Graphite boat carrying device and graphite boat calibration machine
By adding a handling device and a temporary storage device to the graphite boat calibration machine and adopting a parallel working mode, the problem of low utilization rate of a single handling device was solved, the transfer efficiency and equipment stability were improved, and the production capacity requirements were met.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-24
AI Technical Summary
In existing graphite boat calibration machines, the workflow of a single handling device is usually serial, resulting in low equipment utilization and difficulty in meeting the ever-increasing production capacity demand.
Add a handling device and a temporary storage device, and adopt a parallel working mode of dual handling devices and temporary storage devices to coordinate the transfer of graphite boats between different processes, reduce equipment waiting time, and improve equipment utilization.
This significantly improved the transfer efficiency and temporary storage capacity of graphite boats, enhanced the stability and reliability of the equipment, and met production capacity requirements.
Smart Images

Figure CN224037798U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical automation technical field, concretely is a graphite boat's handling device and graphite boat calibration machine. BACKGROUND
[0002] Graphite boat is the carrier for bearing photovoltaic cell, its structural composition is fixed as a whole by a plurality of graphite boat sheets through bolt, and graphite boat needs to operate in various environments when being used, the internal stress of different graphite boat sheets is different, and the internal stress will make graphite boat sheet produce loose deformation of different amplitude, therefore, graphite boat after a period of use needs to be reassembled by calibration machine to align sheet material. In the calibration process of graphite boat, the setting of handling device is an indispensable part.
[0003] The existing graphite boat calibration machine is usually equipped with a set of handling device for completing the grabbing and transfer of graphite boat. However, with the expansion of production scale and the improvement of process requirements, the traditional single set of handling device gradually exposes the problem of insufficient efficiency, which is difficult to meet the increasing demand for production capacity.
[0004] In the prior art, the working process of the single set of handling device is usually serial, that is, the handling device transfers the graphite boat from the previous process to the temporary storage device, and then transfers the graphite boat to the next process by the same handling device after calibration. This serial working mode has obvious bottleneck: the handling device needs to frequently go back and forth during the transfer process, resulting in low equipment utilization. SUMMARY
[0005] In view of the above problems, the graphite boat handling device and the graphite boat calibration machine provided by the present application can reduce the equipment waiting time and improve the equipment utilization.
[0006] To achieve the purpose of the present application, the present application provides the following technical solutions:
[0007] In a first aspect, a graphite boat handling device includes a frame, at least two sliders, at least two motors, and at least two belts.
[0008] The frame is provided with two first sliding rails along its length direction;
[0009] Two sliders are slidingly arranged on the two first sliding rails and can move along the length direction of the first sliding rails;
[0010] Each slider has a clamping assembly, a lifting guide rail, and a grabbing assembly;
[0011] Two belts are arranged along the length direction of the two first sliding rails; and two sliders are connected to the two belts one by one through the clamping assembly.
[0012] Two said motors are respectively connected with two said belts, each said motor is used for driving corresponding belt;
[0013] The lifting rail of each said slider is arranged in the vertical direction, the lifting rail is connected with the grabbing assembly below, and the grabbing assembly is used for grabbing the graphite boat.
[0014] In an implementable manner, the two first sliding rails are parallel to each other in the same plane.
[0015] In an implementable manner, the two said belts are arranged in parallel and above the two said first sliding rails.
[0016] In an implementable manner, the clamping assembly comprises a pressing plate and a locking nut.
[0017] In an implementable manner, the motor is arranged on one side of the frame body, and the driven wheel is arranged on the other side of the frame body; the output shaft of the motor is drivingly connected with a driving wheel, and the driven wheel is drivingly connected with the driving wheel through a belt.
[0018] In an implementable manner, the grabbing assembly comprises a support arm, a first clamping piece, a second clamping piece and a belt driving assembly.
[0019] The support arm is provided with a sliding rail along the length direction;
[0020] The first clamping piece and the second clamping piece both have a clamping portion, a supporting portion and a hanging portion; wherein the clamping portion of the first clamping piece and the second clamping piece is slidingly arranged on the sliding rail; the supporting portion of the first clamping piece and the second clamping piece is used for supporting the boat foot of the graphite boat.
[0021] The belt driving assembly is arranged along the length direction of the support arm, the hanging portion of the first clamping piece is connected with the first side of the belt, the hanging portion of the second clamping piece is connected with the second side of the belt, and the belt driving assembly is used for driving the hanging portions of the first clamping piece and the second clamping piece to relatively move along the length direction.
[0022] Secondly, a graphite boat calibration machine is provided, which sequentially comprises, from left to right, a feeding and discharging device, a first buffer device, a second buffer device, a tension correction device, a detection device, a third buffer device, and a graphite boat carrying device.
[0023] The carrying device is arranged above the feeding and discharging device, the first buffer device, the second buffer device, the tension correction device, the detection device and the third buffer device.
[0024] In one implementable manner, both the first cache device and the second cache device are configured as dual-layer caches.
[0025] In one implementable embodiment, both the first cache device and the second cache device include a support frame;
[0026] The support frame includes: a first bracket and a second bracket with the same support height, and a second slide rail; at least one of the first bracket and the second bracket is slidably mounted on the second slide rail.
[0027] In one implementable embodiment, the tension adjustment device includes: a first support platform and a second support platform;
[0028] The first support platform is provided with at least one first support tooth;
[0029] The second support platform is provided with at least one second support tooth;
[0030] A drive component is used to drive at least one of the first support platform and the second support platform to be raised or lowered, so that the second support tooth is higher or lower than the first support tooth.
[0031] The first support tooth and the second support tooth are used to support the graphite boat sheet and have different tooth spacing.
[0032] The beneficial effects are:
[0033] This application proposes a graphite boat handling device and a graphite boat calibration machine, which adds a handling device and a temporary storage device to the existing equipment. The parallel operation of the two handling devices and the temporary storage device significantly improves the graphite boat transfer efficiency and storage capacity. Specifically, the newly added handling device can work collaboratively with the original handling device, each responsible for transferring graphite boats between different processes, thereby reducing equipment waiting time and improving equipment utilization. Simultaneously, the newly added temporary storage device can store more graphite boats, providing greater buffer space for calibration and subsequent processes, increasing production capacity while also enhancing equipment stability and reliability. Attached Figure Description
[0034] Figure 1(a) is a schematic diagram of the structure of two conveying devices in Embodiment 1 of this utility model;
[0035] Figure 1(b) is an enlarged view of point C in Figure 1(a) in Embodiment 1 of this utility model;
[0036] Figure 2 This is a top view of the conveying device and buffer device in Embodiment 1 of this utility model;
[0037] Figure 3 It is the side view of the carrying device and the buffer device in the embodiment 1 of the utility model;
[0038] Figure 4 It is the structure schematic view of the grabbing assembly in the embodiment 1 of the utility model;
[0039] Figure 5 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0040] Figure 6 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0041] Figure 7 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0042] Figure 8 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0043] Figure 9 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0044] Figure 10 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model; Figure 9 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0045] Figure 11 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0046] Figure 12 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model; Figure 11 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0047] Figure 13 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0048] Figure 14 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0049] Figure 15 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0050] Figure 16 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0051] Figure 17 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model; Figure 16 It is the structure schematic view of the carrying device in the embodiment 2 of the utility model;
[0052] The reference signs are as follows:
[0053] First sliding rail, 2 - slider;
[0054] 3-motor, 301-belt, 302-driver, 303-follower;
[0055] 4-clamping assembly, 401-pressing plate, 402-locking nut;
[0056] 5-lifting guide rail;
[0057] 6-grasping assembly, 601-supporting arm, 602-first clamping piece, 603-second clamping piece, 604-belt driving assembly;
[0058] 7-hanging part, 8-clamping part, 9-supporting part, 10-machine box;
[0059] 11-feeding and discharging device, 1101-supporting seat, 1102-guiding slide rail plate, 1103-first servo motor, 1104-sliding seat, 1105-first belt pulley assembly;
[0060] 12-first buffering device;
[0061] 13-tightness correcting device, 131-X-axis double-track servo moving module, 132-adjusting assembly, 1321-Z-axis correcting mechanism, 13211-lifting cylinder, 13212-pressing strip, 1322-fixed alignment seat, 1323-sliding alignment seat, 1324-supporting platform, 1325-side blocking support, 1326-moving platform, 1327-bottom slide rail, 1328-second layer platform plate, 133-first gantry moving truss, 134-fourth Z-axis servo module, 135-first Y-axis servo module, 136-bolt tightness mechanism, 137-third telescopic module, 138-first telescopic module, 139-second telescopic module, 1310-first supporting platform, 1311-first supporting tooth, 1312-second supporting platform, 1313-second supporting tooth, 1314-driving assembly, 1315-base platform;
[0062] 14-detecting device, 141-slide rail assembly, 142-second gantry moving truss, 143-second Y-axis servo module, 144-second Z-axis servo module, 145-Y-axis direction camera assembly, 146-third Z-axis servo module, 147-Z-axis direction camera assembly, 148-X-axis direction servo moving assembly, 1481-X-axis slide rail, 1482-second belt pulley assembly, 1483-supporting plate, 1484-second servo motor;
[0063] 15-conveying device, 151-Y-axis direction belt moving servo module, 152-Y-axis direction moving seat, 153-third servo motor, 154-third belt pulley assembly, 155-Z-axis lifting rail mechanism, 156-X-axis direction supporting arm, 157-clamping jaw assembly;
[0064] 16 - Second cache unit, 17 - Third cache unit;
[0065] 18-Support frame, 1801-First support, 1802-Second support. Detailed Implementation
[0066] The following is a reference to Figures 1 to 2. Figure 9 The specific embodiments of this utility model will be further described below. The following examples are only used to more clearly illustrate the technical solution of this utility model, and should not be used to limit the protection scope of this utility model.
[0067] like Figure 6 As shown, in existing technologies, the workflow of a single set of handling and storage devices is usually sequential. That is, the handling device transfers the graphite boat from the previous process to the buffer device, and after calibration, the same handling device transfers the graphite boat to the next process. The handling device needs to frequently travel back and forth during the transfer process, resulting in low equipment utilization. Therefore, Embodiment 1 below proposes a technical solution that can solve the above-mentioned technical problems.
[0068] Example 1
[0069] As shown in Figures 1-4, this utility model proposes a transport device for a graphite boat, specifically including a frame, at least two sliders 2, at least two motors 3, and at least two belts 301; the frame is provided with two first slide rails 1 spaced apart along its length; the two sliders 2 are slidably mounted on the two slide rails and can move along the length of the slide rails, each slider 2 having a locking component 4, a lifting guide rail 5, and a gripping component 6; the two belts 301 are arranged spaced apart along the length of the two first slide rails; the two sliders 2 are respectively connected to the two belts one-to-one through the locking components 4; the two motors 3 are respectively connected to the two belts 301 for transmission, each motor 3 being used to drive the corresponding belt 301; each belt 301 is used to drive the corresponding slider 2 to move on the first slide rail 1; the lifting guide rail 5 of each slider 2 is arranged vertically, and the lifting guide rail 5 is connected to the gripping component 6 located below, the gripping component 6 being used to grip the graphite boat.
[0070] Furthermore, the slider is provided with a groove that matches the slide rail.
[0071] As a preferred embodiment, a through groove is provided through the center of the slider 2, and the lifting guide rail is slidably connected to the through groove and slides within the through groove.
[0072] In one feasible embodiment, a groove is provided on the side of the slider 2, and the lifting guide rail is slidably connected to the groove and slides within the groove.
[0073] In operation, first, the motor controls the slider to slide to a designated graphite boat position. Then, the lifting guide rail drives the grabbing assembly to descend, so that the grabbing assembly can accurately grab the graphite boat. After successful grabbing, the motor is started again to move the slider and the graphite boat thereon to a target position. Finally, the lifting guide rail drives the grabbing assembly to ascend, releasing the graphite boat, and completing a grabbing and moving operation.
[0074] In one embodiment, the two first sliding rails 1 are parallel to each other in the same plane.
[0075] In one embodiment, the two belts 301 are arranged in parallel and above the two first sliding rails 1.
[0076] As an implementable way, the two belts 301 can also be arranged below the first sliding rails 1.
[0077] As an implementable way, the frame has two sliding rails arranged in parallel along the length thereof, the two sliding rails have two belts 301 arranged in parallel and in a spaced-apart manner, the first sliding rail corresponds to the first belt 301 above, the second sliding rail corresponds to the second belt 301 above, and the first belt 301 is drivingly connected to the first motor, and the second belt is drivingly connected to the second motor.
[0078] In one embodiment, the clamping assembly 4 includes a pressing plate 401 and a locking nut 402. The slider 2 has a threaded hole, which is matched with the locking nut; the pressing plate 401 is fixed on the slider through the locking nut 402, and the pressing plate 401 and the slider clamp the belt in cooperation.
[0079] As a preferred, the clamping assembly can be lapped on any one of the belts, so that the two sliders move synchronously or asynchronously.
[0080] As a preferred, the clamping assembly can be sleeved on any one of the belts, so that the two sliders move synchronously or asynchronously.
[0081] In one embodiment, the motor 3 is arranged on one side of the frame; the driving wheel 302 is drivingly connected to the driving shaft of the motor 301; the driven wheel 303 is arranged on the other side of the frame, and the driven wheel 303 is drivingly connected to the driving wheel 302 through the belt 301.
[0082] In an implementable way, the first driving wheel and the first driven wheel are drivingly connected through the first belt, and the second driving wheel and the second driven wheel are drivingly connected through the second belt.
[0083] As Figure 4As shown, in one embodiment, the gripping assembly includes a support arm 601, a first clamping piece 602, a second clamping piece 603, and a belt drive assembly 604. The support arm 601 is provided with a sliding rail 6011 along the length direction. The first clamping piece 602 and the second clamping piece 603 each have a clamping portion 8, a supporting portion 9, and a hanging portion 7. The clamping portion 8 of the first clamping piece 602 and the second clamping piece 603 is slidingly arranged at both ends of the sliding rail 6011. The supporting portion 9 of the first clamping piece 602 and the second clamping piece 603 is used to support the boat feet of the graphite boat. The belt drive assembly 604 is arranged along the length direction of the support arm 601. The hanging portion 7 of the first clamping piece 602 is connected to the first side of the belt, and the hanging portion 7 of the second clamping piece 603 is connected to the second side of the belt. The belt drive assembly 604 is used to drive the hanging portions 7 of the first clamping piece 602 and the second clamping piece 603 to move relatively along the length direction. The first side of the belt is the upper belt, and the second side of the belt is the lower belt.
[0084] Further, the belt drive assembly includes a motor, a driving wheel, a driven wheel, and a belt. The motor is arranged on one side of the support arm. The driving wheel is in transmission connection with the driving shaft of the servo motor. The driven wheel is arranged on the other side of the support arm and is in transmission connection with the driving wheel through the belt.
[0085] The belt drive assembly is started: after starting the belt drive assembly, the hanging portions of the first clamping piece and the second clamping piece are driven to move along the length direction of the support arm through the belt. In this process, the belt as a transmission medium ensures that the first clamping piece and the second clamping piece can move smoothly and accurately to both sides of the graphite boat.
[0086] Supporting the graphite boat: when the first clamping piece and the second clamping piece move to the position of the boat feet of the graphite boat, the supporting portions are in contact with and support the boat feet on both sides of the graphite boat, respectively. At this time, the first clamping piece and the second clamping piece stably clamp the graphite boat through the supporting portions, preparing for subsequent handling or transfer work.
[0087] Moving the graphite boat: after supporting the graphite boat, the belt drive assembly is started again to drive the first clamping piece and the second clamping piece to move along the length direction of the support arm together with the graphite boat to the target position. In the whole process, the graphite boat remains stable and will not slip or tilt.
[0088] In this embodiment, as shown in FIGS. 1-4, the first graphite boat and the second graphite boat are sent to the loading and unloading device by the external loading machine. At this time, the first graphite boat is transported to the tension correction position by the first carrying device for tension correction, and the second graphite boat is transported to the second temporary storage device for temporary storage. At this time, the third graphite boat and the fourth graphite boat are transported by the loading device, and then the first graphite boat corrected is transported from the tension correction position to the detection station by the second carrying device for detection. The third graphite boat and the fourth graphite boat in the loading and unloading device are transported to the first temporary storage device and the second temporary storage device respectively by the first carrying device. The first graphite boat detected is transported to the third temporary storage device by the second carrying device, and the second graphite boat corrected is transported to the detection station for detection. The first graphite boat is transported from the third temporary storage device to the first temporary storage device by the second carrying device, and at the same time, the fifth graphite boat and the sixth graphite boat are transported by the loading and unloading device. The third graphite boat is transported to the tension correction position by the first carrying device for tension correction. The second graphite boat detected is transported to the first temporary storage device by the second carrying device. The first graphite boat and the second graphite boat in the first temporary storage device are transported to the loading and unloading device by the first carrying device for unloading.
[0089] In this process, the unqualified graphite boat detected is transported to the tension correction position again by the carrying device for correction. The graphite boat that is not qualified after multiple corrections is marked and sent to the first temporary storage device for unloading. The first temporary storage device stores the graphite boats detected and to be corrected through its stacking function.
[0090] In this embodiment, through the parallel working mode of the double carrying devices and the temporary storage device, the transfer efficiency and the temporary storage capacity of the graphite boat can be significantly improved. Specifically, the newly added carrying device can work with the original carrying device to be responsible for the transfer of graphite boats between different processes, thereby reducing the waiting time of the equipment and improving the utilization rate of the equipment. At the same time, the newly added temporary storage device can store more graphite boats, providing more buffer space for calibration and subsequent processes, improving the production capacity, and also enhancing the stability and reliability of the equipment.
[0091] Embodiment 2
[0092] As Figures 5-17The utility model provides a graphite boat calibration machine, including the case 10, the case 10 is sequentially provided with the feeding and discharging device 11, first cache device 12, loose correction device 13, detection device 14 from right to left in, and, the carrying device 15 that is set in the feeding and discharging device 11, first cache device 12, loose correction device 13 and detection device 14 top, wherein, the carrying device 15 has applied the grabbing device in embodiment 1,
[0093] In one embodiment, in order to reduce the waiting time, the first cache device 12 and the second cache device 16 are both provided as double layers.
[0094] In one embodiment, the first cache device 12 and the second cache device 16 both include a support frame body 18; the support frame body 18 includes: a first support 1801, a second support 1802, and a second sliding rail, both of which have the same support height; at least one of the first support 1801 and the second support 1802 is slidably arranged on the second sliding rail.
[0095] Further, the feeding and discharging device 11 feeds the graphite boat to the first cache device 12, then the carrying device 15 takes the graphite boat on the first cache device 12 and places it in the loose correction device 13, the loose correction device 13 loosens the bolts of the graphite boat to loosen the sheets in the graphite boat, then corrects and aligns the sheets, tightens the screws to complete the calibration, the carrying device 15 carries the graphite boat to the detection device 14 for detection, after detection, the carrying device 15 carries the graphite boat to the second cache device 16 for temporary storage, then carries it to the first cache device 12, and then feeds it out by the feeding and discharging device 11, completing the automatic calibration of the graphite boat.
[0096] In one embodiment, the feeding and discharging device 11 includes two symmetrical support seats 1101, the opposite side of the two support seats 1101 is fixedly provided with a guide sliding rail plate 1102, the side of the guide sliding rail plate 1102 is provided with a second servo motor 1103 and a first belt pulley assembly 1105, the second servo motor 1103 is drivingly connected to the first belt pulley assembly 1105, a sliding seat 1104 is slidably arranged on the guide sliding rail plate 1102, the sliding seat 1104 is fixedly connected to the belt of the first belt pulley assembly 1105, the sliding seat 1104 is used for supporting the graphite boat, after sliding, the sliding seat 1104 is butted with the cache support of the first cache device 12, the second servo motor 1103 drives the first belt pulley assembly 1105 to move the sliding seat 1104, and the graphite boat is fed to the first cache device 12, or the calibrated graphite boat is taken away from the first cache device 12.
[0097] The first cache device 12 mainly includes a plurality of support frames arranged on a lifting structure, and the support frames are driven to lift by the lifting structure to realize the caching of the graphite boat stacked up and down.
[0098] AsFigures 9-12 As shown, the tension correction device 13 comprises an X-axis double-track servo moving module 131, an adjustment assembly 132 is arranged between the X-axis double-track servo moving module 131, the X-axis double-track servo moving module 131 is drivingly connected to two first gantry moving trusses 133, a fourth Z-axis servo module 134 is symmetrically arranged on each first gantry moving truss 133, a first Y-axis servo module 135 is drivingly arranged on the fourth Z-axis servo module 134, and the first Y-axis servo module 135 is drivingly connected to a bolt tensioning mechanism 136;
[0099] The graphite boat is carried by the carrying device 15 to the adjustment assembly 132, the X-axis double-track servo moving module 131 drives the first gantry moving truss 133 to move along the X-axis, the fourth Z-axis servo module 134 drives the bolt tensioning mechanism 136 to move along the Z-axis, the first Y-axis servo module 135 drives the bolt tensioning mechanism 136 to move along the Y-axis, the bolt tensioning mechanism 136 is mainly composed of a screwdriver driven by a servo motor, so that the bolt tensioning mechanism 136 can drive the range to cover the entire graphite boat side, and the bolt tensioning mechanism 136 loosens the bolts on the graphite boat, so that the graphite boat is loosened;
[0100] After being adjusted by the adjustment assembly 132, the bolt tensioning mechanism 136 tightens and fixes each bolt on the graphite boat.
[0101] The adjustment assembly 132 comprises a Z-axis correction mechanism 1321, the Z-axis correction mechanism 1321 is arranged on the first gantry moving truss 133, and the Z-axis correction mechanism 1321 comprises a lifting cylinder 13211 and a pressing strip 13212 drivingly connected to the lifting cylinder 13211, the pressing strip 13212 is driven to descend by the lifting cylinder 13211, and the graphite boat sheet is pressed and aligned along the Z-axis;
[0102] The adjustment assembly 132 further comprises a fixed alignment seat 1322 and a sliding alignment seat 1323, the fixed alignment seat 1322 is used for fixing one end of the graphite boat sheet to align it, and the sliding alignment seat 1323 is used for pressing the other end of the graphite boat sheet by moving to realize the end alignment of the graphite boat sheet;
[0103] The adjustment assembly 132 further comprises a support platform 1324 for supporting the graphite boat, and a fixed baffle and a movable side baffle support 1325 are arranged on both sides of the support platform 1324 respectively for fixing the graphite boat from both sides;
[0104] A toothed support block 13241 is fixedly arranged on the support platform 1324 and is used for supporting the graphite boat sheet in a divided manner, so that the graphite boat sheet is matched with the pressing strip 13212 in a loose state, and the distance between the graphite boat sheets is equalized;
[0105] The support platform 1324 is slidably mounted on the second-layer platform plate 1328, and a third telescopic module 137 is provided between the support platform 1324 and the second-layer platform plate 1328. The third telescopic module 137 drives the support platform 1324 to move along the X-axis on the second-layer platform plate 1328, so that the graphite boat sheet on it abuts against the fixed alignment seat 1322 and the sliding alignment seat 1323 respectively, thereby aligning the two ends of the graphite boat sheet. With the movement of the sliding alignment seat 1323, the efficiency and flexibility of the alignment of the two ends of the graphite boat sheet are improved.
[0106] The second-layer platform plate 1328 is slidably mounted on the bottom surface of the chassis 1 via the bottom slide rail 1327. A moving platform 1326 is also slidably mounted on the bottom slide rail 1327. A side baffle bracket 1325 is fixedly mounted on the moving platform 1326. A first telescopic module 138 is provided between the moving platform 1326 and the second-layer platform plate 1328. The first telescopic module 138 drives the moving platform 1326 to move closer to or further away from the second-layer platform plate 1328, and adjusts the position of the side baffle bracket 1325 to adapt to graphite boats of different widths.
[0107] A second telescopic module 139 is provided between the second-layer platform plate 1328 and the bottom surface of the chassis 1. The second telescopic module 139 drives the second-layer platform plate 1328 to move along the Y-axis, so that the support platform 1324 moves along the Y-axis, so that the baffles and side support brackets 1325 on both sides no longer clamp the graphite boat, allowing the graphite boat to quickly enter and exit the support platform 1324.
[0108] The toothed support block mentioned above is fixedly installed on the support platform 1324 to support the graphite boat sheet in sections, so that the sheet can cooperate with the pressure strip 13212 in a loose state to make the sheet spacing equal; however, this fixed installation method is bound to the height, spacing and support surface shape of a single-specification graphite boat and cannot be compatible with graphite boats of multiple specifications.
[0109] Therefore, as Figure 13 As shown, to ensure compatibility with graphite boats of various specifications, the support teeth are designed with a lifting mechanism, specifically including: a first support platform 1310 and a second support platform 1312; the first support platform 1310 is provided with at least one first support tooth 1311; the second support platform 1312 is provided with at least one second support tooth 1313; a drive assembly 1314 is used to drive at least one of the first support platforms 1310 and 1312 to lift or lower, so that the second support tooth 1313 is higher or lower than the first support tooth 1311; the first support tooth 1311 and the second support tooth 1313 are used to support graphite boat sheets and have different tooth spacings, ensuring compatibility with graphite boat specifications. The first and second support teeth can be lifted or lowered independently, allowing for precise adjustment of the support height, adapting to graphite boat specifications of different thicknesses and sizes, and improving the versatility of the equipment.
[0110] Furthermore, the second support platform 1312 is disposed below the first support platform 1310; the first support platform 1312 is fixed with multiple rows of first support teeth 1311 at equal intervals along its length direction; the second support platform 1312 is fixed with multiple rows of second support teeth 1313 at equal intervals along its length direction.
[0111] Specifically, the first support platform 1312 has at least one first through slot corresponding to at least one second support tooth 1313; the first through slot is located between two adjacent rows of first support teeth 1311; each second support tooth 1313 passes through the corresponding at least one first through slot.
[0112] During operation, the drive assembly starts working, driving the first support tooth 101 on the first support platform and the second support tooth on the second support platform to rise and fall. In practical applications, only one support tooth needs to rise and fall, or both support teeth can rise and fall simultaneously but independently to achieve precise adjustment of the support position of the graphite boat sheet. As the support teeth rise and fall, the graphite boat sheet is supported at the appropriate height, thus meeting the requirements of a specific graphite boat specification. After adjustment, the drive assembly stops working, and the support teeth remain in the desired position. The adjustable-pitch support tooth frame design can accommodate graphite boats of different specifications without replacing the entire support system, thereby reducing production costs and replacement frequency.
[0113] like Figure 14 As shown, the detection device 14 includes a slide rail assembly 141, which is equipped with a servo pulley structure. Two second gantry moving trusses 142 are slidably arranged on the slide rail assembly 141. The second gantry moving trusses 142 are driven by the servo pulley structure. A second Z-axis servo module 144 is fixedly installed on the two columns of each second gantry moving truss 142. A Y-axis camera assembly 145 is arranged on the second Z-axis servo module 144. The camera of the Y-axis camera assembly 145 performs Y-axis imaging detection on the graphite boat.
[0114] The upper end of the second gantry moving truss 142 is provided with a second Y-axis servo module 143, two third Z-axis servo modules 146 are provided on the second Y-axis servo module 143, and a Z-axis camera assembly 147 is provided on the third Z-axis servo module 146.
[0115] The second gantry moving truss 142 is moved along the X-axis by the slide rail assembly 141, and the Y-axis camera assembly 145 can move along the X-axis and Z-axis by the action of the second Z-axis servo module 144 to capture and detect the side of the graphite boat.
[0116] The cooperation of the second Y-axis servo module 143 and the third Z-axis servo module 146 enables the Z-axis camera assembly 1407 to move simultaneously along the X, Y, and Z axes, allowing for top-down shooting and detection of the graphite axis.
[0117] Check whether the results of the correction of each sheet of each graphite boat meet the design standards.
[0118] The detection device 14 further comprises an X-axis servo moving assembly 148 arranged between the slide rail assemblies 141. The X-axis servo moving assembly 148 comprises an X-axis slide rail 1481, a second belt pulley assembly 1482, a support plate 1483, and a second servo motor 1484. The X-axis slide rail 1481 is fixedly arranged on the bottom surface of the cabinet 1. The second belt pulley assembly 1482 and the second servo motor 1484 are arranged on one side of the X-axis slide rail 1481. The second servo motor 1484 is drivingly connected to the second belt pulley assembly 1482. The X-axis slide rail 1481 is slidingly arranged with two support plates 1483. The two support plates 1483 are respectively fixedly connected to the upper and lower portions of the second belt pulley assembly 1482. The support plates 1483 support the graphite boats.
[0119] The two support plates 1483 are driven to move close to or away from each other by the second belt pulley assembly 1482, so as to adapt to graphite boats of different lengths and improve the applicability.
[0120] As shown in Figures 15-16 The conveying device 15 comprises a Y-axis belt moving servo module 151. The Y-axis belt moving servo module 151 comprises a third servo motor 153, a third belt pulley assembly 154, and two tracks. The third servo motor 153 is drivingly connected to the third belt pulley assembly 154. A Y-axis slider 152 is slidingly arranged on the tracks of the Y-axis belt moving servo module 151. A Z-axis lifting rail mechanism 155 is arranged on the Y-axis slider 152. An X-axis support arm 156 is arranged at the lower end of the Z-axis lifting rail mechanism 155. A jaw assembly 157 is symmetrically arranged on the X-axis support arm 156.
[0121] The jaw assembly 157 is driven by a cylinder to grab the graphite boat, and then the graphite boat is lifted by the Z-axis lifting rail mechanism 155 and moved by the Y-axis belt moving servo module 151.
[0122] The working principle before improvement: the external feeding machine sends the graphite boat to the loading and unloading device, the loading and unloading device sends the graphite boat to the first buffer device, and then the carrying device carries the graphite boat to the tightness correction device for tightness correction. During the tightness correction of the first graphite boat, the second graphite boat is sent to the first buffer device by the loading and unloading device. After the correction of the first graphite boat is completed, the carrying device carries the corrected first graphite boat to the detection device for detection. During the detection, the carrying device carries the second graphite boat in the first buffer device to the tightness correction device for tightness correction. After the detection of the first corrected graphite boat is completed, the carrying device moves the first graphite boat to the second buffer device, and then carries the second corrected graphite boat to the detection device for detection. Then, the third graphite boat is fed to the tightness correction device, and then the carrying device puts the first graphite boat on the second buffer device into the first buffer device, and then unloads;
[0123] During this process, the unqualified graphite boat is carried by the carrying device to the tightness correction device again, and the unqualified graphite boat that is corrected multiple times is marked and then unloaded to the first buffer device. The first buffer device buffers the detected and to-be-corrected graphite boats through the stacking function of the first buffer device.
[0124] The first buffer device cooperates with the second buffer device to buffer the graphite boats during the tightness and detection processes, ensures the smoothness of the tightness and detection processes, and always makes the tightness correction device and the detection device work.
[0125] The whole process is highly automated, which greatly improves the efficiency of graphite boat correction. The overall structure is compact, and the detection and correction are performed synchronously, which further improves the correction efficiency.
[0126] The working process of the above carrying device is usually serial, that is, the carrying device transfers the graphite boat from the previous process to the temporary storage device, and then transfers the graphite boat to the next process after the calibration is completed. This serial working mode has obvious bottlenecks: the carrying device needs to frequently go back and forth during the transfer process, resulting in low equipment utilization.
[0127] Therefore, as in the scheme in Embodiment 1 above, in order to reduce the equipment waiting time and improve the equipment utilization, one carrying device and one buffer device are added on the basis of one carrying device and two buffer devices. The improved scheme can significantly improve the transfer efficiency of the graphite boat and the temporary storage capacity through the parallel working mode of the double carrying devices and the temporary storage devices. Specifically, the newly added carrying device can work cooperatively with the original carrying device and be responsible for the transfer of the graphite boat between different processes, thereby reducing the equipment waiting time and improving the equipment utilization. At the same time, the newly added temporary storage device can store more graphite boats, providing more buffer space for calibration and subsequent processes, improving the production capacity, and also enhancing the stability and reliability of the equipment.
[0128] The above-described embodiments are merely preferred specific embodiments of the present application, and the protection scope of the present application is not limited thereto, and any simple change or equivalent replacement of the technical solutions that can be obviously obtained by those skilled in the art within the technical range disclosed by the present application shall all fall within the protection scope of the present application.
Claims
1. A transport device for a graphite boat, characterized in that, include: Frame, at least two sliders (2), at least two motors (3), at least two belts (301); The frame is provided with two first slide rails (1) spaced apart along its length. The two sliders (2) are slidably mounted on the two first slide rails (1) and can move along the length of the first slide rails (1); Each slider (2) has a snap-fit assembly (4), a lifting guide rail (5), and a gripping assembly (6); The two belts (301) are deployed at intervals along the length of the two first slide rails (1); the two sliders (2) are connected to the two belts (301) one by one through the snap-fit assembly (4); The two motors (3) are respectively connected to the two belts (301) for transmission, and each motor (3) is used to drive the corresponding belt (301); each belt (301) is used to drive the corresponding slider (2) to move on the first slide rail (1); Each slider (2) has a vertically arranged lifting guide rail (5) connected to the gripping component (6) located below it, which is used to grip the graphite boat.
2. The conveying device according to claim 1, characterized in that, The two first slide rails (1) are parallel to each other in the same plane.
3. The conveying device according to claim 1 or 2, characterized in that, The two belts (301) are arranged in parallel and are located above the two first slide rails (1).
4. The conveying device according to claim 3, characterized in that, The snap-fit assembly (4) includes a pressure plate (401) and a locking nut (402).
5. The conveying device according to claim 1, characterized in that, The motor (3) is mounted on one side of the frame, and the driven wheel (303) is mounted on the other side of the frame. The output shaft of the motor (3) is connected to the driving wheel (302), and the driven wheel (303) is connected to the driving wheel (302) via a belt (301).
6. The conveying device according to claim 1, characterized in that, The gripping assembly (6) includes: a support arm (601), a first clamping member (602), a second clamping member (603), and a belt drive assembly (604). The support arm (601) is provided with a slide rail along its length; Both the first clamping member (602) and the second clamping member (603) have a snap-fit part (8), a support part (9), and a hook-fit part (7); wherein, the snap-fit part (8) of the first clamping member (602) and the second clamping member (603) is slidably disposed on the slide rail; the support part (9) of the first clamping member (602) and the second clamping member (603) is used to support the feet of the graphite boat; The belt drive assembly (604) is deployed along the length direction of the support arm (601). The hook-on portion (7) of the first clamping member (602) is connected to the first side of the belt, and the hook-on portion (7) of the second clamping member (603) is connected to the second side of the belt. The belt drive assembly (604) is used to drive the hook-on portions (7) of the first clamping member (602) and the second clamping member (603) to move relative to each other along the length direction.
7. A graphite boat calibration machine, characterized in that, The following components are arranged sequentially from left to right: a loading and unloading device (11), a first buffer device (12), a second buffer device (16), a tension correction device (13), a detection device (14), a third buffer device (17), and a graphite boat handling device (15) as described in any one of claims 1 to 6. The conveying device (15) is positioned across the top of the loading and unloading device (11), the first buffer device (12), the second buffer device (16), the tension correction device (13), the detection device (14), and the third buffer device (17).
8. The graphite boat calibration machine according to claim 7, characterized in that, Both the first cache device (12) and the second cache device (16) are configured as dual-layer caches.
9. The graphite boat calibration machine according to claim 8, characterized in that, Both the first cache device (12) and the second cache device (16) include a support frame (18). The support frame (18) includes: a first bracket (1801) and a second bracket (1802) having the same support height, and a second slide rail; at least one of the first bracket (1801) and the second bracket (1802) is slidably mounted on the second slide rail.
10. The graphite boat calibration machine according to any one of claims 7-9, characterized in that, The tension adjustment device (13) includes: a first support platform (1310) and a second support platform (1312); The first support platform (1310) is provided with at least one first support tooth (1311). The second support platform (1312) is provided with at least one second support tooth (1313). A drive assembly (1314) is used to drive at least one of the first support platform (1310) and the second support platform (1312) to be raised or lowered so that the second support tooth (1313) is higher or lower than the first support tooth (1311). The first support tooth (1311) and the second support tooth (1313) are used to support the graphite boat sheet and have different tooth spacing.