Automatic intelligent detection integrated device for parts

Abstract

The utility model provides an automatic intelligent detection integrated device for parts. The automatic intelligent detection integrated device comprises an integrated box, wherein the interior of the integration box is sequentially divided into a detection area and an integration area; the detection area comprises a storage assembly used for storing parts and a detection assembly arranged above the storage assembly and used for achieving intelligent detection of the automobile parts, and the detection assembly sequentially comprises a multi-spectrum light source, a camera and a moving assembly. According to the utility model, automatic detection of the automobile parts is realized by adopting the integrated box, and the detection precision and reliability are improved through the detection assembly, so that flaws such as cracks, scratches and the like which are difficult to find by naked eyes in the automobile parts are identified.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile parts detection, and relates to an automatic parts intelligent detection integrated device. BACKGROUND

[0002] The detection of automobile parts is a key link for ensuring the safety, reliability and compliance of vehicles, but there are still many challenges and problems in the actual detection process. Firstly, the existing detection technology still relies on manual visual inspection or contact measurement, which is inefficient and easily affected by subjective factors, and has limited detection capability for complex structures such as internal cracks. In addition, the existing detection technology relies on manual operation, but manual detection is prone to fatigue, resulting in missed judgment, misjudgment and other problems.

[0003] Therefore, the utility model is provided. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an automatic parts intelligent detection integrated device, which realizes the automatic detection of automobile parts by using an integrated box, improves the detection accuracy and reliability by using a detection assembly, identifies cracks, scratches and other defects that are difficult to find by the naked eye in automobile parts, greatly avoids the problems caused by manual operation by using an intelligent detection device, and improves the work efficiency and detection effect.

[0005] In order to achieve the above purpose of the utility model, the following technical scheme is adopted:

[0006] An automatic parts intelligent detection integrated device comprises an integrated box. The integrated box is divided into a detection area and an integrated area in sequence. The detection area comprises a placing assembly for placing parts and a detection assembly arranged above the placing assembly for realizing the intelligent detection of automobile parts. The detection assembly comprises a Doppler light source, a camera and a moving assembly in sequence.

[0007] In the utility model, the intelligent detection device can greatly improve the detection accuracy and reliability of automobile parts. The detection of automobile parts in the prior art mostly relies on manual detection, but traditional manual detection is easily affected by factors such as fatigue and subjective judgment. The detection device provided by the utility model realizes the automatic intelligent detection of automobile parts through the detection assembly, and can also realize the detection of micron-level defects of automobile parts, thereby realizing more comprehensive quality evaluation. In addition, the automatic intelligent detection can significantly improve the production efficiency of automobile parts. In the traditional detection method, it mainly relies on sampling inspection or destructive testing. The automatic intelligent detection device of the utility model can realize full inspection at a relatively fast speed, and reduces the labor cost.

[0008] Preferably, as a further implementable solution, the Doppler light source is arranged above the placing assembly, and the camera is arranged above the Doppler light source, so as to realize intelligent detection of the parts.

[0009] Preferably, as a further implementable solution, the moving assembly is arranged at the middle section of the integrated box, and the camera is arranged below the moving assembly.

[0010] Preferably, as a further implementable solution, the moving assembly comprises a servo motor, a sliding crossbar and a grabbing assembly, and the servo motor and the grabbing assembly are arranged at two sides of the sliding crossbar respectively.

[0011] Preferably, as a further implementable solution, the grabbing assembly comprises a lifting rod and a gripper arranged at the end of the lifting rod, so as to realize automatic grabbing of the parts.

[0012] Preferably, as a further implementable solution, the placing assembly comprises a placing rack and a sliding rail arranged below the placing rack, and the sliding rail is used to realize sliding of the placing assembly.

[0013] Preferably, as a further implementable solution, a protrusion is arranged at the center of the surface of the placing rack, so as to realize fixation of the parts.

[0014] Preferably, as a further implementable solution, a loading box is further arranged in the integrated area, and the loading box is arranged below the grabbing assembly.

[0015] Preferably, as a further implementable solution, a control screen and a key are further arranged on the surface of the integrated box, so as to realize intelligent control of the integrated box.

[0016] In the utility model, its mainly through integrated box realizes the automatic intelligent detection of automobile parts, wherein in integrated box mainly is divided into detection area and integrated area, wherein detection area includes the placing assembly for placing automobile parts and the detection assembly for realizing the intelligent detection of automobile parts placed above the placing assembly, in the detection process of automobile parts, first through manual automobile parts are placed on the placing rack, at this time the convex set in the surface center of placing rack penetrates through the center of automobile parts, thereby realizing the fixed placement of automobile parts, subsequently when automobile parts are placed, press the key set outside integrated box, at this time automatic detection device starts to run, the doppler light source above placing assembly and camera cooperate and cooperate thereby realize high precision visual detection to automobile parts, both through the depth fusion of optical optimization and image processing thereby significantly improve the accuracy, efficiency and adaptability of detection, after adopting doppler light source and camera to detect automobile parts, its detection result will be displayed on the operating system connected with integrated box, subsequently operating system will judge whether the quality of automobile parts is qualified according to the detection result, if the quality of automobile parts is qualified, at this time the placing rack will slide outward on the slide rail and thereby leave the detection range of detection assembly, subsequently servo motor provides power for the sliding cross bar and makes it move and thereby drives the grab assembly at one end of sliding cross bar to move horizontally, when moving assembly moves to the right above automobile parts, the lifting rod in grab assembly controls the grab hand to grab automobile parts, through the grab hand, the automobile parts above placing rack are grabbed to the loading box in integrated area, thereby realizing the loading of automobile parts, when the loading of automobile parts in loading box is completed, the door on one side of integrated box can be opened to take sample.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] (1) The utility model provides an automatic intelligent detection integrated device for parts, which realizes the automatic detection of automobile parts by adopting an integrated box, improves the detection precision and reliability by the detection assembly, identifies cracks, scratches and other defects in automobile parts that cannot be found by naked eyes, greatly avoids problems caused by manual operation by the intelligent detection device, and improves the work efficiency and detection effect. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The utility model relates to an automatic intelligent detection integrated device for parts.

[0020] In the drawings, reference numeral 1 is an integrated box, 2 is a doppler light source, 3 is a camera, 4 is a sliding cross bar, 5 is a servo motor, 6 is a lifting rod, 7 is a grab hand, 8 is a placing rack, 9 is a slide rail, 10 is a control screen, and 11 is a loading box. DETAILED DESCRIPTION

[0021] The technical solutions of the utility model will be described clearly and completely in combination with the drawings and specific embodiments below, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the utility model, not all the embodiments, and are only used to illustrate the utility model, and should not be regarded as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the utility model.

[0022] In the description of the utility model, it is understood that the terms "top", "bottom", "inner", "sidewall" and the like indicate the orientation or positional relationship, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, therefore, it can not be understood as limiting the utility model.

[0023] In order to more clearly describe the technical solutions in the utility model, the following will be described in the form of specific embodiments.

[0024] Embodiment 1

[0025] Referring to Figure 1 , wherein the Figure 1 It can be known that the application is an automatic intelligent detection integrated device for parts, which mainly comprises an integrated box 1;

[0026] Further, the integrated box 1 is sequentially divided into a detection area and an integrated area from left to right inside;

[0027] Further, the detection area comprises a placing assembly for placing parts and a detection assembly arranged above the placing assembly for realizing intelligent detection of automobile parts, and the detection assembly comprises a doppler light source 2, a camera 3 and a moving assembly in sequence;

[0028] Further, the doppler light source 2 is arranged above the placing assembly, and the camera 3 is arranged above the doppler light source 2, so as to realize intelligent detection of automobile parts through the cooperation of the doppler light source 2 and the camera 3;

[0029] Further, the moving assembly is arranged at the middle section of the integrated box, and the camera 3 is located below the end portion of the sliding horizontal rod 4;

[0030] Further, the moving assembly comprises a servo motor 5, a sliding horizontal rod 4 and a grabbing assembly, and the servo motor 5 and the grabbing assembly are arranged at the two sides of the sliding horizontal rod 4 respectively;

[0031] Further, the grabbing assembly comprises a lifting rod 6 and a grabber 7 arranged at the end of the lifting rod 6, which is used to realize automatic grabbing of the parts;

[0032] Further, the placing assembly comprises a placing rack 8 and a sliding rail 9 arranged below the placing rack 8, which is used to realize sliding of the placing assembly;

[0033] Further, a protrusion is arranged at the center of the surface of the placing rack 8, which is used to realize fixation of the parts;

[0034] Further, a loading box 11 is arranged in the integrated area below the grabbing assembly;

[0035] Further, a control screen 10 and a key are arranged on the surface of the integrated box, which are used to realize intelligent control of the integrated box;

[0036] The specific detection process of the automatic part intelligent detection device is as follows: first, the automobile parts are placed on the placing rack 8 by manual operation, at this time, the protrusion arranged at the center of the surface of the placing rack 8 penetrates through the center of the automobile parts, so as to realize fixed placement of the automobile parts, then, when the automobile parts are placed, the key arranged outside the integrated box 1 is pressed, at this time, the automatic detection device starts to operate, the Doppler light source 2 and the camera 3 above the placing assembly are cooperated to realize high-precision visual detection of the automobile parts, the two are deeply integrated through optical optimization and image processing, so as to significantly improve the accuracy, efficiency and adaptability of detection, after the Doppler light source 2 and the camera 3 are used to detect the automobile parts, the detection result is displayed on the operating system connected with the integrated box 1, then, the operating system judges whether the quality of the automobile parts is qualified according to the detection result, if the quality of the automobile parts is qualified, at this time, the placing rack 8 slides outward on the sliding rail 9 to leave the detection range of the detection assembly, then, the servo motor 5 provides power for the sliding cross rod 4 to move and drive the grabbing assembly at one end of the sliding cross rod 4 to move horizontally, when the moving assembly moves to the position above the automobile parts, the lifting rod 6 in the grabbing assembly controls the grabber 7 to grab the automobile parts, the automobile parts above the placing rack 8 are grabbed to the loading box 11 in the integrated area through the grabber 7, so as to realize loading of the automobile parts, when the automobile parts in the loading box 11 are loaded, the door on one side of the integrated box can be opened to take samples.

[0037] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An automated intelligent inspection and integration device for parts, characterized in that, The system includes an integrated box; the integrated box is divided into a detection area and an integration area; the detection area includes a placement component for placing parts and a detection component disposed above the placement component for realizing intelligent detection of automotive parts, the detection component including a multi-spectral light source, a camera and a moving component.

2. The automated intelligent inspection and integration device for parts according to claim 1, characterized in that, The Doppler light source is positioned above the placement component, and the camera is positioned above the Doppler light source to enable intelligent detection of components.

3. The automated intelligent inspection and integration device for parts according to claim 1, characterized in that, The mobile component is located in the middle section of the integrated box, and the camera is located below the mobile component.

4. The automated intelligent inspection and integration device for parts according to claim 3, characterized in that, The moving component includes a servo motor, a sliding crossbar, and a gripping assembly, with the servo motor and the gripping assembly respectively disposed on both sides of the sliding crossbar.

5. The automated intelligent inspection and integration device for parts according to claim 4, characterized in that, The gripper assembly includes a lifting rod and a gripper at the end of the lifting rod, used to automatically grip parts.

6. The automated intelligent inspection and integration device for parts according to claim 1, characterized in that, The storage assembly includes a shelf and a slide rail disposed below the shelf, the slide rail being used to allow the storage assembly to slide.

7. The automated intelligent inspection and integration device for parts according to claim 6, characterized in that, The surface of the placement rack has a protrusion at the center for fixing the parts.

8. The automated intelligent inspection and integration device for parts according to claim 4, characterized in that, The integration area also includes a loading box, which is located below the gripper assembly.

9. The automated intelligent inspection and integration device for parts according to claim 1, characterized in that, The surface of the integrated box is also equipped with a control panel and a power switch for intelligent control of the integrated box.

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