Synchronous pushing device
By using synchronous belt drive and guide structures for slide rails and sliders, the problem of asynchronous material feeding in traditional feeding devices is solved, achieving stable and synchronous material feeding, and improving production efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-03-27
AI Technical Summary
Traditional feeding devices suffer from asynchronous feeding, especially after long-term operation or maintenance, which can affect production efficiency and product quality.
The system employs a synchronous belt drive and a guide structure for the slide rail and slider. A servo motor drives the synchronous wheel, and the toothed synchronous belt and snap-fit design ensure the stability and directionality of the connecting plate and the slide rail, enabling smooth and synchronous material feeding.
It improves the accuracy and efficiency of the feeding process, enhances the stability and reliability of the device, reduces noise and supports long-term stable operation, and extends the service life of the device.
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Figure CN224046409U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field especially, relates to a synchronous material pushing device. BACKGROUND
[0002] In the existing automatic material pushing system, two cylinders are usually used to drive the material pushing device. This design relies on the linear motion of the cylinders to achieve the pushing operation of the material to both sides, and is widely used in various production lines and automatic equipment. The use of cylinder driving mode has the advantages of simple structure and low cost, and is suitable for various industrial scenes. However, with the continuous improvement of production efficiency and precision requirements, the traditional double-cylinder driving mode gradually shows its limitations, especially in the operation environment that requires high synchronization.
[0003] Although the cylinder-driven material pushing device can meet the basic needs in many cases, it has a significant synchronization problem. Because the actions of the two cylinders are difficult to be completely consistent, especially after a long time of operation or maintenance, it is easy to appear out of sync, resulting in inaccurate material pushing or disordered arrangement. In addition, the working performance of the cylinder is greatly affected by environmental factors (such as temperature, humidity) and the stability of the gas source, which further aggravates the out-of-sync problem in the material pushing process. These problems not only affect the overall efficiency of the production line, but also may cause unstable product quality and increase the rate of defective products.
[0004] The utility model aims at solving the problem of traditional material pushing device pushing material out of sync. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problem of traditional material pushing device pushing material out of sync, and adopts the following technical scheme:
[0006] A synchronous material pushing device, comprising a bottom plate, two sides of one face of the bottom plate are provided with synchronous wheels, a synchronous belt is provided outside the synchronous wheels, two synchronous wheels are connected through the synchronous belt, one of the synchronous wheels is connected with a driving mechanism, a second connecting plate is installed on one side of the synchronous belt close to the bottom plate, a first connecting plate is installed on the other side of the synchronous belt away from the bottom plate, the first connecting plate and the second connecting plate are provided with sliding blocks, the bottom plate is provided with sliding rails, and the sliding blocks are connected with the sliding rails.
[0007] The synchronous material pushing device as described above, the sliding rails are provided with matching parts, the sliding blocks are provided with connecting parts, and the connecting parts are connected with the matching parts.
[0008] The synchronous material pushing device as described above, the matching parts are clamping grooves, the connecting parts are clamping blocks, and the clamping blocks are connected with the clamping grooves.
[0009] The synchronous pushing device as described above, wherein the driving mechanism is a servo motor, and the driving mechanism provides a power source for driving the synchronous belt.
[0010] The synchronous pushing device as described above, wherein the synchronous wheel is provided with a tooth-shaped groove, and the synchronous belt is a tooth-shaped synchronous belt, which is engaged with the tooth-shaped groove of the synchronous wheel.
[0011] The synchronous pushing device as described above, wherein one side of the first connecting plate and one side of the second connecting plate are both provided with a pushing plate, and the pushing plate has an L-shaped top view.
[0012] The synchronous pushing device as described above, wherein one side of the first connecting plate and one side of the second connecting plate are both provided with a belt clamp, and the belt clamp is fixedly connected with the synchronous belt.
[0013] The synchronous pushing device as described above, wherein the belt clamp comprises an elastic pressing plate or a positioning bolt, which are used for preventing the synchronous belt from deviating.
[0014] The synchronous pushing device as described above, wherein one side of the bottom plate is provided with a synchronous wheel seat, which is used for mounting and supporting the synchronous wheel.
[0015] The synchronous pushing device as described above, wherein the synchronous wheel seat is provided with a plurality of positioning holes, which are used for mounting and calibrating the position of the synchronous wheel.
[0016] The embodiment of the present application has the following beneficial effects:
[0017] 1、The synchronous pushing device of the present application adopts a synchronous belt transmission and a guide structure of a sliding rail and a sliding block, thereby solving the problem of asynchronization in the traditional pushing device, and enabling the materials to be smoothly and synchronously pushed, and greatly improving the accuracy and efficiency of the pushing process.
[0018] In summary, the present application solves the problem of asynchronization in the traditional pushing device. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.
[0020] Figure 1 Figure is a whole structure schematic diagram of a synchronous pushing device.
[0021] As shown in the figure:
[0022] 1, bottom plate, 2, synchronous wheel seat, 3, synchronous wheel; 4, synchronous belt; 5, driving mechanism; 6, first connecting plate; 7, second connecting plate; 8, belt clamp; 9, pushing plate; 10, slide rail; 11, sliding block. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0024] For example, Figure 1As shown, the utility model provides a kind of synchronous material pushing device, including bottom plate 1, the two sides of one side of bottom plate 1 are equipped with synchronous wheel 3, synchronous belt 4 is equipped with outside synchronous wheel 3, two synchronous wheel 3 are connected by synchronous belt 4 transmission, one of synchronous wheel 3 is connected by drive mechanism 5, second connecting plate 7 is installed on the side of synchronous belt 4 close to bottom plate 1, first connecting plate 6 is installed on the side of synchronous belt 4 away from bottom plate 1, this design makes synchronous belt 4 can simultaneously drive the connecting plate of two sides synchronous movement when moving, to realize bilateral material pushing operation. By arranging connecting plate at the two sides of synchronous belt 4 respectively, the transmission characteristics of synchronous belt 4 can be fully utilized, the high consistency of two sides pushing action is ensured, the deviation or asynchronization problem caused by uneven stress on one side is avoided, the stability and reliability of the pushing device are further improved, first connecting plate 6 and second connecting plate 7 are equipped with sliding block 11, sliding rail 10 is installed on bottom plate 1, sliding block 11 and sliding rail 10 are connected by sliding. One of synchronous wheel 3 is rotated by drive mechanism 5, and this synchronous wheel 3 is connected by synchronous belt 4 to another synchronous wheel 3, to realize the synchronous rotation of two synchronous wheels 3. First connecting plate 6 and second connecting plate 7 installed on synchronous belt 4 move with the movement of synchronous belt 4, and the sliding block 11 on first connecting plate 6 and second connecting plate 7 cooperates with the sliding rail 10 on the bottom plate 1, ensuring the stability and directionality of the connecting plate during movement, so that the material can be smoothly and synchronously pushed, improving the accuracy and efficiency of the pushing process. Since the synchronous belt transmission mechanism, sliding rail and sliding block guiding structure are used, the whole device not only runs more smoothly and has low noise, but also can ensure the stability of long-time work.
[0025] Further, as a preferred embodiment of the present application but not limited, the sliding rail 10 is provided with a matching part, and the sliding block 11 is provided with a connecting part, and the connecting part is clamped with the matching part. The matching part is a clamping groove, and the connecting part is a clamping block. The clamping design between the clamping block and the clamping groove enables the sliding block 11 to be firmly matched with the sliding rail 10, while ensuring that the movement track of the sliding block 11 on the sliding rail 10 is more accurate and stable, and also enhancing the connection strength between the sliding block and the sliding rail, effectively reducing the shaking and wear of the sliding block 11 under high speed or high load conditions, thereby prolonging the service life of the device.
[0026] Optionally, in some embodiments, the matching part is a clamping block, and the connecting part is a clamping groove.
[0027] Further, as a preferred embodiment of the present application but not limited, the drive mechanism 5 is a servo motor, and the drive mechanism 5 provides a power source for the driving of the synchronous belt 4. Using a servo motor as the drive mechanism 5 can realize precise control of the pushing process, ensuring that the material can be accurately and synchronously pushed.
[0028] Further, as a preferred embodiment of the present application but not limited, the synchronous wheel 3 is provided with a tooth-shaped groove, and the synchronous belt 4 is a tooth-shaped synchronous belt 4, which is engaged with the tooth-shaped groove of the synchronous wheel 3. This tooth-shaped engagement not only improves the transmission efficiency, but also ensures the synchronization between the two synchronous wheels 3 and the synchronous belt 4, effectively avoiding the occurrence of sliding and step loss. Thus, it ensures that the pushing device is more stable and accurate during operation, reduces energy loss and wear, and also helps to reduce noise level.
[0029] Further, as a preferred embodiment of the present application but not limited, one side of the first connecting plate 6 and one side of the second connecting plate 7 are both provided with a pushing plate 9, and the top view of the pushing plate 9 is in the shape of L. This design enables each connecting plate to move under the driving of the synchronous belt 4 and achieve the pushing operation of the material through the pushing plate 9. The L-shaped design of the pushing plate 9 helps to improve the efficiency and accuracy of pushing.
[0030] Further, as a preferred embodiment of the present application but not limited, one side of the first connecting plate 6 and one side of the second connecting plate 7 are both provided with a belt clamp 8, which is fixedly connected with the synchronous belt 4. Through the fixing effect of the belt clamp 8, the first connecting plate 6 and the second connecting plate 7 can be firmly combined with the synchronous belt 4, so as to ensure that the connecting plates can move synchronously when the synchronous belt 4 moves, avoiding the problem of asynchronous pushing caused by loose connection or slipping.
[0031] Optionally, in some embodiments, the belt clamp 8 includes an elastic pressing plate or a positioning bolt, which is used to prevent the synchronous belt from deviating. The elastic pressing plate tightly presses the synchronous belt 4 on the belt clamp 8 through its own elastic force, thereby effectively avoiding the deviation of the synchronous belt due to vibration or uneven tension during high-speed movement. The positioning bolt can further fix the position of the synchronous belt 4 by adjusting the tightness of the bolt, ensuring that it always maintains accurate alignment during transmission. Both of these two design methods can significantly improve the running stability of the synchronous belt 4 and reduce the transmission error or jamming phenomenon caused by deviation.
[0032] Further, as a preferred embodiment of the present application but not limited, one side of the bottom plate 1 is provided with a synchronous wheel seat 2, which is used to install and support the synchronous wheel 3. By providing the synchronous wheel seat 2, a stable installation foundation can be provided for the synchronous wheel 3, ensuring its stability and accuracy during operation.
[0033] Optionally, in some embodiments, a plurality of positioning holes are arranged on the synchronous wheel seat 2, which are used to install and calibrate the position of the synchronous wheel 3. By arranging a plurality of positioning holes, the installation position of the synchronous wheel 3 can be flexibly adjusted, so as to realize accurate control of the tension degree of the synchronous belt 4 and the best meshing state between the synchronous wheel 3 and the synchronous belt 4.
[0034] Embodiment one:
[0035] The utility model provides a kind of synchronous pushing device, including bottom plate 1, the two sides of one side of bottom plate 1 are equipped with synchronous wheel 3, synchronous wheel 3 is equipped with synchronous belt 4, two synchronous wheels 3 are connected by synchronous belt 4 transmission, one of synchronous wheel 3 is connected with driving mechanism 5, synchronous belt 4 is installed with second connecting plate 7 close to one side of bottom plate 1, synchronous belt 4 is installed with first connecting plate 6 away from one side of bottom plate 1, this design makes synchronous belt 4 can simultaneously drive the connecting plate of two sides to move synchronously when moving, to realize bilateral pushing operation. By arranging connecting plate at the two sides of synchronous belt 4 respectively, the transmission characteristics of synchronous belt 4 can be fully utilized, the high consistency of bilateral pushing action is ensured, the deviation or asynchronization problem caused by uneven stress of single side is avoided, the stability and reliability of pushing device are further improved, first connecting plate 6, second connecting plate 7 are equipped with sliding block 11, bottom plate 1 is equipped with slide rail 10, sliding block 11 is connected with slide rail 10 slidingly. One of synchronous wheel 3 is rotated by driving mechanism 5, and this synchronous wheel 3 is connected with the other synchronous wheel 3 by synchronous belt 4, to realize the synchronous rotation of two synchronous wheels 3. First connecting plate 6 and second connecting plate 7 installed on synchronous belt 4 move with the movement of synchronous belt 4, the sliding block 11 on first connecting plate 6 and second connecting plate 7 cooperates with the slide rail 10 on bottom plate 1, guarantees the stability and directionality of connecting plate in the movement process, so that material can be pushed steadily and synchronously, improve the accuracy and efficiency of pushing process. Since synchronous belt transmission mechanism and the guide structure of slide rail and sliding block are adopted, the whole device not only runs more stably and low noise, but also can ensure the stability of long time work. Driving mechanism 5 is servo motor, and driving mechanism 5 provides power source for the driving of synchronous belt 4. Using servo motor as driving mechanism 5 can realize accurate control of pushing process, to ensure that material can be pushed accurately and synchronously. The side of first connecting plate 6, the side of second connecting plate 7 are equipped with pushing plate 9, and the shape of the pushing plate 9 is L-shaped in plan view. This design makes each connecting plate move under the driving of synchronous belt 4, and can realize the pushing operation of material through pushing plate 9. The L-shaped design of pushing plate 9 helps to improve the efficiency and accuracy of pushing.
[0036] The slide rail 10 is provided with a matching part, and the slide block 11 is provided with a connecting part which is clamped with the matching part. The matching part is a clamping groove, and the connecting part is a clamping block which is clamped with the clamping groove. The clamping design between the clamping block and the clamping groove enables the slide block 11 to be firmly matched with the slide rail 10, and at the same time, ensures that the movement track of the slide block 11 on the slide rail 10 is more accurate and stable, and also enhances the connection strength between the slide block and the slide rail, effectively reduces the shaking and wear of the slide block 11 under high speed or high load conditions, thereby prolonging the service life of the device.
[0037] The synchronous wheel 3 is provided with a tooth-shaped groove, and the synchronous belt 4 is a tooth-shaped synchronous belt 4 which is engaged with the tooth-shaped groove of the synchronous wheel 3. This tooth-shaped engagement mode not only improves the transmission efficiency, but also ensures the synchronization between the two synchronous wheels 3 and the synchronous belt 4, effectively avoiding the occurrence of sliding and step loss. Thus, it ensures that the pushing device is more stable and accurate during operation, reduces energy loss and wear, and also helps to reduce noise level.
[0038] The first connecting plate 6 and the second connecting plate 7 are both provided with a belt clamp 8 on one side, and the belt clamp 8 is fixedly connected with the synchronous belt 4. Through the fixing effect of the belt clamp 8, the first connecting plate 6 and the second connecting plate 7 can be firmly combined with the synchronous belt 4, so as to ensure that the connecting plates can move synchronously when the synchronous belt 4 moves, avoiding the problem of asynchronous pushing caused by loose or slipping connection. The belt clamp 8 is a positioning bolt which is used for preventing the synchronous belt from deviating. The positioning bolt can further fix the position of the synchronous belt 4 by adjusting the tightness of the bolt, so as to ensure that it always maintains a precise alignment state during transmission. These two design modes can significantly improve the running stability of the synchronous belt 4 and reduce the transmission error or jamming phenomenon caused by deviation.
[0039] The bottom plate 1 is provided with a synchronous wheel seat 2 on one side, and the synchronous wheel seat 2 is used for installing and supporting the synchronous wheel 3. Through the setting of the synchronous wheel seat 2, a stable installation foundation can be provided for the synchronous wheel 3, so as to ensure its stability and accuracy during operation. The synchronous wheel seat 2 is provided with a plurality of positioning holes which are used for installing and calibrating the position of the synchronous wheel 3. Through the setting of the plurality of positioning holes, the installation position of the synchronous wheel 3 can be flexibly adjusted, so as to realize accurate control of the tensioning degree of the synchronous belt 4 and the best engagement state between the synchronous wheel 3 and the synchronous belt 4.
[0040] Specifically, the working principle of the present application is as follows:
[0041] The servo motor is used as the driving mechanism 5 to drive one of the synchronous wheels 3 to rotate, and the synchronous wheel 3 transmits power to the other synchronous wheel 3 through the toothed synchronous belt 4, so that the two synchronous wheels 3 rotate synchronously. The first connecting plate 6 and the second connecting plate 7 installed on the synchronous belt 4 move with the movement of the synchronous belt 4, and the L-shaped pushing plates 9 are installed on the two connecting plates respectively to realize the pushing operation of the materials during the movement. Since the toothed synchronous belt is used to engage with the toothed grooves on the synchronous wheels 3, the design not only improves the transmission efficiency, but also ensures the synchronization between the two synchronous wheels 3 and the synchronous belt 4, effectively avoiding the occurrence of sliding and step loss.
[0042] The first connecting plate 6 and the second connecting plate 7 are provided with the belt clamps 8 and are fixedly connected with the synchronous belt 4 through the positioning bolts, so that the connecting plates can firmly move synchronously with the synchronous belt 4, and the problem of asynchronous pushing of materials caused by loose connection or sliding is avoided. Meanwhile, the sliding blocks 11 on the connecting plates are slidingly connected with the sliding rails 10 on the bottom plate 1, the sliding rails 10 are provided with clamping grooves (matching parts), and the sliding blocks 11 are provided with clamping blocks (connecting parts), the two are combined through clamping, the stability and directionality of the connecting plates during movement are ensured, the materials can be smoothly and synchronously pushed, and the accuracy and efficiency of the pushing process are further improved.
[0043] The synchronous wheel seat 2 is installed on one side of the bottom plate 1, and a plurality of positioning holes are arranged on the synchronous wheel seat 2, which are used to install and calibrate the positions of the synchronous wheels 3, so as to accurately control the tension degree of the synchronous belt 4 and achieve the best meshing state between the synchronous wheels 3 and the synchronous belt 4. This design not only provides a stable installation basis to ensure the stability and accuracy of the synchronous wheels 3 during operation, but also facilitates subsequent maintenance and adjustment work, and ensures the stability and reliability of the whole device during long-time work.
[0044] In summary, the utility model solves the problem of asynchronous pushing of materials in the traditional pushing device.
[0045] It should be understood that the terms "first", "second" and the like are used in the utility model to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the utility model, the "first" information can also be called "second" information, and similarly, the "second" information can also be called "first" information. In addition, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting or implying the utility model.
[0046] The above is the preferred embodiment of the present application, it should be noted that, for those skilled in the technical field, without departing from the principles of the present application, can make a number of improvements and deformation, these improvements and deformation also considered as the protection scope of the present application.
Claims
1. A synchronous pusher device comprising a base plate (1), characterized in that, Said bottom plate (1) one side is equipped with synchronous wheel (3), the synchronous wheel (3) is equipped with synchronous belt (4), two synchronous wheel (3) are drivenly connected through synchronous belt (4), one of the synchronous wheel (3) is drivenly connected with drive mechanism (5), the synchronous belt (4) is installed with second connecting plate (7) near the one side of the bottom plate (1), the synchronous belt (4) is installed with first connecting plate (6) away from the one side of the bottom plate (1), the first connecting plate (6), the second connecting plate (7) are equipped with sliding block (11), the bottom plate (1) is installed with slide rail (10), the sliding block (11) is slidably connected with the slide rail (10).
2. A synchronous pusher device according to claim 1, characterized in that The slide rail (10) is provided with a matching part, and the sliding block (11) is provided with a connecting part, and the connecting part is clamped with the matching part.
3. A synchronous pusher device according to claim 2, characterized in that The matching part is a clamping groove, and the connecting part is a clamping block, and the clamping block is clamped with the clamping groove.
4. A synchronous pusher device according to claim 1, characterized in that The drive mechanism (5) is a servo motor, and the drive mechanism (5) provides power source for driving the synchronous belt (4).
5. A synchronous pusher device according to claim 1, characterized in that The synchronous wheel (3) is provided with a tooth-shaped groove, and the synchronous belt (4) is a tooth-shaped synchronous belt (4) engaged with the tooth-shaped groove of the synchronous wheel (3).
6. A synchronous pusher device according to claim 1, characterized in that The first connecting plate (6) and the second connecting plate (7) are installed with a pushing plate (9) on one side, and the pushing plate (9) is in the shape of L in the top view.
7. A synchronous pusher device according to claim 1, characterized in that The first connecting plate (6) and the second connecting plate (7) are installed with a belt clamp (8) on one side, and the belt clamp (8) is fixedly connected with the synchronous belt (4).
8. A synchronous pusher device according to claim 7, characterized in that The belt clamp (8) includes an elastic pressing plate or a positioning bolt, which is used to prevent the synchronous belt from deviating.
9. A synchronous pusher device according to claim 1, characterized in that The bottom plate (1) is installed with a synchronous wheel seat (2) on one side, and the synchronous wheel seat (2) is used to install and support the synchronous wheel (3).
10. A synchronous pusher device according to claim 9, characterized in that The synchronous wheel seat (2) is provided with a plurality of positioning holes, and the positioning holes are used to install and calibrate the position of the synchronous wheel (3). The synchronous wheel seat (2) is provided with a plurality of positioning holes, and the positioning holes are used to install and calibrate the position of the synchronous wheel (3).