Composite device for processing carpet composite cloth
By controlling the structure of the roller and the T-block and using the design of compression springs with different elastic coefficients, the problem of wrinkles caused by relaxation during the processing of carpet composite fabric was solved, resulting in better finished product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-03-27
AI Technical Summary
During the processing of carpet composite fabric, due to its large thickness, the fabric is prone to loosening, which can cause wrinkles when the materials are bonded together, affecting the finished product.
The structure employs a control roller and a T-block, and through the design of different elastic coefficients of compression spring one and compression spring two, it maintains close contact between the control roller and the fabric base to prevent wrinkles from forming.
It effectively prevents wrinkles from forming during the bonding process of carpet composite fabric, thus improving the processing quality and efficiency of carpet composite fabric.
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Figure CN224044801U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of compound machine especially relates to a composite device is used in carpet composite cloth processing. BACKGROUND
[0002] The carpet is with face, hemp, silk, grass and other natural fiber or chemical synthetic fiber class raw material, carries out the knotting, the planting pile or the weaving of the handwork or the mechanical technology, and the carpet composite cloth processing is a kind of equipment that two layers or more than two layers of material are bonded into one, and it is widely used in the field of home textile, clothing and so on.
[0003] During carpet composite cloth processing, several materials are usually woven together, and multiple carpet cloths are pressed together by the composite device, but during the production process of the compound machine, the thickness of the carpet composite cloth is large, and the cloth often appears loose, and when the cloth is loose, wrinkles are prone to occur when two different materials are bonded, which reduces the final product effect of the carpet composite cloth, resulting in poor processing effect of the carpet composite cloth, so a composite device for carpet composite cloth processing is proposed to solve the above problems. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides a composite device for carpet composite cloth processing, which aims to improve the problem of "the thickness of the carpet composite cloth is large, and the cloth often appears loose and wrinkles are prone to occur" in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a composite device for carpet composite cloth processing, comprising a base, a composite mechanism is arranged in the base, a control roller is arranged in the base, T-shaped blocks are rotatably connected to the front and rear ends of the control roller, a groove is arranged on the inner wall of the base, the T-shaped blocks are slidably connected to the inner wall of the groove, a control mechanism is arranged in the base, the control mechanism comprises a guide rod, the guide rod is fixedly connected to the inner wall of the groove, the outer wall of the guide rod is slidably connected to the inner wall of the T-shaped block, a compression spring one is fixedly connected to the top of the T-shaped block, one end of the compression spring one away from the T-shaped block is fixedly connected to the top of the inner wall of the groove, the compression spring one is sleeved outside the guide rod, a compression spring two is fixedly connected to the bottom of the T-shaped block, one end of the compression spring two away from the T-shaped block is fixedly connected to the bottom of the inner wall of the groove, and the compression spring two is sleeved outside the guide rod.
[0006] Further description of the above technical scheme:
[0007] The elastic coefficient of the compression spring one is smaller than that of the compression spring two.
[0008] As a further description of the above technical solutions:
[0009] The composite mechanism comprises a first feeding roller, a second feeding roller and a third feeding roller, and the first feeding roller, the second feeding roller and the third feeding roller are all rotationally connected to the inner wall of the base.
[0010] As a further description of the above technical solutions:
[0011] The outer wall of the first feeding roller, the second feeding roller and the third feeding roller is all wound with the cloth base fabric of the carpet composite cloth.
[0012] As a further description of the above technical solutions:
[0013] The composite mechanism further comprises a pressing roller, the pressing roller is rotationally connected to the inner wall of the base, and the pressing roller is arranged on the left side of the control roller.
[0014] As a further description of the above technical solutions:
[0015] The bottom of the pressing roller is provided with a supporting roller, and the front end and the rear end of the supporting roller are both rotationally connected to the inner wall of the base.
[0016] As a further description of the above technical solutions:
[0017] The composite mechanism further comprises a guide roller, the guide roller is arranged on the right side of the control roller, and the guide roller is rotationally connected to the right side of the base.
[0018] As a further description of the above technical solutions:
[0019] The outer wall of the base is fixedly connected with a supporting frame.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、 in the utility model, through the contact of the control roller and the cloth base fabric, the downward pressure and the upward supporting force of the compression spring one and the compression spring two are respectively applied to the T-shaped block, so that the control roller maintains the balanced static state, when the cloth base fabric advances, the control roller reaches the force balance again along with the deformation of the spring, the tightness between the control roller and the cloth base fabric is kept, so that the fabric is always in the taut state, and wrinkles of the composite cloth in the bonding process are prevented.
[0022] 2、 in the utility model, multiple different cloth base fabrics are pressed together by the cooperation of the pressing roller and the supporting roller to realize the compounding of multiple layers of cloth, the cloth base fabric passes through the gap between the bottom of the pressing roller and the top of the supporting roller, the supporting roller provides the supporting force, and the pressing roller applies the pressure, so that the multiple cloth base fabrics are tightly pressed and bonded, and better carpet composite cloth performance is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the right view schematic diagram of the whole three-dimensional structure in the utility model;
[0024] Figure 2 It is the left view schematic diagram of the whole three-dimensional structure in the utility model;
[0025] Figure 3 It is the cross section schematic diagram of the whole three-dimensional structure in the utility model.
[0026] Legend:
[0027] 1, base; 101, feeding roller one; 102, feeding roller two; 103, feeding roller three; 104, compression roller; 105, supporting roller; 106, guide roller; 8, control roller; 10, composite mechanism; 11, control mechanism; 12, T block; 13, groove; 111, guide rod; 112, compression spring one; 113, compression spring two; 18, supporting frame; 19, cloth base cloth. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] With reference to Figures 1-3 , the utility model provides a kind of composite device for carpet composite cloth processing: a kind of composite device for carpet composite cloth processing, including base 1, the outer wall of base 1 is fixedly connected with the supporting frame 18 that the whole equipment is supported, the inside of base 1 is provided with composite mechanism 10, the inside of base 1 is provided with control roller 8, cloth base cloth 19 passes through the bottom of control roller 8 and is contacted with the bottom of control roller 8, the front and rear ends of control roller 8 are rotatably connected with T block 12, the inner wall of base 1 is provided with groove 13, T block 12 is slidably connected on the inner wall of groove 13, the sliding direction of T block 12 is up and down sliding, the inside of base 1 is provided with control mechanism 11.
[0030] With reference to Figure 1 , Figure 3, the control mechanism 11 includes a guide rod 111 arranged in a vertical state, the guide rod 111 is fixedly connected to the inner wall of the groove 13, the outer wall of the guide rod 111 is in sliding connection with the inner wall of the T-shaped block 12, so that the T-shaped block 12 can be stably linearly displaced upward and downward, improve the linear displacement precision of the T-shaped block 12 and the control roller 8, the top of the T-shaped block 12 is fixedly connected with a compression spring one 112, one end of the compression spring one 112 away from the T-shaped block 12 is fixedly connected with the inner wall top of the groove 13, the compression spring one 112 is sleeved outside the guide rod 111, the compression spring one 112 applies a spring force to the T-shaped block 12 towards the lower side.
[0031] With reference to Figure 1 , Figure 3 , the bottom of the T-shaped block 12 is fixedly connected with a compression spring two 113, one end of the compression spring two 113 away from the T-shaped block 12 is fixedly connected with the inner wall bottom of the groove 13, the compression spring two 113 is sleeved outside the guide rod 111, the elastic coefficient of the compression spring one 112 is smaller than that of the compression spring two 113, through the cooperation of the compression spring one 112 and the compression spring two 113, a spring force towards the lower side and a spring force towards the upper side are respectively applied to the T-shaped block 12, so that the T-shaped block 12 and the control roller 8 overcome the gravity to maintain a balanced static state, when the composite device starts to work, the movement of the cloth base cloth 19 on the surface of the control roller 8 will apply a force to the control roller 8 towards the upper side, at this time the resultant force acting on the control roller 8 is upward, and the control roller 8 will move upward by a distance, so that the length of the compression spring two 113 is elongated and the length of the compression spring one 112 is compressed, thereby the upward supporting force applied by the compression spring two 113 to the T-shaped block 12 is reduced, and the downward pressure applied by the compression spring one 112 to the T-shaped block 12 is enhanced, when the force acting on the T-shaped block 12 and the control roller 8 reaches balance again, a balanced static state is maintained.
[0032] With reference to Figure 2 , the composite mechanism 10 includes a feeding roller one 101, a feeding roller two 102 and a feeding roller three 103, the feeding roller one 101, the feeding roller two 102 and the feeding roller three 103 are all rotationally connected to the inner wall of the base 1, the feeding roller one 101, the feeding roller two 102 and the feeding roller three 103 are all arranged in a horizontal state, the outer walls of the feeding roller one 101, the feeding roller two 102 and the feeding roller three 103 are all wound with the cloth base cloth 19 of the carpet composite cloth, a plurality of different types of cloth base cloth 19 are wound on the surfaces of the feeding roller one 101, the feeding roller two 102 and the feeding roller three 103 respectively, and are pressed together through the cooperation of the pressure roller 104 and the supporting roller 105.
[0033] With reference to Figure 2 , Figure 3The composite mechanism 10 further comprises a pressing roller 104 rotatably connected to the inner wall of the base 1, which is arranged at the left side of the control roller 8. The bottom of the pressing roller 104 is provided with a supporting roller 105. The cloth base fabric 19 passes through the gap between the bottom of the pressing roller 104 and the top of the supporting roller 105. The supporting roller 105 provides a supporting force for the cloth base fabric 19, and the pressing roller 104 applies a pressing force to the cloth base fabric 19, so that the plurality of different cloth base fabrics 19 are pressed together. The front and rear ends of the supporting roller 105 are rotatably connected to the inner wall of the base 1. The composite mechanism 10 further comprises a guide roller 106 arranged at the right side of the control roller 8. The carpet composite fabric contacts the top surface of the guide roller 106. The guide roller 106 guides the carpet composite fabric to be finally output from the right side of the device. The guide roller 106 is rotatably connected to the right side of the base 1.
[0034] Working principle: in use, first, a plurality of different types of cloth base fabrics 19 are wound on the feeding roller one 101, the feeding roller two 102 and the feeding roller three 103, and then the cloth base fabrics 19 enter the composite mechanism 10. The cloth base fabrics 19 are pressed together by the cooperation of the pressing roller 104 and the supporting roller 105 to realize the compounding of the multi-layer cloth. The cloth base fabrics 19 pass through the gap between the bottom of the pressing roller 104 and the top of the supporting roller 105. The supporting roller 105 provides a supporting force, and the pressing roller 104 applies a pressing force to ensure that the plurality of cloth base fabrics 19 are tightly pressed together.
[0035] The composite carpet composite fabric continues to move to the control roller 8. The contact cloth base fabric 19 passes through the bottom of the control roller 8 and contacts the control roller 8. The control roller 8 is slidingly connected to the groove 13 inside the base 1 through the T-shaped block 12 and is kept in a balanced static state under the action of the compression spring one 112 and the compression spring two 113. When the composite device starts to work, the movement of the cloth base fabric 19 on the surface of the control roller 8 will apply a force upward to the control roller 8. At this time, the resultant force acting on the control roller 8 is upward, and the control roller 8 will move upward by a distance, so that the length of the compression spring two 113 is elongated, and the length of the compression spring one 112 is compressed, thereby reducing the upward supporting force of the compression spring two 113 acting on the T-shaped block 12, and enhancing the downward pressure of the compression spring one 112 acting on the T-shaped block 12. When the forces acting on the T-shaped block 12 and the control roller 8 reach balance again, the balanced static state is re-established, the control roller 8 reaches force balance again, and the tightness of the contact between the control roller 8 and the cloth base fabric 19 is maintained, so that the fabric is always in a taut state, preventing wrinkles from occurring in the composite fabric during the bonding process.
[0036] The cloth base cloth 19 can be smoothly transmitted and laminated through the gap between the press roller 104 and the supporting roller 105, and finally output from the right side of the device through the guiding effect of the guide roller 106, so as to complete the lamination process. The guide roller 106 makes the carpet composite cloth output smoothly, completes the whole lamination process, and improves the processing quality and efficiency of the carpet composite cloth through the uniform lamination and stable conveying of the multi-layer cloth base cloth 19.
[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A composite device for processing carpet composite fabric, comprising a base (1), characterized in that: The base (1) is provided with a composite mechanism (10) inside, and a control roller (8) is provided inside the base (1). T-shaped blocks (12) are rotatably connected to both ends of the control roller (8). A groove (13) is provided on the inner wall of the base (1). The T-shaped blocks (12) are slidably connected to the inner wall of the groove (13). The base (1) is provided with a control mechanism (11) inside. The control mechanism (11) includes a guide rod (111), which is fixedly connected to the inner wall of the groove (13). The outer wall of the guide rod (111) is slidably connected to the inner wall of the T-block (12). A compression spring (112) is fixedly connected to the top of the T-block (12). The end of the compression spring (112) away from the T-block (12) is fixedly connected to the top of the inner wall of the groove (13). The compression spring (112) is sleeved outside the guide rod (111). A compression spring (113) is fixedly connected to the bottom of the T-block (12). The end of the compression spring (113) away from the T-block (12) is fixedly connected to the bottom of the inner wall of the groove (13). The compression spring (113) is sleeved outside the guide rod (111).
2. The composite device for processing carpet composite fabric according to claim 1, characterized in that: The elastic coefficient of the first compression spring (112) is smaller than that of the second compression spring (113).
3. The composite device for processing carpet composite fabric according to claim 1, characterized in that: The composite mechanism (10) includes a first feed roller (101), a second feed roller (102) and a third feed roller (103), all of which are rotatably connected to the inner wall of the base (1).
4. The composite device for processing carpet composite fabric according to claim 3, characterized in that: The outer walls of the first feed roller (101), the second feed roller (102) and the third feed roller (103) are all wrapped with the base fabric (19) of carpet composite fabric.
5. The composite device for processing carpet composite fabric according to claim 4, characterized in that: The composite mechanism (10) also includes a pressure roller (104), which is rotatably connected to the inner wall of the base (1) and is located on the left side of the control roller (8).
6. The composite device for processing carpet composite fabric according to claim 5, characterized in that: The bottom of the pressure roller (104) is provided with a support roller (105), and both the front and rear ends of the support roller (105) are rotatably connected to the inner wall of the base (1).
7. The composite device for processing carpet composite fabric according to claim 6, characterized in that: The composite mechanism (10) also includes a guide roller (106), which is disposed on the right side of the control roller (8) and is rotatably connected to the right side of the base (1).
8. The composite device for processing carpet composite fabric according to claim 1, characterized in that: A support frame (18) is fixedly connected to the outer wall of the base (1).