Emulsifying device for pre-filled syringe

Abstract

The emulsifying device comprises an emulsifying pump, one connector of the emulsifying pump is connected with a circulating pipe, the other connector of the emulsifying pump is connected with a container, and the outlet end of the circulating pipe is communicated with the container to form a circulating pipeline; and the circulating pipe or the container or the emulsifying pump is connected with an oil inlet assembly and is provided with a conveying pipe used for being connected with an ultrasonic rubber plug cleaning machine. The emulsifying pump is used for emulsifying a water-oil mixture, so that the emulsified water-oil mixture is more beneficial to silicification of a rubber plug, and the problem of nonuniform silicification caused by the fact that silicone oil easily floats on the surface of water is avoided; the circulating pipe is connected with the emulsifying pump to form a circulating emulsifying structure, so that the emulsifying effect is improved, the emulsifying is more sufficient, and the silicification is more uniform after the emulsified liquid is in contact with the rubber plug.

Description

TECHNICAL FIELD

[0001] The utility model relates to medical technology field especially, relate to an emulsifying device. BACKGROUND

[0002] In prior art, the siliconization process in the manufacturing process of the rubber piston of the pre-filled syringe is that the syringe sucks a certain amount of silicone oil from a silicone oil pot into a stainless steel cup, then hot water is discharged from a sampling valve of an ultrasonic plug cleaning machine into the stainless steel cup, and the mixture is poured into the ultrasonic plug cleaning machine to mix with the hot water and the plug in the ultrasonic plug cleaning machine.

[0003] However, the method has the following disadvantages: 1. The silicone oil is not easy to mix with water and is easy to float on the water surface, causing the plug and the silicone oil to not be in full contact, resulting in uneven siliconization. 2. The operation is troublesome and the silicone oil is not accurately measured. 3. The hot water discharged from the sampling valve of the cleaning machine is easy to scald, which has a safety hazard. SUMMARY

[0004] In view of the above technical problems, the utility model provides an emulsifying device for pre-filled syringe, which is used to solve the problem that the silicone oil is easy to float on the water surface, resulting in uneven siliconization.

[0005] In order to achieve the above purpose, the technical scheme of the utility model is as follows:

[0006] An emulsifying device for pre-filled syringe, comprising an emulsifying pump, one interface of the emulsifying pump being connected with a circulating pipe, and the other interface being connected with a container, the outlet end of the circulating pipe being communicated with the container to form a circulating pipeline; an oil inlet assembly is connected to the circulating pipe, the container or the emulsifying pump, and the circulating pipe, the container or the emulsifying pump is provided with a delivery pipe for connecting an ultrasonic plug cleaning machine. The utility model emulsifies the water-oil mixture by the emulsifying pump, so that the emulsified water-oil mixture is more conducive to the siliconization of the plug, avoiding the problem that the silicone oil is easy to float on the water surface, resulting in uneven siliconization; the circulating pipe is connected with the emulsifying pump to form a circulating emulsification structure, improving the emulsification effect and making the emulsification more sufficient, so that the siliconization of the emulsion after contacting with the plug is more uniform.

[0007] Further, in order to facilitate oil feeding, the oil inlet assembly is connected with the circulating pipe through an oil feeding pipe.

[0008] Further, in order to accurately measure the oil feeding amount while feeding oil, the oil inlet assembly comprises a silicone oil tank and a silicone oil metering pump connected with the oil outlet of the silicone oil tank, and the silicone oil metering pump is connected with the circulating pipe through the oil feeding pipe.

[0009] Further, in order to facilitate feeding water into the circulating pipeline and feeding the emulsified mixture into the ultrasonic plug cleaning machine after emulsification, the circulating pipe is connected with the ultrasonic plug cleaning machine through the delivery pipe.

[0010] Further, in order to facilitate the control of the opening and closing of each pipeline to maintain normal operation, the conveying pipe is provided with a conveying valve, the circulating pipe is provided with an emulsification valve, and the oil inlet pipe is provided with a one-way valve for preventing backflow of oil to the oil inlet assembly.

[0011] Further, in order to facilitate the liquid in the circulating pipe to enter the container, the container is a funnel, and the outlet end of the circulating pipe is opposite to the upper end of the funnel so that the liquid enters the funnel, and the lower end of the funnel is connected to the emulsification pump.

[0012] Further, in order to facilitate the control of the water inlet amount, the upper part of the funnel is provided with a high liquid level gauge, and the emulsification pump is provided with a low liquid level gauge near the interface connected to the funnel.

[0013] Further, in order to realize automatic operation of the entire emulsification process, a control cabinet is further included, the control cabinet is provided with a controller and a timer connected in an electrical manner, and the controller is electrically connected to the emulsification pump, the conveying valve, the emulsification valve, the one-way valve and the oil inlet assembly through the timer.

[0014] Further, in order to facilitate the discharge of residues, the emulsification pump is connected with a blowdown pipe, and the blowdown pipe is provided with a blowdown valve.

[0015] Further, in order to facilitate the overall movement of the device, a moving trolley is further included, and the emulsification pump, the container, the oil inlet assembly and the control cabinet are arranged on the moving trolley.

[0016] The beneficial effects of the present application are as follows:

[0017] 1. The emulsification pump is used to emulsify the water-oil mixture, thereby avoiding the problem that the silicone oil is easily floated on the water surface and causes uneven siliconization.

[0018] 2. The circulating pipe is connected to the emulsification pump to form a circulating emulsification structure, thereby improving the emulsification effect, making the emulsification more sufficient, and making the siliconization of the emulsion and the rubber plug more uniform after contact.

[0019] 3. The emulsification time can be arbitrarily set by the timer through the emulsification pump, thereby ensuring that the silicone oil is fully emulsified and that the emulsion fully contacts the rubber plug to make the siliconization of the rubber plug more uniform.

[0020] 4. The silicone oil amount can also be calibrated by setting the time through the silicone oil metering pump, thereby ensuring the accuracy of the silicone oil.

[0021] 5. The present application has simple structure and simple operation, greatly reduces the labor intensity of employees, and eliminates safety hazards. BRIEF DESCRIPTION OF DRAWINGS

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of this utility model.

[0024] In the diagram: 1. Control cabinet, 2. Delivery pipe, 3. Motor, 4. Emulsifying pump, 5. Low level gauge, 6. Drain valve, 7. Delivery valve, 8. Circulation pipe, 9. Emulsifying valve, 10. Check valve, 11. Silicone oil metering pump, 12. Silicone oil tank, 13. High level gauge, 14. Funnel, 15. Support, 16. Trolley. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1 As shown in Embodiment 1 of this utility model, an emulsification device for a pre-filled syringe includes an emulsification pump 4. One port of the emulsification pump 4 is connected to a circulation pipe 8, and the other port is connected to a container. In this embodiment, the horizontal port of the emulsification pump 4 is connected to the container, allowing material to flow into the container through the emulsification pump and also allowing material to flow back from the container to the emulsification pump 4. The vertical port of the emulsification pump 4 is connected to the circulation pipe 8, which is bent so that its outlet end communicates with the container. Thus, under the action of the emulsification pump 4, a circulation pipeline is formed, realizing circulating emulsification and improving the emulsification effect.

[0027] Furthermore, such as Figure 1 As shown, an oil inlet assembly is connected to the circulation pipe 8, container, or emulsifying pump 4, allowing silicone oil to enter the circulation pipeline. In this embodiment, the oil inlet assembly is connected to the circulation pipe 8 via an oil inlet pipe.

[0028] Furthermore, such as Figure 1As shown, the circulation pipe 8 or the container or the emulsification pump 4 is provided with a delivery pipe 2 for connecting the ultrasonic rubber plug cleaning machine, through which water is delivered into the emulsification pump 4, and after the emulsification is completed, the emulsification mixture can be delivered back to the ultrasonic rubber plug cleaning machine, facilitating the siliconization of the rubber plug. In this embodiment, the delivery pipe 2 is connected to the circulation pipe 8, and the other end of the delivery pipe 2 is connected to the ultrasonic rubber plug cleaning machine, and water is delivered through the delivery pipe 2 and the lower part of the circulation pipe 8 to the emulsification pump 4 by the ultrasonic rubber plug cleaning machine. Preferably, the water gradually enters the container after entering the emulsification pump 4. After the oil and water are respectively delivered into the circulation pipe through the oil inlet pipe and the delivery pipe 2, the water or oil or water-oil mixture is circulated through the circulation pipe, the container and the emulsification pump by the operation of the emulsification pump 4, so as to circularly emulsify the water-oil mixture, and when the water-oil mixture is used for the siliconization of the rubber plug, the problem of uneven siliconization is avoided. In a preferred embodiment, the ultrasonic rubber plug cleaning machine can be a KJCS-20ES type full-automatic wet ultrasonic rubber plug cleaning machine.

[0029] In addition, in this embodiment, the process of gradually storing the water into the container after the water enters the emulsification pump 4 through the delivery pipe 2 is prior to the emulsification process, so the water inlet process does not conflict with the emulsification process.

[0030] Embodiment 2, which is different from embodiment 1, is as shown in Figure 1 As shown, the oil inlet assembly comprises a silicone oil bucket 12 and a silicone oil metering pump 11 connected to the oil outlet of the silicone oil bucket 12, and the silicone oil metering pump 11 is connected to the circulation pipe 8 through the oil inlet pipe. Under the action of the silicone oil metering pump 11, the silicone oil is input into the circulation pipe 8. In addition, a one-way valve 10 is arranged on the oil inlet pipe to prevent the backflow of oil to the oil inlet assembly. The opening of the one-way valve 10 is opened with the opening of the silicone oil metering pump 11, and is closed with the closing of the silicone oil metering pump 11.

[0031] In this embodiment, the process of inputting oil into the circulation pipe through the oil inlet assembly can be opened synchronously with the emulsification process, so that the input silicone oil flows with the liquid in the circulation pipe during the emulsification process. However, the oil inlet process is prior to the end of the emulsification process, so that the later input silicone oil can be fully emulsified.

[0032] Embodiment 3, which is different from embodiment 2, is as shown in Figure 1 As shown, the delivery pipe 2 is provided with a delivery valve 7, and the circulation pipe 8 is provided with an emulsification valve 9. During the water inlet process, the delivery valve 7 is opened, and the emulsification valve 9 is closed. During the emulsification process, the delivery valve 7 is closed, and the emulsification valve 9 is opened.

[0033] Embodiment 4, which is different from embodiment 3, is as shown in Figure 1As shown, the container is a funnel 14, the outlet end of the circulating pipe 8 is opposite to the upper end of the funnel 14 so that the liquid can enter the funnel 14 by relying on its own gravity, and the lower end of the funnel 14 is connected with the emulsifying pump 4. The water can enter the funnel 14 through the emulsifying pump 4, and the water-oil mixture can enter the emulsifying pump 4 from the funnel 14 under the action of the emulsifying pump, and then enter the funnel 14 again through the circulating pipe 8.

[0034] Embodiment 5, which is different from embodiment 4, as shown in Figure 1 As shown, the upper part of the funnel 14 is provided with a high liquid level meter 13, and the low liquid level meter 14 is arranged near the horizontal interface of the interface of the emulsifying pump 4 connected with the funnel 14. The high liquid level meter 13 and the low liquid level meter 14 are used to detect the water level of the funnel 14.

[0035] Embodiment 6, which is different from embodiment 5, as shown in Figure 1 As shown, the control cabinet 1 is further provided with a controller and a timer which are electrically connected, the controller is electrically connected with the emulsifying pump 4, the conveying valve 7, the emulsifying valve 9, the one-way valve 10 and the silicone oil metering pump 11 of the oil feeding assembly. The emulsifying pump 4 and the silicone oil metering pump 11 can work in a timing mode, so that the emulsification process can be carried out according to the set time, and a better emulsification effect can be achieved. The controller is used for controlling the opening and closing of the conveying valve 7 and the emulsifying valve 9, so that the water feeding process and the emulsification process can be carried out in sequence. After the emulsification is completed, the emulsifying valve 9 can be closed and the conveying valve 7 can be opened by the controller, and the emulsified mixture can be sent back to the ultrasonic rubber plug cleaning machine by the emulsifying pump 4, so that the rubber plug can be siliconized. The whole process is realized in an automatic control mode.

[0036] Embodiment 7, which is different from embodiment 6, as shown in Figure 1 As shown, the emulsifying pump 4 is connected with a blowdown pipe, and the blowdown pipe is provided with a blowdown valve 6. When cleaning or maintenance is needed, the blowdown valve 6 can be opened, and the residues in the emulsifying pump 4 can be discharged through the blowdown pipe.

[0037] Embodiment 7, which is different from embodiment 6, as shown in Figure 1 As shown, the emulsifying pump 4, the container, the oil feeding assembly and the control cabinet 1 are arranged on the movable trolley 16. The movable trolley 16 is further provided with a support 15 for supporting the oil feeding assembly. In addition, the motor 3 of the emulsifying pump 4 is also arranged on the movable trolley 16.

[0038] The working process of the utility model is as follows:

[0039] At the beginning, the pollution valve 6 and emulsification valve 9 are closed, the conveying pipe 2 is connected with the ultrasonic plug cleaning machine, the conveying valve 7 is opened, the water inlet button of the ultrasonic plug cleaning machine is started, and the water enters the funnel 14. When the water in the funnel 14 reaches the high water level, the conveying valve 7 is closed to stop the water inlet, the emulsification valve 8 is opened, the emulsification pump 4 is circulated according to the set time, the silicon oil metering pump 11 is also operated according to the set time, the one-way valve 10 is automatically opened, and the silicon oil in the silicon oil barrel 12 is sent to the circulating pipe 8. Under the action of the emulsification pump 4, the water and the oil are gradually mixed into the oil-water mixture, which is circulated and emulsified in the circulating pipe 8, the funnel 14 and the emulsification pump 4.

[0040] After a period of time, the silicon oil metering pump 11 stops working, and the one-way valve 10 is automatically closed. The emulsification pump 4 continues to work, and when the time of the emulsification pump 4 arrives, the emulsification pump 4 automatically stops running. At this time, the mixture of water and silicon oil is beaten into milk.

[0041] Then, the emulsification valve 8 is closed, the conveying valve 7 is opened, and the emulsification pump 4 is started again to directly beat the emulsion into the ultrasonic plug cleaning machine to mix with the plug and the water.

[0042] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any modification or equivalent replacement of the technical solutions described in the foregoing embodiments within the spirit and principles of the present application, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application.

Claims

1. An emulsification device for a pre-filled syringe, characterized by, The emulsifying pump (4) is connected with a circulating pipe (8) at one end and a container at the other end, and the outlet end of the circulating pipe (8) is communicated with the container to form a circulating pipeline; the circulating pipe (8), the container or the emulsifying pump (4) is connected with an oil inlet assembly, and the circulating pipe (8), the container or the emulsifying pump (4) is provided with a delivery pipe (2) for connecting an ultrasonic rubber plug cleaning machine.

2. The emulsification device for a pre-filled syringe according to claim 1, characterized by The oil inlet assembly is connected with the circulating pipe (8) through an oil inlet pipe.

3. An emulsification device for a pre-filled syringe according to claim 2, wherein The oil inlet assembly comprises a silicone oil tank (12) and a silicone oil metering pump (11) connected with the oil outlet of the silicone oil tank (12), and the silicone oil metering pump (11) is connected with the circulating pipe (8) through an oil inlet pipe.

4. An emulsification device for a pre-filled syringe according to claim 2 or 3, characterized in that The circulating pipe (8) is connected with the ultrasonic rubber plug cleaning machine through the delivery pipe (2).

5. An emulsification device for a pre-filled syringe according to claim 4, wherein The delivery pipe (2) is provided with a delivery valve (7), the circulating pipe (8) is provided with an emulsifying valve (9), and the oil inlet pipe is provided with a one-way valve (10) for preventing backflow of oil to the oil inlet assembly.

6. An emulsification device for a pre-filled syringe according to claim 5, wherein The container is a funnel (14), and the outlet end of the circulating pipe (8) is opposite to the upper end of the funnel (14) so that the liquid enters the funnel (14), and the lower end of the funnel (14) is connected with the emulsifying pump (4).

7. An emulsification device for a pre-filled syringe according to claim 6, wherein The upper part of the funnel (14) is provided with a high liquid level meter (13), and the interface of the emulsifying pump (4) connected with the funnel (14) is provided with a low liquid level meter (5) near the interface.

8. An emulsification device for a pre-filled syringe according to claim 7, characterized in that The control cabinet (1) is further provided with a controller and a timer which are electrically connected, the controller is electrically connected with the emulsifying pump (4), the delivery valve (7), the emulsifying valve (9), the one-way valve (10) and the oil inlet assembly through the timer.

9. An emulsification device for a pre-filled syringe according to claim 8, wherein The emulsifying pump (4) is connected with a blowdown pipe, and the blowdown pipe is provided with a blowdown valve (6).

10. An emulsification device for a pre-filled syringe according to claim 8 or 9, characterized in that The emulsifying pump (4), the container, the oil inlet assembly and the control cabinet (1) are arranged on the mobile trolley (16).

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