Modularized grating system

By using modular design and factory-prefabricated grating systems, the problems of low efficiency and high safety risks in on-site assembly of traditional grating systems have been solved, achieving efficient and stable installation results.

CN224048471UActive Publication Date: 2026-03-27HUNAN KURBON CURTAIN WALL DECORATION
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Traditional grid systems suffer from low efficiency and inconsistent quality due to on-site assembly of individual components, and pose high safety risks for high-altitude operations, making it difficult to meet the needs of industrialized construction.

Method used

The system adopts a modular design, with the grid units prefabricated in the factory and connected by spring pins and fastening bolts. The side columns and main columns form an integral load-bearing structure, enabling convenient installation of the grid system.

Benefits of technology

It significantly improves installation efficiency and quality stability, reduces the difficulty and safety risks of high-altitude operations, and lowers operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a modularized grating system which comprises grating units and a plurality of stand columns, and the stand columns form an overall stress structure of the grating system. Each grating unit comprises a top frame, a bottom frame, a transverse frame and grating strips; pin holes are formed in the stand columns, spring pin grooves are formed in the ends of the top frame and / or the bottom frame and / or the transverse frames, spring pins are arranged in the spring pin grooves, and the spring pins are matched with the pin holes. The grid units in the form can be prefabricated in a factory, compared with traditional on-site assembly of spare parts, the on-site work content is fully reduced, the installation efficiency is remarkably improved, the influence of human factors is small, the installation quality is stable, and especially for high-altitude operation, the installation difficulty can be reduced, the safety risk can be controlled, and the operation cost can be reduced; the grille units are connected with the side stand columns through the spring pins, so that the installation efficiency can be further improved, and the installation difficulty is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of grating system, especially a modular grating system. BACKGROUND

[0002] In modern buildings, grating systems are widely used, and are mainly applied to equipment platforms and the like, which can meet the ventilation requirements of equipment and also play the role of shielding equipment and beautifying building facades. With the development of building facade design and construction technology, grating systems have developed into one of the important means of building facade construction, and the specifications are becoming larger and larger, the color changes are rich, and the shapes are diversified. The installation operation mode of the traditional grating system is as follows: first, the components of the grating system are cut according to the design drawing specifications, and the components are transported to the installation position on site; then, the system stress frame components connected with the main structure are installed, and finally the grating bars are installed one by one.

[0003] At present, this mode of on-site assembly of scattered parts one by one is no longer applicable. On the one hand, the on-site operation efficiency is low, and the installation quality is unstable; on the other hand, the safety problems of high-altitude operation caused by high-rise and super high-rise buildings are prominent, and how to install efficiently and with high quality and ensure the safety of the operating personnel has become a thorny engineering problem. The rise of building industrialization points out the direction for solving the above problems, and modular design and factory prefabrication provide a good solution. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at the deficiencies in the above background technology, and provides a scheme for solving the problems of great operation difficulty, low operation efficiency, and unstable installation quality caused by the on-site assembly of scattered parts of large-specification grating systems.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a modular grating system, which comprises a grating unit and a plurality of columns, and the plurality of columns form the overall stress structure of the grating system.

[0006] The grating unit comprises a top frame, a bottom frame, a horizontal frame and grating bars; the top frame is located at the top of the entire grating unit, the bottom frame is located at the bottom of the entire grating unit, the horizontal frame is located between the top frame and the bottom frame in the entire grating unit, and the grating bars are arranged in sequence and at intervals; the end of the grating bar is connected with the top frame or the bottom frame, and the corresponding position of the grating bar is connected with the horizontal frame.

[0007] The column is provided with a pin hole, the end of the top frame and / or the bottom frame and / or the horizontal frame is provided with a spring pin slot, a spring pin is arranged in the spring pin slot, and the spring pin is matched with the pin hole.

[0008] Further, the column includes side columns and main columns, the main columns are connected with the main body structure of the building, and pull beams are arranged between adjacent main columns, and the side columns are connected with the main columns.

[0009] Further, upper and lower connecting plates are arranged at the upper and lower parts of the main column respectively, a plurality of bolt holes are formed in the upper and lower connecting plates, and the upper and lower connecting plates are connected with the side columns through fastening bolts.

[0010] Alternatively, the upper and lower connecting plates are directly connected with the main body structure of the building.

[0011] Further, the cross section of the side column is provided with a three-section structure, including a front section, a middle section and a rear section, the front section is a closed rectangular cavity, the shape is the same as that of the grid strip, the middle section is a closed rectangular cavity, the pin hole is formed in the middle section, the rear section is combined with the middle section to form two C-shaped grooves with notches outward, the notches are closed through side buckle plates, a gap is formed between the two C-shaped grooves for the insertion of the upper and lower connecting plates, and the gap is closed through end buckle plates, the C-shaped groove is provided with a bolt hole and is connected with the upper and lower connecting plates through the fastening bolt and the fastening gasket.

[0012] Further, the surfaces of the fastening gasket and the C-shaped groove in contact with each other are provided with sawtooth shapes.

[0013] Further, the bolt hole of the C-shaped groove is provided with a transverse long circular hole to enable the in-out position adjustment between the side column and the main column, and the bolt hole of the lower connecting plate is provided with a vertical long circular hole to enable the side column to adapt to the vertical installation error of the upper and lower connecting plates.

[0014] Further, the cross section of the grid strip is provided with a rectangular structure, including a large rectangular cavity and a small rectangular cavity, the large rectangular cavity is connected with the top edge frame and the bottom edge frame through fastening screws, and the small rectangular cavity is connected with the horizontal frame through fastening screws.

[0015] Further, the length of the horizontal frame is determined by the clear width between adjacent two side columns, and the lengths of the top edge frame and the bottom edge frame are greater than that of the horizontal frame, so that the end portions of the top edge frame and the bottom edge frame cover half of the end face of the side column, and adjacent two grid units share one side column.

[0016] The above scheme of the utility model has the following beneficial effects:

[0017] The modular grating system can be prefabricated in a factory, compared with traditional scattered parts on-site assembly, on-site work content is sufficiently reduced, installation efficiency is remarkably improved, is less affected by human factors, installation quality is stable, especially for high-altitude operation, installation difficulty, safety risk control and operation cost can be reduced;

[0018] In the utility model, the edge column, the main column and the like are reasonably arranged, on-site installation is also convenient, and the grating unit is connected with the edge column through the spring pin, the installation efficiency can be further improved and the installation difficulty can be reduced through the mode;

[0019] Other beneficial effects of the utility model will be described in detail in the subsequent specific embodiment part. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the whole structure schematic diagram of the utility model;

[0021] Figure 2 It is the main column, the upper connecting plate and the lower connecting plate schematic diagram of the utility model;

[0022] Figure 3 It is the edge column and the main column connection top view of the utility model;

[0023] Figure 4 It is the edge column and the main column connection side view of the utility model;

[0024] Figure 5 It is the edge column and the side buckle plate, the end buckle plate explosion schematic diagram of the utility model;

[0025] Figure 6 It is the edge column and the upper connecting plate, the lower connecting plate connection schematic diagram of the utility model;

[0026] Figure 7 It is the grating unit schematic diagram of the utility model.

[0027] EXPLANATION OF REFERENCE NUMERALS

[0028] 1-edge column;2-main column;3-tie beam;4-upper connecting plate;5-lower connecting plate;6-fastening bolt;7-pin hole;8-side buckle plate;9-end buckle plate;10-fastening gasket;11-top frame;12-bottom frame;13-cross frame;14-grating strip;15-fastening screw;16-spring pin slot;17-spring pin. DETAILED DESCRIPTION

[0029] For the purpose of promoting an understanding of the application, the application will now be described in greater detail with reference to the figures. The preferred embodiments of the application are illustrated in the figures. However, the application can be implemented in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and fully convey the scope of the application to those skilled in the art.

[0030] It should be noted that when an element is referred to as being "fixed" or "set" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element.

[0031] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.

[0032] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implying a specific number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the application, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the application belongs.

[0034] As Figures 1-4 The embodiment of the utility model provides a kind of modular grating system, including grating unit, edge column 1 and main column 2. Among them, grating unit is prefabricated in advance in factory, then is connected with edge column 1 in field. Main column 2 belongs to support stressed component, it is connected with building main structure, and pull beam 3 is arranged between adjacent main column 2, is connected by pull beam 3 transversely, and the overall stressed structure of grating system is formed. Edge column 1 is connected with main column 2, to enable the stable installation of edge column 1, the upper portion and lower portion of main column 2 are provided with upper connecting plate 4 and lower connecting plate 5 respectively, and its shape can be rectangular as shown. A plurality of bolt holes are formed on upper connecting plate 4 and lower connecting plate 5, and the hanging of edge column 1 is realized by fastening bolt 6.

[0035] In one specific embodiment of the present embodiment, the cross section of the side column 1 is provided in a three-section structure, including a front section, a middle section and a rear section. The front section is a closed rectangular cavity, which has the same shape as the grid bar 14 of the grid unit and can change with the outer shape of the grid bar of different specifications, so it can also be considered as part of the grid unit after installation. The middle section is a closed rectangular cavity, and the left and right side walls of the rectangular cavity are provided with pin holes 7, and the spring pins 17 of the grid unit are inserted into the pin holes 7 during installation. The rear section and the middle section form two C-shaped grooves with openings outward, and the openings are provided with opening ribs for buckling with the side buckle plate 8 to seal the C-shaped groove with the side buckle plate 8 to ensure the integrity of the structure. A certain gap is formed between the two C-shaped grooves, which is used for the insertion of the upper connecting plate 4 or the lower connecting plate 5, and the gap is provided with a groove rib for buckling with the end buckle plate 9 to seal the gap with the end buckle plate 9 to ensure the integrity of the structure. Please refer to Figure 5 . At the same time, the center positions of the C-shaped groove, the upper connecting plate 4 and the lower connecting plate 5 are provided with bolt holes, and the fastening bolts 6 and the fastening washers 10 are used to realize fastening connection, so that the side column 1 is fastened and connected with the main column 2. As a preferred embodiment, the surface of the fastening washer 10 in contact with the C-shaped groove is provided with a sawtooth shape to make the connection more reliable and further reduce the possibility of slipping and loosening. Please refer to Figure 6 .

[0036] It should be noted that the bolt holes of the C-shaped groove in the present embodiment are provided in a transverse long circular hole to realize the in-out position adjustment of the side column 1 and the main column 2. Similarly, the bolt holes on the lower connecting plate 5 are provided in a vertical long circular hole to realize the tension bending stress of the side column 1. In this way, it can also be ensured that the upper connecting plate 4 and the lower connecting plate 5 have a certain vertical installation error, and the side column 1 can still be smoothly connected with the main column 2.

[0037] It should also be noted that for the position where the main structure of the building cannot be provided with the main column 2, the upper connecting plate 4 and the lower connecting plate 5 can be directly connected with the side column 1, and at this time the upper connecting plate 4 and the lower connecting plate 5 can be reinforced.

[0038] As shown in Figure 7 , in the present embodiment, the grid unit includes a top frame 11, a bottom frame 12, a horizontal frame 13 and a grid bar 14. The top frame 11 is located at the top of the entire grid unit, the bottom frame 12 is located at the bottom of the entire grid unit, and the horizontal frame 13 is located between the top frame 11 and the bottom frame 12 of the entire grid unit. The setting of the horizontal frame 13 is equivalent to increasing the middle support of the grid bar 14, which can meet the structural stress requirements of large-size grid systems, and one or more horizontal frames 13 can be set according to needs. When multiple horizontal frames 13 are set, the support strength can be further enhanced.

[0039] The grid bars 14 are arranged in sequence with intervals, the top of the grid bar 14 is fixedly connected with the top frame 11 through the fastening screw 15, the bottom of the grid bar 14 is connected with the bottom frame 12 through the fastening screw 15, and the corresponding position of the grid bar 14 is connected with the horizontal frame 13 through the fastening screw 15, so as to form a stable grid unit as a whole. As a preferred embodiment, the cross section of the grid bar 14 in the embodiment is arranged in a rectangular structure, including two rectangular cavities of different sizes, and circular rib grooves are arranged in front of and behind the large rectangular cavity, which are used for connecting the top frame 11 and the bottom frame 12 through the fastening screw 15, and the small rectangular cavity is used for accommodating the fastening screw 15 connected with the horizontal frame 13. The overall shape is consistent with the front section of the edge column 1.

[0040] The top frame 11, the bottom frame 12 and the horizontal frame 13 are provided with spring pin grooves 16 at both ends, and a plurality of spring pins 17 are arranged in the spring pin grooves 16, the spring pins 17 are arranged one by one corresponding to the pin holes 7 of the edge column 1, and when installed, the spring pins 17 are first elastically retracted, and then the elastic potential energy is released and inserted into the corresponding pin holes 7, so that the top frame 11, the bottom frame 12 and the horizontal frame 13 are connected and supported by the edge column 1, and the purpose of supporting the grid unit is achieved. Compared with the fastening bolt 6, the spring pin 17 is more convenient to install.

[0041] It can be understood that the length of the horizontal frame 13 in the embodiment is determined by the clear width between the two adjacent edge columns 1, and the two ends of the horizontal frame 13 abut against the two edge columns 1 after installation. As a preferred embodiment, the top frame 11 and the bottom frame 12 are arranged slightly longer than the horizontal frame 13, so that the end of the top frame 11 and the bottom frame 12 covers half of the end surface of the edge column 1, so that the end surface of the edge column 1 can be completely covered and closed after the installation of the left and right two grid units, that is, the adjacent grid units share an edge column 1, which can improve the overall appearance.

[0042] It is worth mentioning that for the grid unit, the grid bars 14 at both ends of the top frame 11, the bottom frame 12 and the horizontal frame 13 are not arranged, so as to leave a grid bar 14 space, and the front section of the edge column 1 is used to "fill up" the space, so as to ensure smooth installation.

[0043] When the grid system provided in the embodiment is used, the factory carries out prefabrication of the grid unit, splices the top frame 11, the bottom frame 12, the horizontal frame 13 and the grid strip 14 into the grid unit, installs the spring pin 17 at both ends of the top frame 11, the bottom frame 12 and the horizontal frame 13, processes the main stand 2, the side stand 1 and the tie beam 3; after being transported to the site, the main stand 2 and the tie beam 3 are installed on site, the upper connecting plate 4 and the lower connecting plate 5 processed in advance are welded on the main stand 2; the side stand 1 is connected with the main stand 2 through the fastening bolt 6, the side buckle plate 8 and the end buckle plate 9 of the side stand 1 are buckled; at the position between the adjacent side stands 1, the corresponding grid unit is pushed from front to back, after being moved to the position, the spring pin 17 at both ends of the top frame 11, the bottom frame 12 and the horizontal frame 13 will be popped into the spring pin hole 7 of the middle section of the side stand 1, so that the convenient installation of the grid unit is realized.

[0044] The technical features of the above embodiments can be combined in any manner. To make the description concise, all possible combinations of the technical features in the above embodiments are not described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.

[0045] The above embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as the limitation of the scope of the application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A modular grating system, characterized by, The grid unit comprises a top frame, a bottom frame, a horizontal frame and a grid bar, the top frame is located at the top of the grid unit, the bottom frame is located at the bottom of the grid unit, the horizontal frame is located between the top frame and the bottom frame, the grid bars are arranged in sequence and are connected with the top frame or the bottom frame at the end, and the corresponding positions of the grid bars are connected with the horizontal frame. The column is provided with a pin hole, the end of the top frame and / or the bottom frame and / or the horizontal frame is provided with a spring pin slot, a spring pin is arranged in the spring pin slot, and the spring pin is matched with the pin hole. The column comprises a side column and a main column, the main column is connected with the main structure of the building, a pull beam is arranged between adjacent main columns, and the side column is connected with the main column.

2. A modular grating system according to claim 1, wherein, The upper and lower parts of the main column are respectively provided with an upper connecting plate and a lower connecting plate, a plurality of bolt holes are formed in the upper and lower connecting plates, and the upper and lower connecting plates are connected with the side column through fastening bolts.

3. A modular grating system according to claim 2, wherein, Alternatively, the upper and lower connecting plates are directly connected with the main structure of the building. The cross section of the side column is provided in a three-section structure, comprising a front section, a middle section and a rear section, the front section is a closed rectangular cavity, the shape is the same as that of the grid bar, the middle section is a closed rectangular cavity, the pin hole is formed in the middle section, the rear section is combined with the middle section to form two C-shaped grooves with notches outward, the notches are closed through side buckle plates, a gap is formed between the two C-shaped grooves for the insertion of the upper and lower connecting plates, and the gap is closed through an end buckle plate, the C-shaped groove is provided with a bolt hole and is connected with the upper and lower connecting plates through the fastening bolt and a fastening gasket.

4. A modular grating system according to claim 3, wherein, The surfaces of the fastening gasket and the C-shaped groove in contact with each other are provided in a zigzag shape.

5. A modular grating system according to claim 4, wherein, The bolt hole of the C-shaped groove is provided in a horizontal long circular hole to enable the in-out position adjustment between the side column and the main column, and the bolt hole of the lower connecting plate is provided in a vertical long circular hole to enable the side column to adapt to the vertical installation error of the upper and lower connecting plates.

6. A modular grating system according to claim 4, wherein, The cross section of the grid bar is provided in a rectangular structure, comprising a large rectangular cavity and a small rectangular cavity, the large rectangular cavity is connected with the top frame and the bottom frame through fastening screws, and the small rectangular cavity is connected with the horizontal frame through fastening screws.

7. The modular grating system of claim 1, wherein, The length of the horizontal frame is determined by the clear width between adjacent two side columns, and the lengths of the top frame and the bottom frame are greater than that of the horizontal frame, so that the end of the top frame and the bottom frame covers half of the end surface of the side column, and adjacent two grid units share one side column.

8. The modular grating system of claim 2, wherein, ​