side plates and are inserted into the left and right chambers, respectively. There are three heat exchange tubes arranged in an equilateral triangle along the axis of the outer shell.

[0011] By adopting the above technical solution, the heat exchange tubes can be used to achieve full contact between the cooling fluid and the cooling medium.

[0012] Preferably, the interior of the housing is provided with a turbulence structure, which increases the residence time of the cooling medium inside the housing through an upper turbulence plate and a lower turbulence plate.

[0013] By adopting the above technical solution, the residence time of the cooling medium can be increased by utilizing the turbulence structure.

[0014] Preferably, the spoiler structure includes an upper spoiler, which is a fan-shaped structure with a circular mounting hole on its outer surface. Lower spoilers are spaced apart on one side of the upper spoiler, and the lower spoilers are fan-shaped structures opposite to the upper spoilers. Multiple upper and lower spoilers are distributed alternately and equidistantly inside the shell.

[0015] By employing the above technical solution, the flow time of the cooling medium can be increased by utilizing the staggered upper and lower spoilers.

[0016] Preferably, the upper spoiler and the lower spoiler are fixedly connected to the same set of connecting rods. The connecting rods pass through mounting holes fixed on the surfaces of the upper spoiler and the lower spoiler. The two ends of the connecting rods are fixedly connected to the surfaces of the left side plate and the right side plate, respectively. Multiple upper spoilers are fixedly connected to a spacer tube. The two ends of the spacer tube are fixedly installed on the surfaces of the left side plate and the right side plate, respectively. Multiple lower spoilers are fixedly connected to another spacer tube. The two ends of the spacer tube are fixedly installed on the surfaces of the left side plate and the right side plate, respectively.

[0017] By adopting the above technical solution, the positions of the upper and lower spoilers can be limited by the connecting rod, preventing the upper and lower spoilers from shifting.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the multi-recirculation condenser:

[0019] 1. In this device, three heat exchange tubes are arranged in an equilateral triangle along the axis of the outer shell. The fluid to be cooled flows inside the heat exchange tubes and comes into contact with the cooling medium for cooling. The heat exchange tubes increase the contact area between the fluid and the cooling medium, making the heat exchange more complete and enabling more efficient transfer of heat to the cooling medium, thereby improving the overall heat exchange efficiency.

[0020] 2. In this device, staggered upper and lower baffles are installed inside the outer shell. The upper and lower baffles increase the residence time of the cooling medium inside the outer shell. The extended residence time of the cooling medium allows it to exchange heat with the heat exchange tubes for more time, so that the heat can be dissipated more fully, further improving the heat exchange effect of the condenser.

[0021] 3. In this device, the upper and lower spoilers are fixedly connected to the same set of connecting rods. The two ends of the connecting rods are fixed to the left and right side plates respectively, so that the upper and lower spoilers can be stably installed inside the shell, which enhances the stability of the entire internal structure of the shell, reduces the swaying of the spoilers, and thus ensures the stability of the device. Attached Figure Description

[0022] Figure 1 This is a front view structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the structure of this utility model from below;

[0024] Figure 3 This is a schematic diagram of the left side panel structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the heat exchanger tube installation structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the upper and lower spoilers of this utility model;

[0027] Figure 6 This is a schematic diagram of the internal structure of the outer shell of this utility model.

[0028] In the diagram: 1. Outer shell; 2. Left side plate; 3. Right side plate; 4. Left end cap; 5. Right end cap; 6. Connecting flange; 7. Pipe No. 1; 8. Pipe No. 2; 9. Pipe No. 3; 10. Pipe No. 4; 11. Heat exchange tube; 12. Upper baffle; 13. Lower baffle; 14. Connecting rod; 15. Spacing tube. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6 This utility model provides a technical solution: a multi-recirculation condenser, including a shell 1, a left side plate 2, a right side plate 3, a left end cap 4, a right end cap 5, a connecting flange 6, a first pipe 7, a second pipe 8, a third pipe 9, a fourth pipe 10, a heat exchange tube 11, an upper baffle plate 12, a lower baffle plate 13, a connecting rod 14, and a spacer tube 15.

[0031] The outer casing 1 is a pipe structure that runs through both ends. A left side plate 2 is fixedly installed at one end of the outer casing 1, and a right side plate 3 is fixedly installed at the other end. The outer surface of the left side plate 2 has annular threaded connection holes. A left end cap 4 is provided on the side surface of the left side plate 2. The left end cap 4 is an open, hollow structure. A connecting flange 6 is fixed to the outer surface of the left end cap 4, and the left end cap 4 is bolted to the threaded connection holes on the surface of the left side plate 2 through the connecting flange 6. A right end cap 5 is provided on the side surface of the right side plate 3. The right end cap 5 is an open, hollow structure. A connecting flange 6 is fixed to the outer surface of the right end cap 5, and the right end cap 5 is bolted to the threaded connection holes on the surface of the right side plate 3 through the connecting flange 6. The left side plate 2 and the right side plate 3 form a chamber structure between the left end cap 4, the right end cap 5, and the outer casing 1. The chamber formed by the left side plate 2 and the left end cap 4 is marked as the left chamber, and the chamber formed by the right side plate 3 and the right end cap 5 is marked as the right chamber. The left side plate 2, the right side plate 3, and the outer casing 1 constitute... The chamber is marked as the middle chamber. A first pipe 7 is installed through the surface of the left end cap 4 and inserted into the left chamber. A second pipe 8 is installed on one side of the first pipe 7 and is installed through the surface of the right end cap 5 and inserted into the right chamber. A third pipe 9 is installed on one side of the second pipe 8 and is installed through the lower surface of the outer shell 1 and inserted into the middle chamber. A fourth pipe 10 is installed through the upper surface of the outer shell 1 and inserted into the middle chamber. The third pipe 9 is located on the surface of the outer shell 1 near the left end cap 4, and the fourth pipe 10 is located on the surface of the outer shell 1 near the right end cap 5. A heat exchange tube 11 is installed inside the outer shell 1. The heat exchange tube 11 has a through-end structure. The two ends of the heat exchange tube 11 are installed through the surfaces of the left side plate 2 and the right side plate 3 and inserted into the left and right chambers, respectively. There are 3 heat exchange tubes 11, which are arranged in an equilateral triangle at the axis of the outer shell 1.

[0032] like Figure 1 , Figure 2 and Figure 3 As shown, the fluid to be cooled is input from pipe 7 (number 1), and the cooling medium is input from pipe 9 (number 3). The cooling medium enters the middle chamber from pipe 9 and flows along the middle chamber to pipe 10 (number 4) and out. The fluid to be cooled enters the left chamber from pipe 7 (number 1), enters the heat exchange tube 11 in the left chamber, flows along the heat exchange tube 11 and enters the right chamber from the other end, and is output from pipe 8 (number 2). As the fluid to be cooled flows along the heat exchange tube 11, it comes into full contact with the cooling medium through the tube wall of the heat exchange tube 11, thereby cooling the fluid. The cooled fluid flows out from pipe 10 (number 4).

[0033] The interior of the outer casing 1 is equipped with a turbulence structure. This turbulence structure increases the residence time of the cooling medium within the outer casing 1 via an upper turbulence plate 12 and a lower turbulence plate 13. The turbulence structure includes an upper turbulence plate 12, which is fan-shaped and has circular mounting holes on its outer surface. Lower turbulence plates 13 are spaced apart on one side of the upper turbulence plate 12, and each lower turbulence plate 13 is fan-shaped, reversing the direction of the upper turbulence plate 12. Multiple upper turbulence plates 12 and lower turbulence plates 13 are staggered and equidistantly distributed inside the outer casing 1. The lower spoiler 13 is fixedly connected to the same set of connecting rods 14. The connecting rods 14 pass through the mounting holes fixed on the surfaces of the upper spoiler 12 and the lower spoiler 13. The two ends of the connecting rods 14 are fixedly connected to the surfaces of the left side plate 2 and the right side plate 3, respectively. Multiple upper spoilers 12 are fixedly connected to spacer tubes 15. The two ends of the spacer tubes 15 are fixedly installed on the surfaces of the left side plate 2 and the right side plate 3, respectively. Multiple lower spoilers 13 are fixedly connected to another spacer tube 15. The two ends of the spacer tube 15 are fixedly installed on the surfaces of the left side plate 2 and the right side plate 3, respectively.

[0034] like Figure 4 , Figure 5 and Figure 6 As shown, the cooling medium enters the middle chamber from pipe 9 and flows along the middle chamber, eventually exiting from pipe 10. During the flow of the cooling medium, it is blocked and guided by the upper baffle 12 and the lower baffle 13. Therefore, the flow path of the cooling medium in the middle chamber is curved, thereby increasing the residence time of the cooling medium in the outer shell 1, allowing for more thorough heat exchange with the heat exchange tube 11, and improving the heat exchange efficiency of the condenser.

[0035] Working principle: When using this multi-recirculation condenser, the fluid to be cooled is input from pipe 7 and then flows into heat exchange tube 11. The cooling medium enters the middle chamber from pipe 9. After heat exchange is completed, the hot medium flows into the right chamber through heat exchange tube 11 and then flows out from pipe 8. The cooling medium flows out from pipe 10. The upper baffle 12 and lower baffle 13 inside the outer shell 1 increase the residence time of the cooling medium, further improving the cooling performance of the device, ensuring that the fluid can be fully cooled, and increasing the overall practicality.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-reflux condenser, comprising a housing (1), wherein the housing (1) is a pipe structure extending through both ends, characterized in that: One end of the outer shell (1) is fixedly installed with a left side plate (2), and the other end of the outer shell (1) is fixedly installed with a right side plate (3). The outer surface of the left side plate (2) is provided with a threaded connection hole in an annular shape. The side surface of the left side plate (2) is provided with a left end cap (4). The left end cap (4) is an open hollow structure. The outer surface of the left end cap (4) is fixed with a connecting flange (6). The left end cap (4) is bolted to the threaded connection hole on the surface of the left side plate (2) through the connecting flange (6). The side surface of the right side plate (3) is provided with a right end cap (5). The right end cap (5) is an open hollow structure. The outer surface of the right end cap (5) is fixed with a connecting flange (6). The right end cap (5) is bolted to the threaded connection hole on the surface of the right side plate (3) through the connecting flange (6).

2. A multi-recirculation condenser according to claim 1, characterized in that: The left side plate (2) and the right side plate (3) form a chamber structure between the left end cap (4), the right end cap (5) and the outer shell (1). The chamber formed by the left side plate (2) and the left end cap (4) is marked as the left chamber, the chamber formed by the right side plate (3) and the right end cap (5) is marked as the right chamber, and the chamber formed by the left side plate (2), the right side plate (3) and the outer shell (1) is marked as the middle chamber.

3. A multi-recirculation condenser according to claim 1, characterized in that: A first pipe (7) is provided through the surface of the left end cap (4). The first pipe (7) is inserted into the left cavity. A second pipe (8) is provided on one side of the first pipe (7). The second pipe (8) is provided through the surface of the right end cap (5). The second pipe (8) is inserted into the right cavity. A third pipe (9) is provided on one side of the second pipe (8). The third pipe (9) is provided through the lower surface of the outer shell (1). The third pipe (9) is inserted into the middle cavity. A fourth pipe (10) is provided through the upper surface of the outer shell (1). The fourth pipe (10) is inserted into the middle cavity. The third pipe (9) is on the surface of the outer shell (1) near the left end cap (4). The fourth pipe (10) is on the surface of the outer shell (1) near the right end cap (5).

4. A multi-recirculation condenser according to claim 1, characterized in that: The shell (1) is provided with a heat exchange tube (11) inside. The heat exchange tube (11) has a structure that is open at both ends. The two ends of the heat exchange tube (11) pass through the surface of the left side plate (2) and the right side plate (3) respectively and are inserted into the left chamber and the right chamber. There are 3 heat exchange tubes (11), and the 3 heat exchange tubes (11) are arranged in an equilateral triangle at the axis of the shell (1).

5. A multi-recirculation condenser according to claim 1, characterized in that: The interior of the outer shell (1) is provided with a turbulence structure, which increases the residence time of the cooling medium in the outer shell (1) through the upper turbulence plate (12) and the lower turbulence plate (13).

6. A multi-recirculation condenser according to claim 5, characterized in that: The turbulence structure includes an upper turbulence plate (12), which is a fan-shaped structure. The outer surface of the upper turbulence plate (12) is provided with a circular mounting hole. A lower turbulence plate (13) is provided at intervals on one side of the upper turbulence plate (12). The lower turbulence plate (13) is a fan-shaped structure opposite to the upper turbulence plate (12). Multiple upper turbulence plates (12) and lower turbulence plates (13) are staggered and equidistantly distributed inside the outer shell (1).

7. A multi-recirculation condenser according to claim 6, characterized in that: The upper spoiler (12) and the lower spoiler (13) are fixedly connected to the same set of connecting rods (14). The connecting rods (14) pass through the mounting holes fixed on the surfaces of the upper spoiler (12) and the lower spoiler (13). The two ends of the connecting rods (14) are fixedly connected to the surfaces of the left side plate (2) and the right side plate (3), respectively. Multiple upper spoilers (12) are fixedly connected to a spacer tube (15). The two ends of the spacer tube (15) are fixedly installed on the surfaces of the left side plate (2) and the right side plate (3), respectively. Multiple lower spoilers (13) are fixedly connected to another spacer tube (15). The two ends of the spacer tube (15) are fixedly installed on the surfaces of the left side plate (2) and the right side plate (3), respectively.

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